aesculap_sterilcontainer_system_instructions_for_us.pdf
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Aesculap® SterilContainer™ System
Instructions for Use
Steam, Ethylene Oxide and Vapor Hydrogen Peroxide Sterilization Modalities
Instructions for Use Intended for US Only
As of February 2018
Page 2
Aesculap® SterilContainer™ System Instructions for Use (IFU)
Table of Contents
1.0
PURPOSE OF INSTRUCTIONS FOR USE .......................................................................................................................... 4
2.0
STERILCONTAINER SYSTEM ............................................................................................................................................ 4
2.1 SterilContainer System Lids .......................................................................................................................................................................... 6
2.2 SterilContainer System Baskets ................................................................................................................................................................... 7
2.3 SterilContainer System Accessories ............................................................................................................................................................ 8
3.0
STERILCONTAINER SYSTEM REPAIRS ............................................................................................................................ 8
4.0
DECONTAMINATION AND CLEANING PROCESS........................................................................................................... 9
4.1 Water Quality .................................................................................................................................................................................................... 9
4.2 Detergent Solutions ....................................................................................................................................................................................... 10
4.3 Decontamination and Mechanical Cleaning .......................................................................................................................................... 10
4.4 Decontamination and Manual Cleaning ................................................................................................................................................. 11
5.0
INSPECTION PRIOR TO USE ........................................................................................................................................... 13
5.1 SterilContainer System Inspection Criteria ............................................................................................................................................ 13
5.2 Basket, Tray and Accessory Inspection Criteria ..................................................................................................................................... 15
6.0
PREPARATION AND ASSEMBLY OF STERILCONTAINER SYSTEM ............................................................................. 16
6.1 SterilContainer System Assembly .............................................................................................................................................................. 16
6.2 Assembly of Surgical Instrumentation ..................................................................................................................................................... 18
6.3 Loading of Basket, Lifting Platform and Tray ........................................................................................................................................ 18
6.4 Internal Process Indicators .......................................................................................................................................................................... 19
6.5 External Process Indicators and Tamper Evident Seals ....................................................................................................................... 19
6.6 Container Storage .......................................................................................................................................................................................... 20
7.0
STERILCONTAINER SYSTEM STERILIZER CYCLE PARAMETERS — STEAM AND ETO ............................................. 21
7.1 Steam and EtO Sterilization Modality Cycle Parameters ................................................................................................................... 21
7.2 Indications for Use ......................................................................................................................................................................................... 27
8.0
STERILCONTAINER S STERILIZER CYCLE PARAMETERS — ASP STERRAD® ............................................................. 31
8.1 STERRAD Sterilization Modality Cycle Parameters .............................................................................................................................. 31
8.2 Indications for Use ......................................................................................................................................................................................... 38
9.0
STERILCONTAINER S STERILIZER CYCLE PARAMETERS — STERIS® V-PRO® .......................................................... 41
9.1 STERRAD Sterilization Modality Cycle Parameters .............................................................................................................................. 41
9.2 Indications for Use ......................................................................................................................................................................................... 45
10.0 ASEPTIC PRESENTATION ............................................................................................................................................... 50
10.1 SterilContainer System Reference Guidelines ....................................................................................................................................... 52
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10.2 SterilContainer System Transportation to Decontamination ............................................................................................................ 52
11.0 STERILE CONTAINER VALIDATION SUMMARY ........................................................................................................... 53
11.1 Validation Testing ........................................................................................................................................................................................... 53
11.2 Aesculap SterilContainer System and FDA Clearances ....................................................................................................................... 54
12.0
CUSTOMER VERIFICATION ............................................................................................................................................ 56
List of Figures
Figure 1: SterilContainer System................................................................................................................................................................. 4
Figure 2: Sterilizations Modality Nomenclature and SterilContainer System Compatibility ................................................... 5
Figure 3: SterilContainer Lid and Filter Options ..................................................................................................................................... 6
Figure 4: SterilContainer System Basket Options .................................................................................................................................. 7
Figure 5: Container Basket Features .......................................................................................................................................................... 7
Figure 6: PrimeLine Pro Lid Inspection Process..................................................................................................................................... 11
Figure 7: Filters for Perforated Bottoms and Lids ................................................................................................................................ 16
Figure 8: Tamper Evident Locks ................................................................................................................................................................. 19
Figure 9: Indicator and Communication Cards ..................................................................................................................................... 20
Figure 10: Easy Reference Handout ......................................................................................................................................................... 52
List of Images
Image 1: Lid Options for JK and JN Series Bottom ................................................................................................................................ 6
Image 2: Single Use Processing Supplies, Filters, Tamper Evident Locks, Indicator Cards ........................................................ 7
Image 3: JK, JN and JM Lid Reusable Filter Inspection ...................................................................................................................... 13
Image 4: Filter Retention Plates and Silicone Gaskets Inspection Process .................................................................................. 14
Image 5: PrimeLine Lid Inspection Process ............................................................................................................................................ 14
Image 6: Aluminum Lid with Metal Retention Plate and Reusable Filter .................................................................................... 17
Image 7: Aluminum Lid with Metal Retention Plate and Single Use Filer Assembly ................................................................ 17
Image 8: PrimeLine Lid Inspection Process ............................................................................................................................................ 17
Intended for US Only
As of February 2018
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
1.0
Purpose of Instructions for Use
The purpose of this document is to:
Describe the components of the SterilContainer System, how each should be used, and which components can be used
together in each of the sterile processing modalities.
Provide detailed instructions on how to use, decontaminate, clean and process the SterilContainer System properly in
different sterilization modalities.
Give guidance for verifying the SterilContainer System in your facility and application.
Instructions included in this document are based on validation testing by Aesculap in a medical device testing laboratory
using worst case scenario.
Each facility should ensure their processing system provides similar results. Personnel training and competency is required to
perform all phases of processing. Equipment, water supply, and practices all contribute to providing an effective
reprocessing system and should be monitored by the facility.
2.0
SterilContainer System
The Aesculap SterilContainer™ System is a reusable rigid container system used for the packaging, transportation, and
storage of instruments prior to, during, and after sterilization. It consists of the various sizes of container bottoms, container
lid, and basket options, and should be used with Aesculap accessories such as instrument holders, baskets, filters, indicator
cards and tamper evident locks.
The first two letters of the part number are the series name, and identify the product family and attributes of each bottom
and lid. See chart. Each container bottom must ONLY be used with the specific lid designed for that series of container, and
it should not be combined with other Aesculap or non-Aesculap series of bottoms or lids.
Product Family
SterilContainer
Bottom Series
JK
Solid, Anodized
PrimeLine PrimeLine Pro
Lid Series3
JK
PreVac Steam
X
X
X
PreVac IUSS
X
X
X
Gravity
EtO
X
JK
X
SterilContainer S
JN
Perforated, Anodized
PrimeLine PrimeLine Pro
X
JM
Perforated, Non-Anodized
JM
X
X
X
X
X
Low Temp STERRAD1
2
Low Temp STERIS
1.
