ARJO Encore Parts List Issue 2 Oct 2004

Introduction © ARJO Med. AB LTD ARJO products are patented or patent pending. Patent information is available by contacting ARJO Med. AB LTD.

When ordering spare parts it may be necessary to quote the main lifter serial number this number is to be found on the ‘bar code’ label. The date of manufacture is shown in the first 6 digits of the serial number. On machines with 15 digit serial numbers the date is shown as e.g. GB1302 981556 007. (GB = country of manufacture, 13 = 13th week of that year and 02= year 2002), the remaining digits, are the machine identification number.

Our policy is one of continuous development and we therefore reserve the right to make technical alterations without notice. The content of this publication may not be copied either whole or in part without the consent of ARJO Med. AB LTD.

From Feburary 2004 the barcode is of the new 12 digit format. This breaks down as follows. The first two digits are the manufacturers code, where GB = Arjo Gloucester and 88 = Pertinax. The next four digits are the week and year, where 0504 = week 5 and year 2004. The next five digits are a unique sequence of numbers. And the last digit identifies the type of product, where T = Top level component (e.g. the whole lifter), 1 = Modular component, and 8 = Slings.

ARJO Med. AB LTD. strongly advise and warn that only ARJO Company Designated Parts, which are designed for the purpose, should be used on equipment and other appliances supplied by ARJO, to avoid injuries attributable to the use of inadequate parts Un-authorised modifications on any ARJO Med. AB LTD. equipment may affect it’s safety and are in breach of any warranty on it. ARJO Med. AB LTD. will not be held responsible for any accidents, incidents or lack of performance that occur as a result of any un-authorised modification to it’s products. The ARJO Company’s Conditions of sale make specific provision confirming no liability in such circumstances

Serial Number Label: Bar code type from November 1994 onwards. ARJO sales package number Complete serial number

Product names are a trademark of the ARJO Group. The vertical and horizontal lines printed in the margins adjacent to the text/illustrations in these instructions are for ARJO use only and should be disregarded by the reader.

Country of manufacture

Some of the information contained in these instructions may become outdated, due to improvements made to the product in the future. If you have any questions regarding these instructions or your lifter, please contact ARJO or their approved distributor.

Week of manufacture Year of manufacture

Unit number within batch Works order / Batch number

Serial Number Label: Bar code type from Feburary 2004 onwards. ARJO sales package number Complete serial number

Company code Week of manufacture Year of manufacture

Type Identifier Unique serial number

Note: Bar code labels shown are only typical and not specific to this product.

2

Contents SECTION

A B C D E F G H I

Page No.

Mast, Actuator, Lift Linkage & ‘Arcrest’

4

Chassis

8

Rear Cover and Manoeuvring Handle

12

Battery Backplate

16

Covers & Fasteners

18

Foot Support & Knee pad

20

Slings and Straps

22

Labels

24

Commode Seat & Frame (optional)

26

3

A - Mast, Actuator, Lift Linkage & ‘Arcrest’ Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

19 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 47 51 72 76 85 94 95 96 97 101 104 105 106 111 113

1 1 1 1 4 1 4 4 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 4 9 2 5 1 2 2 1 4 2 1

KKX51800.XX KKX50340.0 KKX50800.0 KKX50100.0 KKX50100.0 KKX50330.0 KKX50280.0 KKX50290.0 EX61150.0 KKX50270.0 KKX50360.XX KKX50440.0 KKX50360.XX KKX505 10.0 KKX50300.0 KKX50310.0 KKX50360.XX KKX50360.XX KKX50360.XX KKX50360.XX KKX50350.0 KKX50350.0 KKX20080.0 KKX50350.0 KKX50080.0 KKX51890.0 GX21420.0 KX50730.0 EX47020.0 KKX12000.0 JX03250.0 JX03290.0 KKS5051 EX40300.0 KKX52380.0 EX41430.0 KKX52790.0 KKX52460.0

