BBraun
Right and left rotation drill handpiece GB200
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Aesculap® Right and left rotation drill handpiece GB200
WARNING
Risk of burns to the patient, caused by blunt tools or lack/inadequacy of maintenance of handpieces! ► Prior to each use and before clamping in place, check the tools for any wear or damage.
CAUTION
Damage to the product due to incorrect handling or operation! ► Couple the product only while the motor is inactive. ► Make certain that the maximum speed of 18 000 1/min is correctly set on the motor unit.
Legend 1 Centering lug (drill handpiece) 2 Driver 3 Actuating lever 4 Centering lug (flexible shaft) 5 Release 6 Cover plate 7 Tool with square shaft 8 Slide (tool side) 9 Slide (motor side) 10 Claw 11 Tool with AO fitting 12 Sleeve 13 Tool with Osteo fitting 14 Tool with Trinkle fitting
Symbols on product and packages Caution, general warning symbol Caution, see documentation supplied with the product
1.
Applicable to
► For item-specific instructions for use and information on material compatibility, see also the Aesculap Extranet
at www.extranet.bbraun.com
2.
Safe handling
CAUTION Federal law restricts this device to sale by, or on order of a physician! ► Remove the transport packaging and clean the new product, either manually or mechanically, prior to its initial sterilization. ► Prior to use, check that the product is in good working order. ► To prevent damage caused by improper setup or operation, and in order not to compromise warranty and manufacturer liability: – Use the product only according to these instructions for use. – Follow the safety and maintenance instructions. – Only combine Aesculap products with each other. ► Ensure that the product and its accessories are operated and used only by persons with the requisite training, knowledge, or experience. ► Keep the instructions for use accessible for the user.
3.
Product description
3.1 Components required for operation ■ Right and left rotation drill handpiece GB200 ■ Flexible shaft GA176 - or - drive system, e.g. micro motor with the necessary power and connection according to DIN 13940
■ Chuck adapter GB222 - or ■ Chuck adapter GB223 - or ■ Quick-action adapter GB221 - or ■ Quick-action adapter GB224 - or ■ Quick-action adapter GB225 - or ■ Quick-action adapter GB226 3.2
Intended use
The right and left rotation drill handpiece GB200 is used for drilling, tapping, and screwing in/unscrewing bone screws. The handpiece is features a borehole for max. 2.5 mm ∅ patency (e.g. for Kirschner wires).
3.3
Operating principle
The right and left rotation drill handpiece GB200 reduces the motor speed by the ratio 20:1.
4.
Preparation
Non-compliance with the following instructions will preclude all responsibility and liability in this respect on the part of Aesculap. ► Prior to use, inspect the product and its accessories for any visible damage. ► Use the products and their accessories only if they are in perfect condition.
5.
Working with the right and left rotation drill handpiece GB200
5.1
System set-up
Note Products marked as unsterile must be sterilized, prior to use, according to respective instructions, see Steam sterilization. Risk of injury due to accidental activation of the motor! ► Change tools only with the motor uncoupled. WARNING Risk of contamination and infection caused by unsterile components in the sterile area! ► Use only sterile or sterilized parts in the sterile area. WARNING
Connecting the accessories Combinations of accessories that are not mentioned in the present instructions for use may only be employed if they are specifically intended for the respective application, and if they do not compromise the performance and safety characteristics of the products. ► Please address your B. Braun/Aesculap partner or Aesculap Technical Service with any inquiries in this respect; for a contact address, see Technical Service.
Coupling a motor unit The motor can be driven with the flexible shaft GA176 or another drive system (e.g. micro motor with appropriate required power and connection according to DIN 13940). ► Push the handpiece onto centering lug 4 of the flexible shaft until the handpiece touches the face plate 6 and snaps into position.
Uncoupling the motor unit ► Press release 5. ► Remove the handpiece.
Connecting the fittings to the right and left rotation drill handpiece ► Pull back the actuating lever 3 fully (left rotation). ► Pull the slide 9 on the fitting in the direction of the arrow. ► Attach the fitting to the centering lug 1 on the drill handpiece so that the driver 2 engages in the claw 10. ► Release slide 9 on the fitting.
Coupling the tools Chuck adapter GB222 clamping range ∅ 0–4 mm/chuck adapter GB223 clamping range ∅ 0–6.35 mm The chuck adapters GB222/GB223 can be used to clamp any smooth and trihedral tool shafts with diameters within the clamping range. GB221 Quick-action adapter for tools with square shaft ► Pull the slide 8 in the direction indicated by the arrow. ► Insert tool 7 and turn it slightly until the square engages. ► Release slide 8. GB224 Quick-action adapter for tools with AO fitting ► Pull sleeve 12 backward. ► Insert tool 11 and turn it slightly until the flat section engages. ► Release sleeve 12. GB225 Quick-action adapter for tools with Osteo fitting ► Pull sleeve 12 backward. ► Insert tool 13 and turn it slightly until the driver flats engage. ► Release sleeve 12. GB226 Quick-action adapter for tools with Trinkle fitting ► Pull sleeve 12 backward. ► Insert tool shaft 14 and turn it slightly until the driver flats engage. ► Release sleeve 12.