2.
3.
X
X
X
See section 8.0 SterilContainer S Sterilizer Cycle Parameters — ASP STERRAD® for more details on sterilizer cycle details.
See 9.0 SterilContainer S Sterilizer Cycle Parameters — STERIS® V-PRO® for more details on sterilizer cycle details.
JK, JN, JM and PrimeLine Pro lids are made of aluminum. PrimeLine is made of High-Grade, Thermostable Plastic.
Figure 1: SterilContainer System
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
Aesculap has performed the required validation tests, including accepted aerosol testing methodology for medical devices,
and received FDA clearance for its sterile container products when used in the following sterilizations modalities. The
modalities for each container series vary. Please refer to Sections 7.0 (Steam and EtO), 8.0 (STERRAD) and 9.0 (STERIS) Cycle
Parameters to determine appropriate container bottom, lid, filter, lock and indicator card for sterilization cycle being used.
Primary Name
Steam Sterilization1
Ethylene Oxide
Vapor Hydrogen Peroxide
1.
2.
3.
Which Includes
Dynamic Air Removal
Terminal Steam
Dynamic Air Removal
Immediate Use
Gravity
Ethylene Oxide
Vapor Hydrogen Peroxide
May Also Be Referred to As
PreVacuum Terminal Steam, PreVac Steam1,2
PreVacuum Immediate Use, PreVac IUSS1,2
Gravity1
EtO1
Low Temperature1, H2O2, STERRAD3, STERIS3, V-PRO3
These terms will be used throughout the remainder of the Instructions for Use (IFU)
Aesculap validations for PreVac Steam can be applied to Steam Flush Pressure Pulse (SFPP) with like cycles
May also be generically referred to by the sterilizers that use Vapor Hydrogen Peroxide — STERRAD®, STERIS® and/or (STERIS) V-PRO®
Figure 2: Sterilizations Modality Nomenclature and SterilContainer System Compatibility
The SterilContainer System is designed to be processed on a daily basis and provide years of continual use. When selecting a
container system, make sure the container and instruments match the application and sterilization requirements properly.
AAMI ST79 Annexes on the “Development of a Pre-purchase Evaluation Protocol for Rigid Sterilization Container Systems”,
provides guidelines on how to conduct an evaluation.
Notes:
Throughout this IFU document, references to the SterilContainer System include the SterilContainer and the
SterilContainer S product families. References to the SterilContainer only include the JK / JN Series of products and
references to SterilContainer S only include JM Series of products.
Each facility should ensure its processing system provides similar results. Personnel training and competency is
required to perform all phases of manual processing. Equipment, water supply, and practices all contribute to
providing an effective reprocessing system and should be monitored by the facility.
Also visit www.youtube.com/aesculapusa SterilContainer System section for informational videos on SterilContainer
System proper sterile reprocessing preparation.
See AAMI ST79 section on “Sterilization Parameters for Wrapped or Containerized Items” for more details and
recommendations.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
2.1 SterilContainer System Lids
The SterilContainer System full, three-quarter and half size JK Series and JN Series have three lid options.
JP Series PrimeLine Pro
JK Series Aluminum Lids
with Metal Retention Plate
JP Series PrimeLine
Image 1: Lid Options for JK and JN Series Bottom
The PrimeLine and PrimeLine Pro offer unique benefits.
Integrated reusable PTFE filter designed for 2,200 sterilization cycles
Reusable filter saves time and reduces processing costs
JK
PrimeLine1
JP
PrimeLine Pro1
JP
JK, JN
JK, JN
JK, JN
Lid Material
Aluminum,
Anodized
Surface
Aluminum,
Anodized
Surface
Lid Color
Red, Blue,
Green, Gold,
Silver2
High-Grade,
Thermostable
Plastic
Red, Blue,
Green, Orange,
Gray, Anthracite,
Clear
Lid Series
Container Bottom
Series
Filter Options3
Single,
Reusable
Reusable4
JE
Wide-Body
JK, JN
Aluminum,
Anodized
Surface
JM
Aluminum,
Non-Anodized
Surface
Red, Blue,
Green, Gold,
Silver2
Silver
Silver
Reusable4
Single,
Reusable4
Single,
Reusable4
JM
1. PrimeLine and PrimeLine Pro lids are only available for JK and JN Series full-size, three-quarter size and half size containers.
2. Color lid options are only available for full-size, three-quarter size, half size and mini-size containers. See Aesculap product catalog.
3. See 6.0 Preparation and Assembly of SterilContainer System for filter modality compatibility.
4. Polytetrafluoroethylene (PTFE) filter.
Figure 3: SterilContainer Lid and Filter Options
Notes:
Silicone gasket in lid and filter retention plate are latex free.
The Aesculap reusable PTFE filters have been validated and are FDA cleared for PreVac Terminal Steam and PreVac
Immediate Use Steam Sterilization (IUSS) for up to 2,200 cycles (inspect – decontaminate – wash – assemble –
sterilize – store – use).
Using JK086 marking pen, record the date put into service and the estimated remove from service date, in mm/dd/yy
format. Calculate the remove from service date based on the average expected reprocessing levels for your facility.
Do not exceed 2,200 cycles.
Aesculap SterilContainer System has been validated ONLY with Aesculap reusable filters.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
SterilContainer System Processing Supplies include single use paper and polypropylene filters, tamper evident locks
and indicator cards. See Section 6.0 Preparation and Assembly of SterilContainer System for more information and for
filter modality compatibility.
Image 2: Single Use Processing Supplies, Filters, Tamper Evident Locks, Indicator Cards
2.2 SterilContainer System Baskets
The SterilContainer System Baskets are made of stainless steel. Baskets are available with and without covers
depending on the size.
Stainless Steel Honeycomb Baskets,
Stainless Steel Standard Basket
with Rounded Corner, JB Series
with Cut Corners, JF Series
Figure 4: SterilContainer System Basket Options
The first two letters of the part number are the basket series name, and help identify the container product family and
attributes of each basket.
Basket Series
Container Series
Perforation Pattern1
Corner Shape1
Basket Cover Available1
Feet on Basket1
1.
JB
JC
JK, JN, JM
JK, JN, JM
Honeycomb
Rounded
Honeycomb
Rounded
X
JE
Wide-Body
JK, JN
Wire Mash
Rounded
JF
JK, JN, JM
Standard
Cut Corner
X
X
Information listed pertains to full-size, three-quarter size and half size baskets. quarter-size, mini-size, extra-long size and other
baskets may have different basket configuration. Contact Aesculap sales representative or customer service for more details.
Figure 5: Container Basket Features
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
2.3 SterilContainer System Accessories
SterilContainer System accessories include the following:
Identification labels or tags
Mats
Instrument organization system (IOS)
Racks and scope holding platform
Instrument stringers
Contact Aesculap sales representative or customer service for more details on accessories.