Mast assembly Hydraulic actuator Actuator pin – lower Housing assembly – PLA Bush Actuator pin – upper Tenon sleeve Tenon External circlip Trailing arm Lift arm – upper Clevis pin – front Lift arm lower Clevis pin – arm Pivot arm – (left) Pivot arm – (right) Pivot shaft – rear Rear pivot washer – (2) Bush Pivot bush – rear Rear pivot washer – (3) Rear pivot washer – (1) Lift knob Arc rest Assembly Spindle – emergency lower Retaining pin Tension pin 5mm dia.X24mm lg. Set screw – soc. hd. M6x8mm lg. Screw – hex head M8x20 mm lg. Screw – hex head M8x25 mm lg. Screw – hex head M8x30 mm lg. Nut – M8 Loop lock assembly Washer – M8 Spacer plate Screw – soc cap head M6x16mm lg. Washer spacer Block – Limit stop mounting

Continued... 4

A - Mast, Actuator, Lift Linkage & ‘Arcrest’ Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

114 115 121 123 124 301 302 303 304 305 306 307

2 1 1 1 1 2 2 2 2 2 2 2

DX29220.0 AX01201.0 KKX53010.0 KKX52920.0 JX70260.0 KKX51120.24 KX56890.0 KKX52370.0 KKX52950.0 KKX51540.0 JX03540.0 KKX53000.0

Screw – soc cap head M8x25mm lg. Nut – M10 – Nyloc Label – sling size guide Felt pad Cable tie Grab Handle Cord cleat Cleat cover Screw – csk. soc. M4x20mm lg. Ferrule Spring washer M8 Screw – soc. hd. cap M8x30mm lg.

KKS 5002 ...

Spares Package – Actuator replacement Comprising items – 22, 29, 38, 39, 40, 41, 42, 43, 72, 85x2, 104x2, 111, 115, 123, 124

KKS 5003 ...

Spares Package – Rear bearing Comprising Items – 38, 39, 40, 41, 42, 43, 104 x 2, 115

KKS 5004 ...

Spares Package – ‘Arc rest’ Comprising items – 32x2, 47, 76x2, 85, 101x2

KKS 5005 ...

Spares Package – upper lift arm Comprising items – 31, 32x2, 85

KKS 5006 ...

Spares Package – grab handle assembly. Comprising items – 301, 306 & 307

KKS 5007 ...

Spares Package – cleat assembly Comprising items – 302, 303 & 304

KKS 5008 ...

Spares Package – Tenon Blocks Comprising Items –25x4,28x4, 111x2

KKS 5009 ...

Spares Package – Housing Assembly Comprising Items – 24, 25x4, 28x4, 29, 72

KKS 5010 ...

Spares Package – Lower Lift Arm Comprising Items – 34, 35x2, 44x2, 76x2, 121

KKS 5011 ...

Spares Package – Emergency Lower Spindle Comprising Items – 51, 52, 85x2, 91

KKS 5034 ...

Spares Package – Actuator top limit switch & rkt (up to lifter Serial N o.GB2700848843009) Comprising Items – bracket, microswitch, Screws, washers, nuts & cables (not Illustrated)

6

B - Chassis Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number 1 2 4 5 6 7 8 9 10 11 13 14 15 16 17 18 88 98 99 _ 100 117 314 315 316 333 334 336 337 338 339 340 341 342 343 344 345

KKX52650.XX KKX52800.XX KPX10350.26 KPX10340.26 KPX10400.20 KPX11600.XX KPX10410.0 KPX10470.0 KTX00290.0 KKX50050.XX KRX10280.0 KPX11310.0 KPX11400.0 KPX11430.20 KKX50070.0 KKX50430.0 KKX51570.0 AX15240.0 KPX16770.0 EX38870.0 KPX10410.0 DX08820.0 JX68800.0 EX44080.0 KX54410.0 KPX81742.20 DX08820.0 KKA5100 LBX00220.0 KLX01370.0 KPX10440.0 JX68400.0 BX07940.0 KPX10430 KKX53030.0 KPX11200.20 KTX05230.0

Qty Description 1 1 1 1 2 2 2 2 4 1 1 1 2 2 1 1 1 2 2 2 2 2 2 2 2 1 1 2 2 2 1 2 2 2 2 2 1