Notes:
3.0
Aesculap baskets and accessories can be cleaned and sterilized following accepted industry guidelines and by using
the same processes as Aesculap sterile container bottoms.
Aesculap IOS pieces (IOS Mounting Type B & C) and mats are made of silicone and cutting them does not change the
characteristics of the material and/or its function.
Aesculap SterilContainer System only performs container testing with baskets and does not recommend using
containers without baskets or with only mats. The only exception is the JK187 and JN187 because of their size and
height, a mat only is acceptable.
Aesculap JF598 and JG600 are non-silicone lubricants and do not require any additional PPE during use. The drops
and the spray can be used interchangeably unless specified by an instrument manufacturers’ IFU. The drops will
provide more precise application in small area. When applying oil, a reasonable amount should be used. For the drops
this would be one or two drops, and for the spray it would be a light even coating of the area that requires
lubrication. Excess oil should be removed with a clear lint-free cloth after proper application. The oil should not
cause build up when excess oil is removed and the instrument is cleaned properly.
SterilContainer System Repairs
Like all reusable medical devices, the SterilContainer System requires proper care and handling.
The Aesculap SterilContainer System is a FDA Class II device that requires extensive testing and FDA 510(k) clearance. An
Aesculap trained technician can repair containers to the original equipment manufacturer dimensions and specifications of
the original containers used in the validation and replace parts such as gaskets, filter systems and handles with the same
Aesculap components.
ONLY Aesculap trained technicians are authorized to repair the Aesculap SterilContainer System. Using a
non-Aesculap repair technician to repair containers will void the Aesculap Warranty on the container and may
void any of the validation testing associated with Aesculap containers.
Aesculap offers a wide variety of container repair programs that can be performed by either our highly trained technicians at
our central repair facility in St. Louis, or by our mobile van repair specialists. All of the repair specialists are Aesculap
employees who go through extensive training on Aesculap products.
Contact an Aesculap representative or call customer service (1-800-214-3392 or atscsr.us@aesculap.com) for more details.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
Notes:
All products being returned for maintenance/repair must be thoroughly cleaned and decontaminated before service.
Retention plates should be replaced when they show wear, age and/or are damaged. The retention plate on the metal
lids should not spin freely when properly installed and in proper working condition. Note that the retention plate may
move a little if significant amount of pressure is applied while trying to twist or turn (especially when filter is
installed).
4.0
Decontamination and Cleaning Process
Follow facility’s policies, procedures, and AAMI ST79 recommended guidelines for the transportation of soiled instruments
and containers. Always wear appropriate personal protective equipment (PPE) per the healthcare facility’s policy and
procedures when transporting and cleaning the SterilContainer System.
DO NOT USE abrasive cleaners, metal brushes or abrasive cleaning pads. Use of abrasive products can cause permanent
damage to container surfaces. Use of abrasive cleaners or pads will result in warranty exclusion.
If container and/or lid are soiled, they must be fully cleaned. For containers and/or lids that are not soiled and have been
removed from the operating room before the patient entered, the facility should determine best cleaning practice based on
its established policy and procedures.
Container, lids and baskets that may not be used or needed right away should be decontaminated and cleaned prior to
storage. The SterilContainer System should be stacked neatly, either assembled or unassembled, in a dry, clean area.
Notes:
Thoroughly clean all Aesculap container products, baskets, accessories and replacement parts prior to first use and
after container repair service has been performed.
Cleaning wipes with pH range of 6.5 to 8.5 that do not contain chlorides will not harm the aluminum surface but the
effectiveness of wipes in cleaning the container system has not been evaluated by Aesculap. The use of wipes should
be determined based on established facility policy and procedures. See cleaning wipe manufacturer Instructions for
Use and AAMI ST79. Aesculap has no validation testing for the use of wipes in the decontamination and cleaning
process.
Remove container bottom and JK Series and JM Series aluminum lid retention plate(s) by pushing inward
simultaneously on the two buttons on the center section of the retention plate.
To replace container bottom and JK Series and JM Series aluminum lid retention plate(s), press down evenly on
retention plate. Listen to audible “click” to confirm filter is locked in place.
Aesculap baskets may be processed in an ultrasonic cleaner. Aesculap has not evaluated the use of SterilContainer
bottoms and lids in ultrasonic cleaners.
4.1 Water Quality
Water quality is an important consideration in all stages of medical device reprocessing and can contribute to
providing an effective reprocessing system and should be monitored by the facility. AAMI TIR34:2014 outlines the
different types of water and the specific use of each.
4.1.1 Utility Water
Utility water, per AAMI TIR34, is water as it comes from the tap that might require further treatment to achieve the
specifications. See AAMI TIR34 for specifications table. This water is mainly used for flushing, washing, and rinsing.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
4.1.2 Critical Water
Critical water, per AAMI TIR34, is water that is extensively treated (usually by a multistep treatment process that
could include a carbon bed, softening, DI, and RO or distillation) to ensure that the microorganisms and the
inorganic and organic material are removed from the water; a final submicron filtration could also be part of the
treatment process. This water is recommended for the final rinse and steam generation to avoid discoloration or
damage resulting from minerals found in utility water.
4.2 Detergent Solutions
Use detergent in a water solution where the detergent and water have a pH range of 6.5 to 8.5 to clean effectively
and without causing damage to the SterilContainer or SterilContainer S containers.
Notes:
The use of utility water in mechanical washers may result in the water having a high alkaline level which could be
harmful to the container surface. Critical water should be used for the final rinse.
If white residue is observed on the container, this may have been caused by a high pH, alkaline, cleaning solution.
Check pH level of water and detergent solution throughout the process—reduce to a pH of 6.5 to 8.5. The white residue
does not impact form, fit or function.
DO NOT USE solvents such as acetone or benzene, which may be found in chemical drying rinses on the PrimeLine and
PrimeLine Pro Lids. Use of these products can cause permanent damage to lid surfaces and/or filter housing, and result
in warranty exclusion.
4.3 Decontamination and Mechanical Cleaning
1.
2.
3.
4.
Remove all remaining external process indicators and disposable locks.
Remove lid from bottom of container.
Remove the basket and any instruments from the container.
Single Use Filter
a. Remove retention plate(s).
b. Remove single use filter(s) and discard (if present).
c. Rinse visible debris from retention plate(s).
d. The metal retention plate may be washed separately or installed during mechanical washing.
5. Reusable Filter
a. Remove retention plate while leaving filter in place.
b. Rinse visible debris from retention plate(s).
c. Do not discard reusable filter if in good working condition and within recorded date. Reusable filter may
remain held in place by the retention plate during cleaning provided there is no visible sign of wear,
damage and/or bioburden. The PTFE filter material is hydrophobic so blood and other liquids can be rinsed
off the filter if bioburden is observed.
d. Replace retention plate(s)
6. Rinse visible debris from all container components.
a. Critical water is recommended for the final rinse and steam generation to avoid discoloration or damage
resulting from minerals found in utility water.
b. For PrimeLine and PrimeLine Pro - Exclusively use critical water for the final rinse and make sure no
residues from the cleaning process remain on the lid.