Chassis Leg (right) Chassis Leg (left) End cap (right) End cap (left) Braked castor – rear (100mm) Castor – front (100mm) (oval section legs only) Screw csk hd m12 x 110mm Spacer – bearing pivot Bush Chassis cross member Actuator Centering stop unit Pivot pin – actuator Cap – front castor Seal – Foot casting Scale – load cell (if fitted) Scale block (if fitted) (non scale only) Screw – soc. csk head – M6x12 mm lg. Set screw – soc. M8x25mm lg. Bolt – hex head M12x35mm lg (scale only) Bolt – hex head M12x110mm lg (non scale only). Washer – M12 Locking clip Nyloc Nut M12 Screw N 10 x 3/8" Castor cover Washer 12mm (used only when KKA5100 is fitted) Straight line steering lock assembly Chassis leg (‘A’ section) Washer spacer nylon(‘A’ section legs only) (not illustrated) Castor retainer (‘A’ section legs only) Centering/stop unit (‘A’ section legs only) Screw socket cap hd. M8 x 16mm long (‘A’ section legs only) Screw socket set. M10 x 12mm long (‘A’ section legs only) Actuator pivot Pin (‘A’ section legs only) Washer M10 Castor – front (‘A’ section legs only) Spirol pin (only with straight line steering lock)

Continued... 8

CA D 02 8, C AD 0 29

B - Chassis

14 315 316

314

15 88 13

117

11

6

341

‘A’ section legs only

‘A’ section legs 336 339 341

338

342

343 337

340 344

342 340

Only fitted on lifters up to and including serial number GB 3600854295000

Only fitted on lifters up to and including serial number GB 3600854295000 Continued... 9

B - Chassis Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

KK S5012 ...

Spares Package – Scale retrofit Assembly. See also Rear Cover & manoeuvring handle and Battery backplate sections. Comprising items – 18, 54, 55, 56, 80x4, 96, 97, 99x2, 100x2, 103, 107, 108, 113, 117x2, 118

KKS 5013 ...

Spares Package – chassis leg (Right hand) (chassis with oval section legs) Comprising items – 1, 7, 10x2, 16, 117

KKS 5014 ...

Spares Package – Chasis leg (Left hand) (chassis with oval section oval section legs). Comprising items – 2, 7, 8, 10x2, 16, 117

KKS 5015 ...

Spares Package – Load cell replacement Comprising items – 18, 99x2, 100x2, 117x2

KKS 5016 ...

Spares Package – Chassis leg (RH or LH) (Chassis With ‘A’ section legs) Comprising items – 8, 10x2, 16x2, 336, 337, 338, 343, 344

KKS 5017 ...

Spares Package – Chassis – complete (oval section legs only)

KKS 5018 ...

Spares Package – Actuator replacement Comprising items – 13, 15, 117x2

KKS 5019 ...

Spares Package – Straight line steering lock Comprising items – 334, 345

KKS 5020 ...

Spares Package – front castor (‘A’ section legs only) Comprising items – 337, 338, 343, 344

KKS 5021 ...

Spares Package – Chassis leg bush Comprising items – 10x2

10

C AD 0 28, CA D 029

B - Chassis

14 315 316

314

15 88 13

117

11

6

341

‘A’ section legs only

‘A’ section legs 336 339 341

338

342

343 337

340 344

342 340

Only fitted on lifters up to and including serial number GB 3600854295000

11

Only fitted on lifters up to and including serial number GB 3600854295000

C - Rear Cover and Manoeuvring Handle Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

50 53 54 55 _ 56 57 58 59 66 67 68 69 70 73 75 77 78 79 80 83 92 103 118 119

KKX50870.20 KGX00690.0 KKX52870.0 KKX51320.0 KKX52150.0 KKX52160.0 KKX52160.0 KKX52160.0 KKX21360.0 KPX00510.0 KKX53180.0 KPX01120.0 KPX01130.0 KPX01110.0 KKX51490.0 KKX52010.0 KKX52030.0 KKX51930.0 KKX52080.0 KKX51420.0 KKX52100.0 KKX51970.0 KKX52350.0 KKX52260.0 KKX53180.0