7. Place components on washer rack facing down to avoid water collection.
a. Fold the lid handles towards the inside of the lid to avoid water collection and damage.
b. Retention plates should face away from the direct force of pressurized washer jets to avoid damage
during wash cycles.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
8. After mechanical cleaning cycle
a. Thoroughly dry (either with a soft, dry cloth or air dry) all components, and retention plate and retention
plate housing (PrimeLine and PrimeLine Pro) before proceeding to preparation and packaging.
b. If retention plates were installed during mechanical washing, remove retention plate(s) and dry area
between retention plate and container.
(From Aesculap Doc1006)
Remove filter retention plate
by turning counter clockwise.
Retention plate should be
free of cracks and damage.
Reusable filter may remain inside lid
during inspection. Check filter integrity
for rips/tears. Retention plates may be
installed during mechanical washing.
Figure 6: PrimeLine Pro Lid Inspection Process
Notes:
After cleaning visually inspect and repeat the cleaning process if a visually clean endpoint has not been achieved.
DO NOT USE solvents such as acetone or benzene, which may be found in chemical drying rinses on the PrimeLine and
PrimeLine Pro lids. Use of these products can cause permanent damage to lid surfaces and/or filter housing, and result
in warranty exclusion.
The integrated filter system, and the decontamination, cleaning, inspection and aseptic presentation process are the
same for PrimeLine and PrimeLine Pro.
To remove sterilization adhesive tape remnant of surface abrasions, we recommend the use of Aesculap-Eloxal Cleaner
(Catalog number JG601). This is a non-abrasive cleaner. Apply the cream, the size of penny with a soft dry, non-linting
cloth and rub to polish the surface. If needed, repeat with an increasing volume. Thoroughly remove all residual
cleaning cream. Critical water is recommended for the final rinse. Cleaner may cause discoloration and/or fading of
colored surfaces. DO NOT USE cleaner on PrimeLine lid, and PrimeLine Pro lid filter housing and stainless steel covers.
4.4 Decontamination and Manual Cleaning
Each facility should ensure their processing system provides similar results. Personnel training and competency is
required to perform all phases of manual processing. Equipment, water supply, and practices all contribute to
providing an effective reprocessing system and should be monitored by the facility.
1.
2.
3.
4.
Remove all remaining external process indicators and disposable locks.
Remove lid from bottom of container.
Remove the basket and any instruments from the container.
Single Use Filter
a. Remove retention plate(s).
b. Remove single use filter(s) and discard (if present).
c. Rinse visible debris from retention plate(s).
d. The retention plate should be washed separately.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
5. Reusable Filter
a. Remove retention plate while leaving filter in place.
b. Rinse visible debris from retention plate(s).
c. Do not discard reusable filter if in good working condition and within recorded date. Reusable filter may
remain held in place by the retention plate during cleaning provided there is no visible sign of wear,
damage and/or bioburden. The PTFE filter material is hydrophobic so blood and other liquids can be rinsed
off the filter if bioburden is observed.
d. Replace retention plate(s)
6. Rinse visible debris from all container components.
a. Critical water is recommended for the final rinse and steam generation to avoid discoloration or damage
resulting from minerals found in utility water.
b. For PrimeLine and PrimeLine Pro - Exclusively use critical water for the final rinse and make sure no
residues from the cleaning process remain on the lid.
7. Use a soft sponge and detergent, as described in Section 4.2 Detergent Solutions, to clean the components of the
SterilContainer.
8. After manually cleaning
a. Thoroughly dry (either with a soft, dry cloth or air dry) all components, and retention plate and retention
plate housing (PrimeLine and PrimeLine Pro) before proceeding to preparation and packaging.
b. If retention plates were installed during washing, remove retention plate(s) and dry area between
retention plate and container.
Notes:
After cleaning visually inspect and repeat the cleaning process if a visually clean endpoint has not been achieved.
If container and/or lid are soiled, they must be fully cleaned. For containers and/or lids that are not soiled and have
been removed from the operating room before the patient entered, the facility should determine best cleaning practice
based on its established policy and procedures.
Cleaning wipes with pH range of 6.5 to 8.5 that do not contain chlorides will not harm the aluminum surface but the
effectiveness of wipes in cleaning the container system has not been evaluated by Aesculap. The use of wipes should
be determined based on established facility policy and procedures. See cleaning wipe manufacturer Instructions for
Use and AAMI ST79. Aesculap has no validation testing for the use of wipes in the decontamination and cleaning
process.
DO NOT USE Alcohol wipes – alcohol will harm the PrimeLine lid or PrimeLine Pro filter housing.
If components are too large to be immersed at the facility, then the components should be cleaned in a manner that
will not produce aerosols. Please refer to AAMI ST79 for recommended practices.
To remove sterilization adhesive tape remnant of surface abrasions, we recommend the use of Aesculap-Eloxal Cleaner
(Catalog number JG601). This is a non-abrasive cleaner. Apply the cream, the size of penny with a soft dry, non-linting
cloth and rub to polish the surface. If needed, repeat with an increasing volume. Thoroughly remove all residual
cleaning cream. Critical water is recommended for the final rinse. Cleaner may cause discoloration and/or fading of
colored surfaces. DO NOT USE cleaner on PrimeLine lid, and PrimeLine Pro lid filter housing and stainless steel covers.
DO NOT USE solvents such as acetone or benzene, which may be found in chemical drying rinses on the PrimeLine and
PrimeLine Pro Lids. Use of these products can cause permanent damage to lid surfaces and/or filter housing, and result
in warranty exclusion.
The integrated filter system, and the decontamination, cleaning, inspection and aseptic presentation process are the
same for PrimeLine and PrimeLine Pro.
Aesculap baskets and accessories can be cleaned and sterilized following accepted industry guidelines and by using
the same processes as Aesculap sterile container bottoms.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
5.0
Inspection Prior to Use
Inspection of the container and its components must be conducted PRIOR TO EVERY USE.
If any of the conditions described in this section are observed DO NOT USE the SterilContainer or SterilContainer S container
bottom and/or lid. Contact Aesculap for repair services. Using a non-Aesculap repair technician to repair containers will void
the Aesculap Warranty on the container and may void any of the validation testing associated with Aesculap containers. See
Section 3.0 SterilContainer System Repairs for full details regarding repairs.
Please refer to Sections 7.0 (Steam and EtO), 8.0 (STERRAD), 9.0 (STERIS) Cycle Parameters to determine appropriate
container bottom, lid, filter, lock and indicator card for sterilization cycle being used.
Notes:
After cleaning, and before use, visually inspect and repeat the cleaning process if a visually clean endpoint has not
been achieved.
Remove container bottom and JK Series and JM Series aluminum lid retention plate(s) by pushing inward
simultaneously on the two buttons on the center section of the retention plate.
To replace container bottom and JK Series and JM Series aluminum lid retention plate(s), press down evenly on
retention plate. Listen to audible “click” to confirm filter is locked in place.
The metal retention plate may be washed separately or installed during mechanical washing. Retention plates should
face away from the direct force of pressurized washer jets to avoid damage during wash cycles.
5.1 SterilContainer System Inspection Criteria
1. All container components should be inspected and free from
a. Observable cracking in aluminum and/or plastic.
b. Any misalignment and/or dents in which the lid and bottoms do not adequately mate.
c. Any pitting in the aluminum.
2. Lid silicone gasket should be inspected and free from any sign cracking or damage.
3. For metal retention plates.
a. Remove retention plate by pressing in on the two tabs and lifting.
For reusable filter, leave filter in place during inspection.
Reusable filter may remain in place inside lid during inspection. Check filter integrity for damage.
The retention plate may be installed during mechanical washing.
Image 3: JK, JN and JM Lid Reusable Filter Inspection
b. Metal filter retention plate and silicone gasket should be inspected and free from:
i. Any sign of cracking or damage.
ii. Any misalignment or damage in which retention pin, filter, retention plate and/or gasket do not
adequately mate.
c. Confirm retention plate is not bent by placing retention plate on flat surface to check for continuous
contact around edge. Note that when performing the inspection, there will be a uniform space between
the outer most edge of the retention plate and the surface since the retention plate has a raised gasket
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
(From Aesculap Doc1006)
Remove filter retention plate by pressing
in on the two tabs and lifting.
Place retention plate on flat surface to
check for continuous contact around
edge. Retention plate gasket should be
free of cracks or damage.
Pin for filter retention plate must be
secure and firm. The retention plate may
be installed during mechanical washing.
Image 4: Filter Retention Plates and Silicone Gaskets Inspection Process
d. Confirm filter retention pin is secure and firm.
e. Confirm filter retention plate is secure and firm on retention pin.
f. Remove retention plate from service if it does not meet criteria above, and replace with Aesculap part
number JK100 round, JK098 rectangle.
4. For PrimeLine and PrimeLine Pro retention plates.
(From Aesculap Doc1006)
Remove filter retention plate by turning
counter clockwise.
Retention plates should be free
of cracks and damage.
Reusable filter may remain inside lid
during inspection. Check filter integrity
for rips/tears. Check that filter is within
use-by date. Retention plate may be
installed during mechanical washing.
Image 5: PrimeLine Lid Inspection Process
a. Remove retention plate by turning counter clockwise. Leaving filter in place.
b. Inspect reusable filter for holes, tears and rips. If observed, remove filter from service and replace with
Aesculap part number JP050.
c. Confirm filter is within use-by date (<2,200 cycles). Replace as needed.
d. Filter retention plate(s) and filter housing(s) should be inspected and free from:
i. Any sign of cracking or damage.
ii. Any misalignment or damage in which retention plate, filter and/or filter housing do not
adequately mate.
e. Confirm filter, retention plate and filter housing are secure and firm.
f. Remove retention plate from service if it does not meet criteria above, and replace with Aesculap part
number JP001204.
g. Replace retention plate by turning clockwise.
5. For PrimeLine lid
a. Confirm black outside filter cover secure and firm.
b. Remove cover from service if it does not meet criteria above, and replace with Aesculap part
number JP001202.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
Notes:
If white residue is observed on the container, this may have been caused by a high pH, alkaline, cleaning solution.
Check pH level of water and detergent solution throughout the process—reduce to a pH of 6.5 to 8.5. The white
residue does not impact form, fit or function.
The SterilContainer S is made of non-anodized aluminum which undergoes a natural oxidation process. This
oxidation process produces a very thin layer on the surface which may appear brown or black. This oxidation process
will continue until the entire raw surface is oxidized. This brown or black discoloration is part of the natural
processes. Please contact an Aesculap representative for more information, if needed.
Retention plates should be replaced when they show wear, age and/or are damaged. The retention plate on the metal
lids should not spin freely when properly installed and in proper working condition. Note that the retention plate may
move a little if significant amount of pressure is applied while trying to twist or turn (especially when filter is
installed).
Excessive removal and replacement of reusable filter over center pin may cause tearing of the center hole.
Metal retention plate may be washed separately or installed during mechanical washing. Retention plates should
face away from the direct force of pressurized washer jets to avoid damage during wash cycles.
Using inspection and test methods other than those outlined in this IFU are not recommended and have not been
validated by Aesculap.
The integrated filter system, and the decontamination, cleaning, inspection and aseptic presentation process are the
same for PrimeLine and PrimeLine Pro.
If the PrimeLine or PrimeLine Pro outside dustcover (indicated by the white
arrow in the picture) falls off after sterilization and before the set is used,
the set can maintain sterility if no other event related incidence has
occurred since it is a sealed filter system. The broken dustcover should be
replaced and/or the lid should be serviced by Aesculap. See Section 3.0
SterilContainer System Repairs for full details regarding repairs.
5.2 Basket, Tray and Accessory Inspection Criteria
Baskets, lifting platforms and trays should be inspected and free from:
1. Observable cracking and/or dents
2. Any misalignment of sides, bottom or handles
3. Any loose or worn handles, parts, accessories or instrument organization system components
Aesculap baskets and accessories can be cleaned and sterilized following the same processes as Aesculap sterile
container bottoms, and accepted industry guidelines.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
6.0
Preparation and Assembly of SterilContainer System
Inspection of the container and its components must be conducted PRIOR TO EVERY USE. Please refer to Section 5.0
Inspection Prior to Use to learn how to properly inspect a container and its components. Ensure all container components are
completely dry.
Each container bottom must ONLY be used with the specific lid designed for that series of container, and it should not be
combined with other Aesculap or non-Aesculap series of bottoms or lids.
Determine the type of SterilContainer bottom and lid being assembled and proceed to that section. Please refer to Sections
7.0 (Steam and EtO), 8.0 (STERRAD), 9.0 (STERIS) Cycle Parameters to determine appropriate container bottom, lid, filter, lock
and indicator card for sterilization cycle being used.
Filter Type
Paper Filter
w/ Indicator1
PreVac Steam
PreVac IUSS
Gravity
EtO
X1
X1
X1
X1
X
X
X
X
X
X
X
X
X
X
Low Temp
US751
Paper Filter
w/o Indicator
US994, US999
Polypropylene Filter
w/o Indicator
X
X
MD344, MD355
Metal Retention Plate Lid
PTFE Reusable Filter
JK090, JK091
PrimeLine & PrimeLine Pro
PTFE Reusable Filter2
JP050
1.
Filter contains a dual indicator dot, which changes from blue to brown in steam, and to orange in EtO.