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 2 2 4 6 2 1 1

125 330

KKX11700.0 KKA5250.2 KKA5250.22 KKA5250.23 KPA00210.20

1 1 1 1 2

331

Rear cover Label – logo Splash guard (Scale P.C.B) Membrane – switch panel (Scale only) Membrane – switch panel (non scale) Scale display PCB Battery cond. ind PCB Start / stop switch Shroud – start/stop switch Handset Cable – hand set ext Label – on Label – off Label – hours run Spring nut Pillar – battery indicator Screw – csk head M2.5X14mm lg. Nut M2.5 Washer M2.5 Screw – k30x6 Screw – csk head M4x10mm lg. Screw – button hd. M8X12mm lg. Membrane – switch panel Power cable ext. – scale (up to lifter serial N o GB1100842384000) Handset extension cable (use provide scale with power from main battery) Cable clip Handle – Green (if fitted) Handle – Purple (if fitted) Handle – Yellow (if fitted) End plug

KKS 5022

Spares Package – Battery Discharge Indicator (B.D.I) Comprising items – 57, 70 75x2, 77x2, 78x2, 79x2

KKS 5023

Spares Package – Scale PCB Comprising items – 54, 56, 80x2, 103, 118

KKS5024

Spares Package – Start/Stop switch Comprising items – 58, 59

Continued... 12

C AD 0 30, CA D 031

C - Rear Cover and Manoeuvring Handle

66

Continued... 13

C - Rear Cover and Manoeuvring Handle Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

KKS 5012 ...

Spares Package – Battery Discharge Indicator (B.D.I) Comprising items – 57, 70 75x2, 77x2, 78x2, 79x2

KKS 5025 ...

Spares Package – Scale PCB Comprising items – 54, 56, 80x2, 103, 118

KKS 5026 ...

Spares Package – Start/Stop switch Comprising items – 58, 59

14

C AD 0 30, CA D 031

C - Rear Cover and Manoeuvring Handle

66

15

D - Battery Backplate Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

20 21 60 61 62 63 64 65 84 102 107 108 109 110 116 117 119 335

4 1 1 1 1 1 1 1 4 1 1 4 2 2 1 2 1 A/R

KKX51480.0 KKX51400.XX KKX50450.0 KKX10700.0 KKX51640.0 KKX51460.0 KKX51650.0 KPX01670.20 AX15960.0 KKX52410.0 Reference Reference AX00441 HX33500.0 KPX01620.0 KKX814190.0 KKX52900.0 KPA0100

Pillar – battery support Battery Backplate assembly Motor control PCB dual Self adhesive pad Cable – Chassis to PCB Cable loom Cable – calibration ext Battery connector Cable tie Cover – PCB Battery holder (Not available as spare part) Battery (AA) Screw Contact Piezo buzzer (from Lifter serial No. GB0900841953006) Spacer Self adhesive pad Battery Pack

KKS 5012 ...

Spares Package – Scale retrofit Assembly. See also chassis and Rear cover & Manoeuvring handle Sections. Comprising items – 18, 54, 55, 56, 80x4, 96, 97, 99x2, 100x2, 103, 107, 108, 113, 117x2, 118

KKS 5027 ...

Spares Package – Electrical wiring loom Comprising items – 62, 63, 84

KKS 5028 ...

Spares Package – PCB Comprising items – 60, 61, 102

KKS 5029 ...