Figure 7: Filters for Perforated Bottoms and Lids
Notes:
Also visit www.youtube.com/aesculapusa SterilContainer System section for informational videos on SterilContainer
System proper sterile reprocessing preparation.
All information and steps outlined in this IFU should be followed. Aesculap DOC1006 and DOC1007 may be used as a
reference guide in Prep and Pack, and the OR respectively once personnel training and competency is achieved.
6.1 SterilContainer System Assembly
1. ONLY USE containers and components that have passed the inspection criteria outlined in Section 5.0 Inspection
Prior to Use.
2. Please refer to Sections 7.0 (Steam and EtO), 8.0 (STERRAD), 9.0 (STERIS) Cycle Parameters based on container
system for proper filter selection
3. For metal retention plates.
Remove retention plate by pushing inward on the two buttons on the side of the center section of the retention
plate.
a. For single use filters.
Place one sheet of the appropriate Aesculap single use filter over each perforated section on the inside of
the container lid and if used, the perforated bottom.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
b. For reusable filters.
Leave filter in place during inspection.
Reusable filter may remain in place inside lid during inspection. Check filter integrity for damage.
The retention plate may be installed during mechanical washing.
Image 6: Aluminum Lid with Metal Retention Plate and Reusable Filter
c.
Confirm the filter is laying flat, and secure each filter with the retention plate.
Listen to audible “click” to confirm filter is locked in place.
Confirm the filter is laying flat, and secure each filter with the retention plate.
Listen to audible “click” to confirm filter is locked in place.
Image 7: Aluminum Lid with Metal Retention Plate and Single Use Filer Assembly
4. For PrimeLine and PrimeLine Pro retention plates.
(From Aesculap Doc1006)
Remove filter retention plate by turning
counter clockwise.
Retention plate should be free
of cracks and damage.
Reusable filter may remain inside lid
during inspection. Check filter integrity
for rips/tears. Check that filter is within
use-by date. Retention plate may be
installed during mechanical washing.
Image 8: PrimeLine Lid Inspection Process
a. Remove retention plate by turning counter clockwise. Leaving filter in place.
b. Inspect reusable filter for holes, tears and rips. If observed, remove filter from service and replace with
Aesculap part number JP050.
c. Confirm filter is within use-by date (<2,200 cycles). Replace as needed.
d. Replace retention plate by turning clockwise.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
Notes:
The orientation of the paper filter with indicator can be placed in either orientation, indicator dot facing in or out of
the retention plate. Facility should determine orientation based on its established policy and procedures.
Single use paper filters are not compatible with Low Temperature sterilizers.
Aesculap only used one filter under each retention plate during our validation testing. If multiple filters are placed
under retention plate accidentally we recommend that the set be rejected and be reprocessed.
6.2 Assembly of Surgical Instrumentation
Instruments and all components of the SterilContainer System must be completely dry prior to sterilization processing
to allow for adequate sterilant penetration. Sort and assemble thoroughly cleaned and dried instruments into the
instrument basket(s), according to established hospital procedures. Follow instrument manufacturers’ Instructions for
Use.
Aesculap has a wide array of identification tags and write-on labels to help identify instruments and instrument sets
that require an action, such as: repair, broken, pull for service, quick turnover, discard and loaner. See your Aesculap
sales representative from more details.
6.3 Loading of Basket, Lifting Platform and Tray
Please refer to Sections 7.0 (Steam and EtO), 8.0 (STERRAD), 9.0 (STERIS) Cycle Parameters to determine maximum
weight of SterilContainer System for sterilization modality selected.
1. Place assembled instrument basket(s), lifting platform or support racks into the prepared container bottom.
2. Place assembled lid onto the container bottom, aligning handles on bottom with latches on lid.
3. Simultaneously close both locking latches on the container lid.
Aesculap baskets and accessories can be cleaned and sterilized following accepted industry guidelines and by using
the same processes as Aesculap sterile container bottoms.
Notes:
All instruments should be arranged per the instrument manufacturers’ Instructions for Use (IFU).
Hospitals should refer to AAMI and accepted industry guidelines, and sterilization manufacturers’ Instructions for Use
(IFU) regarding weights and weight limits.
Hospitals should reconcile the Aesculap SterilContainer System, instrument manufacturers’ and sterilization
manufacturers’ Instructions for Use (IFU) regarding sterilization parameters, set configurations and weight limit.
Trays and baskets may be stacked inside the SterilContainer System if clearance requirements (below) are met and the
set follows proper acetic presentation guidelines.
Full-Size, Three-Quarter Size, Half-Size Wide-Body, Extra-Long Container — Leave one inch of free space
between the instruments and the rim of the container for effective processing. Basket handles may encroach into this
clearance space as long as they do not interfere with the lid’s filter retention plate or lid closure.
Extra-Long Mini-Size Container — Instruments and baskets can be loaded to the rim of the container as long as they
do not interfere with the lid’s filter retention plate or lid closure.
Mini-Size and Quarter-Size Container — Leave one quarter of an inch of free space between the instruments and
the rim of the container for effective processing. Basket handles may encroach into this clearance space as long as
they do not interfere with the lid’s filter retention plate or lid closure.
The SterilContainer System PreVac Steam validation studies were performed with a silicone mat and non-linting
surgical towel placed in the tray under the instruments as part of the “worst case” validation. Per ANSI/AAMI ST79
"Non-linting absorbent material may be placed in the tray to facilitate drying…It is important that the absorbent
material be non-linting because lint can carry microorganisms into the surgical site as well as cause foreign-body
reactions.”
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
6.4 Internal Process Indicators
Per AAMI ST79, internal process indicators are used to indicate that the container has been exposed to the
sterilization process. If more than one basket/tray is used inside the container system, an indicator should be placed
on each basket/tray.
The internal biological and/or chemical indicators may be placed in the center of each tray, unless the user feels a
more challenging position exists elsewhere. In that case, place the chemical indicator where the user has determined
the most challenging location. Use of internal indicators should be in accordance with the facility’s policies and
procedures.
Process indicators are designed to indicate that the device was exposed to the sterilization process while, integrating
indicators are designed to react to all critical variables, with the stated values having been generated to be equivalent
to, or exceed, the performance requirements given in the ISO 11138 series for BIs. See AAMI ST79 for full description
and use of each type of chemical indicator.
Notes:
See Section 12.0 Customer Verification for information on chemical and biologic indicator placement and on how to
perform a verification.
Aesculap does not validate containers with paper count sheets containing ink. Users to process count sheets according
to their facility’s protocol.
6.5 External Process Indicators and Tamper Evident Seals
Per AAMI ST79, external process indicators are used to indicate that the container has been exposed to the
sterilization process and to distinguish between processed and unprocessed containers. Use of external indicators
should be in accordance with the facility’s policies and procedures.
Please refer to Sections 7.0 (Steam and EtO), 8.0 (STERRAD), 9.0 (STERIS) Cycle Parameters to determine appropriate
container bottom, lid, filter, lock and indicator card for sterilization cycle being used.
1. If desired, select the appropriate Aesculap Indicator Card and insert into the holding bracket on the outside of
the container. A tab at one end of the indicator card will facilitate insertion and removal.
2. Insert the appropriate tamper evident lock into the locking channel on each end.
3. Secure and close the tamper evident lock.
Tamper Evident Locks
Blue / US900
No Indicator
PreVac Steam
PreVac IUSS
Gravity
EtO
Low Temp
X
X
X
X
X
Green / US905
X
Change1 Yellow to Orange
Orange / US906
Change1 Blue to Brown
X
X
Pink / US9102
X2
Change1 Magenta to Blue
Yellow / US399
Change1 Blue to Brown
1.
2.
X
X
After sterilization, the external indicator should change from the original indicator color to the recommended post sterilization
indicator color. The recommended post sterilization indicator color may not be evenly shaded but should be shades of the
proper processed color to indicate exposure to sterilant.
Locks must be stored in a controlled room temperature, away from alkaline chemicals, acids and sources of light.
Figure 8: Tamper Evident Locks
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
Indicator &
Communication Cards
MD334, MD335
w/ Indicator
PreVac Steam
PreVac IUSS
Gravity
EtO
Low Temp
X
Change1 Blue
MD346, MD876, US754
w/ Indicator
Change1,2 Brown in Steam
Change1,2 Orange in EtO
US963
w/o Indicator
MD399, MD345
w/ Indicator
X
X
X
X
X
X
X
X
X
X
1
Change Brown
1. After sterilization, the external indicator should change from the original indicator color to the recommended post sterilization indicator
color. The recommended post sterilization indicator color may not be evenly shaded but should be shades of the proper processed
color to indicate exposure to sterilant.
2. Filter contains a dual indicator dot, which changes to brown in steam, and to orange in EtO.
Figure 9: Indicator and Communication Cards
Notes:
The Aesculap tamper evident locks with indicator and/or process indicator card may be used as external process
indicators. See the outside product packaging label for care and handling information.
After sterilization, the external indicator should change from the original indicator color to the recommended post
sterilization indicator color. The recommended post sterilization indicator color may not be evenly shaded but should
be shades of the proper processed color to indicate exposure to sterilant.
Tamper Evident Locks US900, US905, US906 and US399 — Store in a cool, dry place. Temperatures between 15°
C/60° F and 30° C/86° F should be maintained. Significant changes in storage conditions for prolonged periods can
have an adverse effect on the product. (Minor variations over short periods of time will have little or no effect on
product.) Extreme storage conditions such as exposure to direct sunlight and/or storage on top of or near heat source
should be avoided. DO NOT USE if the indicator dot color has changed before being processed.
Tamper Evident Lock US910 — Low Temperature external Chemical Indicators (CIs) are particularly sensitive and
must be stored in a controlled room temperature, away from alkaline chemicals, acids and sources of light prior to use.
DO NOT USE beyond the expiration date provided on the outside product packaging. Change of color prior to use in
the sterilizer could indicate that these CIs were exposed to too much light or high temperatures during storage. After
being processed, low temperature tamper evident lock should be stored at a controlled room temperature away from
alkaline chemicals, acids and sources of light.
Indicator & Communication Cards MD334, MD335 —Store in original packaging until needed. Store unused
indicators in controlled room temperature, away from any alkaline chemicals, acids and sources of light. DO NOT USE
beyond the expiration date provided on the outside product packaging.
Indicator & Communication Cards MD346, MD876, US754, MD399 — Store in dry cool place.
6.6 Container Storage
The Aesculap rigid SterilContainer System is stackable. After sterilization, containers should be stored in a manner that
reduces the potential for contamination, see AAMI ST79 and ASHRAE guidelines for further details. DO NOT stack
more than three, 25 lbs each, containers high. Follow shelf manufacturer weight and height limit recommendations
when stacking the containers during sterile storage.
Store processed SterilContainer Systems in a dry, clean and protected place. The loss of sterility is normally eventrelated and not time-related. Loss of sterility is not so much connected to the storage periods as to outside influences
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
and the effects of storage, transportation, and handling. Therefore, blanket statements cannot be made regarding
appropriate storage periods, see EN ISO 11607-1, ANSI/AAMI ST79 and DIN 58953-8. Facilities should establish
processes and procedures related to storage and shelf life.
The storage period of the SterilContainer System has been investigated in various long-term studies. The preservation
of sterility was demonstrated over this entire period. The storage conditions used in the tests met the requirements of
ANSI/AAMI ST79 and ASHRAE.
7.0
SterilContainer System Sterilizer Cycle Parameters — Steam and EtO
This section provides detailed charts that identify the SterilContainer System configurations, locks, indicator cards and
filter(s), which should be used together for Steam and EtO modalities.
Aesculap has performed validation testing that support the configurations shown. These configurations are supported by the
numerous FDA 510(k) clearances held by Aesculap. Configuring the SterilContainer System in a manner not shown in the
tables constitutes an off label use of the product.
In the event the instrument IFU does not match the SterilContainer System IFU, the instrument IFU should take precedence.
See AAMI ST79 for information on how to reconcile multiple IFUs.
See Section 2.0 SterilContainer System for an explanation of the SterilContainer System.
7.1 Steam and EtO Sterilization Modality Cycle Parameters
Primary Name
Steam Sterilization1
Ethylene Oxide
1.
2.
Which Includes
Dynamic Air Removal
Terminal Steam
Dynamic Air Removal
Immediate Use
Gravity
Ethylene Oxide
May Also Be Referred to As
PreVacuum Terminal Steam, PreVac Steam1,2
PreVacuum Immediate Use, PreVac IUSS1,2
Gravity1
EtO1
These terms will be used throughout the remainder of the Instructions for Use (IFU).
Aesculap validations for PreVac Steam may be applied to Steam Flush Pressure Pulse (SFPP) with like cycles.
7.1.1 PreVac Steam Sterilization Cycle Parameters (1)
Exposure Time: 270° F for 4 minutes
Dry Time: 15 minutes
Dry times may be longer in practice depending on sterilization load density, quantity of instruments, or material of
instruments.
7.1.2 PreVac IUSS Sterilization Cycle Parameters (2)
ONLY Aesculap JK Series solid bottom containers can be used for PreVac IUSS.
Porous Instruments
Exposure Time: 270° F for 4 minutes
Dry Time: 0 minutes
Non-Porous Instruments
Exposure Time: 270° F for 3 minutes
Dry Time: 0 minutes
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
7.1.3 Gravity Steam Sterilization Cycle Parameters (3)
Exposure Time: 250° for 30-60 minutes, depending on load size
Dry Time: 15 minutes
7.1.4 EtO Cycle Parameters (4)
Temp: 125°F - 130° F
PreVac (minimum): 25" Hg
Humidity: 40-60% RH
Gas Pressure (minimum): 600 mg/L
EO Gas Mixtures may vary i.e. 10/90% by weight or 100%
Exposure Time (minimum): 60 Minutes
Post Vac (minimum): 20" Hg
Aeration (minimum): 8 Hours
7.1.5 PreVac Steam Sterilization Cycle Parameters (5)
This cycle is only for the JK744 and JN744 container.