Spares Package – Buzzer Comprising items – 116, 119

16

CA D 032

D - Battery Backplate

17

E - Side Covers & Fasteners Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

3 12 52 71 74 81 82 83 87 89 91 112 332 347 348

1 1 1 1 1 2 2 6 1 1 2 1 2 1 1

KKX52040.XX KKX52050.XX KKX51070.0 KRX05070.0 KKX52090.0 KTX02810.0 KKX51530.0 KKX52100.0 KTX05190.0 BX07040.0 AX25150.0 JX69740.0 KKX51980.24 KKX53080.0 JX03240.0

Side cover assembly – (right) Side cover assembly – (left) Knob – lower assist Label – emergency lower Cover spacer – nylon Screw – k30x30 Screw self tapping – No. 8X1/2" Screw – csk head M4x10mm lg. Screw – soc. cap head – M6x50 mm lg. Nyloc nut – M6 Nut – dome head – M6 Washer M3 Label – ‘Encore’ Cable clip Screws – self tapping

KKS5030...

Spares Package – Side cover assembly (Right Hand) Comprising items – 3, 71, 82x3, 332

KKS5031...

Spares Package – Side cover assembly (Left Hand) Comprising items – 12, 81x2, 83x3, 112, 332

18

E - Side Covers & Fasteners

81, 112

19

F - Foot Support & Knee Pad Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

45 46 48 49 85 86 90 91 122 308 309 310 311 312 313 314 315 316 325 326 327 328 329

1 1 1 1 4 1 1 2 1 1 2 1 1 1 1 1 1 A/R 1 1 1 2 2

KKX50790.XX KKX51340.0 KKX50660.20 KKX51510.0 KX50730.0 AX14370.0 EX40290.0 AX25150.0 KRX01570.0 KKX52440.20 KKX51970.0 KKX51060.0 KKX52430.20 KKA 5210 KKA 5220 KKA 5190 KKA 5180 AX01160.0 KKA 5200

KKS 5032 KKS5000

Support – kneepad Pivot pin – Kneepad Foot bracket Spring – kneepad Set screw – soc. hd. M6x8mm lg Screw – hex head M6x40mm lg Washer – M6 Nut – dome head – M6 Label – SWL 190kg Leg strap retaining bracket – std. (if fitted) Screw – button head soc. M8x12mm lg Lever – knee pad clamp Leg strap retaining bracket – wide – (if fitted) Knee pad Assembly (std.) – (if fitted) Knee pad Assembly (wide) – (if fitted) Footboard Assembly (std.) – (if fitted) Footboard Assembly (narrow) – (if fitted) Label – CE Extension Assembly Complete Clamp plate Spacer plate Screw – soc. button head M8 x20mm lg. Washer M8 Spares Package – Kneepad support and Assembly Comprising items – 45, 46, 48, 49, 85, 86, 90, 91, 122, 316 Standard Knee pad Retro fit kit. Complete.

20

CA D 034

F - Foot Support & Knee Pad

21

G - Slings and Straps Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Orange .25 - bright Green

Item Part Number

Qty Description

1 2 3 4

KKA5120–S KKA5120–M KKA5120–L KKA5120–XL

A/R A/R A/R A/R

Standing sling (complete) includes suppport belt – small Standing sling (complete) includes suppport belt – medium Standing sling (complete) includes suppport belt – large Standing sling (complete) includes suppport belt – extra large

5 6 7 8

KKA5270–S KKA5270–M KKA5270–L KKA5270–XL

A/R A/R A/R A/R

Standing sling (only) – small Standing sling (only) – medium Standing sling (only) – large Standing sling (only) – extra large

9 10 11 12

KKA5130–S KKA5130–M KKA5130–L KKA5130–XL

A/R A/R A/R A/R

Transfer/walking sling (complete) includes suppport belt – small Transfer/walking sling (complete) includes suppport belt – medium Transfer/walking sling (complete) includes suppport belt – large Transfer/walking sling (complete) includes suppport belt – extra large

13 14 15 16

KKA5280–S KKA5280–M KKA5280–L KKA5280–XL

A/R A/R A/R A/R

Transfer/walking sling (only) – small Transfer/walking sling (only) – medium Transfer/walking sling (only) – large Transfer/walking sling (only) – extra large

17 18 19 20

KKA5260–S KKA5260–M KKA5260–L KKA5260–XL

A/R A/R A/R A/R

Sling belt – small Sling belt – medium Sling belt – large Sling belt – extra large

21

KKA5110

1

Leg strap

22

KKA5170

2

Arm strap

22