Exposure Time: 270° F at 4 minutes
Dry Time (minimum): 30 minutes
Aesculap’s JK744 and JN744 have a 30 minute dry time because they have the lowest vent to volume ratio.
Notes:
The numbers in parentheses after each description below correlates with the numbers in the Sterilization Modality
columns on the tables that follow.
Max Total Weight = SterilContainer System (bottom and lid) + Baskets (including mats) + Instruments + Container
Accessories.
For steam cycles, running a longer exposure time and/or drying time than those stated will not harm the
SterilContainer System. See instrument IFU regarding the effect on instruments.
For steam cycles, if different times or temperatures are used, they must be equivalent or greater than the minimum
parameters noted.
Position containers on the autoclave cart below wrapped sets.
For Immediate Use Steam Sterilization (IUSS), Aesculap recommends that each facility establish its own guidelines and
policies for processing, holding/transporting and using IUSS sets based on accepted industry standards, and OR and
patient needs.
For PreVac Steam, stacking should not exceed 18 inches in height for effective air removal and adequate steam
penetration. Both solid and perforated bottoms can be stacked during sterilization and in storage.
Container size abbreviations on modality charts
Detailed Size Description
Abbreviation Size Description
Full-Size
Three-Quarter
Half
XL-Long
Wide Body
XL-Mini
Quarter
Mini
1:1
3:4
1:2
XLL
Wide
XLM
Qtr
Mini
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
7.1.6 Steam and EtO – SterilContainer JK Series
Validated and FDA 510(k) Cleared Sterilization Modalities
JK Series
Bottom
1:1
JK440
JK441
JK442
JK444
JK446
3:4
JK740
JK741
JK742
JK744
1:2
JK340
JK341
JK342
JK344
JK346
Wide
JK817
JK821
XLL
JK443
Mini
JK187
JK188
A.
Lid
1:1
JK485
JK486
JK487
JK488
JK489
3:4
JK785
JK786
JK787
JK788
JK789
1:2
JK385
JK386
JK387
JK388
JK389
Wide
JE601
XLL
JK490
Mini
JK170
JK171
JK172
JK173
JK174
Processing
Supplies
PreVac Steam
(1)
PreVac IUSS
(2)
Gravity
(3)
EtO
(4)
Filter
US751, US994
MD344, JK090
US751, US994
MD344, JK090
N/A
US751, US994,
MD344
Indicator
Card
MD345, MD346
MD399
N/A
MD345, MD346
Lock
US900, US906
US900, US399
N/A
US900, US905
Filter
US999, MD355,
JK091
US999, MD355,
JK091
N/A
US999, MD355
Indicator
Card
MD876
N/A
N/A
MD876
Lock
US900, US906
US900, US399
N/A
US900, US905
Max Total
WeightA
25 pounds
25 pounds
Max weight based on industry guidelines. Weight limit may also be impacted by container size.
Follow sterilizer manufacturer IFU weight limits if less.
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
7.1.7 Steam and EtO – SterilContainer JK Series with PrimeLine Pro / PrimeLine Lid
Validated and FDA 510(k) Cleared Sterilization Modalities
JK Series
Bottom
1:1
JK440
JK441
JK442
JK444
3:4
JK740
JK741
JK742
JK744
1:2
JK340
JK341
JK342
JK344
1:1
JK440
JK441
JK442
JK444
3:4
JK740
JK741
JK742
JK744
1:2
JK340
JK341
JK342
JK344
A.
B.
Lid
1:1
JP101
JP102
JP103
JP104
JP105
3:4
JP111
JP112
JP113
JP114
JP115
1:2
JP121
JP122
JP123
JP124
JP125
1:1
JP001
JP002
JP003
JP004
JP005
JP006
JP007
3:4
JP011
JP012
JP013
JP014
JP015
JP016
JP017
1:2
JP021
JP022
JP023
JP024
JP025
JP026
JP027
Processing
Supplies
PreVac Steam
(1)
PreVac IUSS
(2)
Gravity
(3)
EtO
(4)
Filter, LidB
JP050
JP050
N/A
N/A
Filter, Bottom
N/A
N/A
N/A
N/A
Max Total
WeightA
25 pounds
Indicator
Card
MD345, MD346
MD399
N/A
N/A
Lock
US900, US906
US900, US399
N/A
N/A
Filter, LidB
JP050
JP050
N/A
N/A
Filter, Bottom
N/A
N/A
N/A
N/A
25 pounds
Indicator
Card
MD345, MD346
MD399
N/A
N/A
Lock
US900, US906
US900, US399
N/A
N/A
Max weight based on industry guidelines. Weight limit may also be impacted by container size.
Follow sterilizer manufacturer IFU weight limits if less.
JP050 reusable filter is integrated into the PrimeLine and PrimeLine Pro lids
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Aesculap® SterilContainer™ System Instructions for Use (IFU)
7.1.8 Steam and EtO – SterilContainer JN Series
Validated and FDA 510(k) Cleared Sterilization Modalities
JN Series
Bottom
Aluminum
Lid
1:1
JN440
JN441
JN442
JN444
JN446
3:4
JN740
JN741
JN742
JN744
1:1
JK485
JK486
JK487
JK488
JK489
3:4
JK785
JK786
JK787
JK788
JK789
1:2
JK385
JK386
JK387
JK388
JK389
XLL
JK490
1:2
JN340
JN341
JN342
JN344
JN346
XLL
JN443
JN445
Wide
JN817
JN821
Qtr
JN086
JN088
JN089
JN090
Mini
JN187
JN188
XLM
JN021
A.
Wide
JE601
Qtr
JN091
MD151
S76115
Mini
JK170
JK171
JK172
JK173
JK174
MD149
S76113
XLM
JK020
MD153
Processing
Supplies
PreVac Steam
(1)
PreVac IUSS
(2)
Gravity
(3)
EtO
(4)
Filter
US751, US994
MD344, JK090
N/A
US751,
US994
US751, US994,
MD344
Indicator
Card
MD345, MD346
N/A
MD345,
MD346
MD345, MD346
Lock
US900, US906
N/A
US900,
US906
US900, US905
Filter
US999, MD355,
JK091
N/A
US999
US999, MD355
Indicator
Card
N/A
N/A
N/A
N/A
Lock
US900, US906
N/A
US900,
US906
US900, US905
Max Total
WeightA
25 pounds
25 pounds
Max weight based on industry guidelines. Weight limit may also be impacted by container size.
Follow sterilizer manufacturer IFU weight limits if less.
Intended for US Only
As of February 2018
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