Uncoupling the fittings from the right and left rotation drill handpiece ► Pull the slide 9 on the fitting in the direction of the arrow. ► Detach the fitting from the centering lug 1 of the drill handpiece.
Uncoupling the tool GB221 Quick-action adapter for tools with square shaft ► Press slide 8. ► Remove the tool 7. GB224 Quick-action adapter for tools with AO fitting ► Pull sleeve 12 backward. ► Remove the tool 11. GB225 Quick-action adapter for tools with Osteo fitting ► Pull sleeve 12 backward. ► Remove the tool 13. GB226 Quick-action adapter for tools with Trinkle fitting ► Pull sleeve 12 backward. ► Remove the tool 14.
5.2
Function checks
Note The function checks must be carried out prior to every surgical application of the product!
WARNING
Risk of burns to soft tissue due to heated product as a result of defective bearings! ► Make certain that there is no visible abrasion or similar at the site where the plunger leaves the housing. ► Do not use the product any more or have it repaired.
► Check to ensure that the right and left rotation drill handpiece is securely seated. ► Briefly run the right and left rotation drill handpiece at maximum speed. Check for proper and reliable function-
ing.
5.3
Safe operation Risk of burns to patient and user due to hot motor/hot tool! ► Put down the motor/hot tool beyond reach of the patient. ► Use a cloth to protect against burns when changing the motor or tool.
6.6
Cleaning/disinfection
Product-specific safety instructions for the reprocessing procedure Damage to the product due to inappropriate cleaning/disinfecting agents and/or excessive temperatures! ► Use cleaning and disinfecting agents according to the manufacturer’s instructions which – are approved for plastic material and high-grade steel, – do not attack softeners (e.g. in silicone). ► Observe specifications regarding concentration, temperature and exposure time. ► Do not exceed the maximum allowable temperature of 60 °C.
WARNING
WARNING
CAUTION
Risk of injury and material damage due to inappropriate use of handpieces or motors! ► Always follow the safety advice and information given in the instructions for use of the handpieces and motors. ► Do not exceed the specified maximum motor speed. Risk of injury and/or malfunction! ► Always carry out a function check prior to using the product.
WARNING
► Dry the product for at least 10 minutes at a maximum of 120 °C.
Note The indicated drying temperature is a guide temperature only. It must be checked taking into account the specific conditions (e.g. load) and adjusted if applicable. ► Do not clean motors/handpieces by ultrasonic treatment and do not immerse them in any liquids. To avoid the
risk of corrosion/malfunctioning, allow any fluid that has entered the product to drain out immediately.
Risk of injury when using the product beyond the field of view! ► Apply the product only under visual control.
Validated cleaning and disinfection procedure WARNING
WARNING
Risk of contamination and infection caused by sharp tool which can damage surgical gloves! ► Never touch the cutting edges of the tool, neither when changing the tool nor when using it.
Validated procedure
Special features
Reference
Manual cleaning and wipe disinfection
■ When cleaning products with
Section Chapter Manual cleaning/disinfecting and subsection:
movable hinges, ensure that these are in an open position and, if applicable, move the joint while cleaning.
► Use the actuating lever 3 to change rotational direction:
■ Drying phase: Use a lint-free cloth
– A = Normal position, right rotation – B = Neutral position – C = Left rotation (actuating lever pulled back fully)
■ Ensure that the product is posi-
6.
Validated reprocessing procedure
6.1
General safety instructions
Note Adhere to national statutory regulations, national and international standards and directives, and local, clinical hygiene instructions for sterile processing.
■ Chapter Manual cleaning and wipe disinfecting
or compressed air for medical purposes tioned in such a way that water will not enter the product e.g. through coupling interfaces. (Immediately remove any fluid that entered the product inadvertently.) Mechanical neutral or mild alkaline cleaning and thermal disinfecting
Note For patients with Creutzfeldt-Jakob disease (CJD), suspected CJD or possible variants of CJD, observe the relevant national regulations concerning the reprocessing of products.
■ Insert the product in its proper position in the Eccos holder.
■ Follow the instructions for use of
Chapter Mechanical cleaning/disinfecting and subsection:
■ Chapter Mechanical neutral or mild alkaline cleaning and thermal disinfecting
the Eccos holder.
Note Mechanical reprocessing should be favored over manual cleaning as it gives better and more reliable results.
6.7
Note Successful processing of this medical device can only be ensured if the processing method is first validated. The operator/sterile processing technician is responsible for this. The recommended chemistry was used for validation.
► After manual cleaning/disinfection, check visible surfaces visually for residues. ► Repeat the cleaning/disinfection process if necessary.
Note If there is no final sterilization, then a virucidal disinfectant must be used. Note For the latest information on reprocessing and material compatibility see also the Aesculap extranet at www.extranet.bbraun.com The validated steam sterilization procedure was carried out in the Aesculap sterile container system.
6.2
General information
Dried or affixed surgical residues can make cleaning more difficult or ineffective and lead to corrosion. Therefore the time interval between application and processing should not exceed 6 h; also, neither fixating pre-cleaning temperatures >45 °C nor fixating disinfecting agents (active ingredient: aldehydes/alcohols) should be used. Excessive measures of neutralizing agents or basic cleaners may result in a chemical attack and/or to fading and the laser marking becoming unreadable visually or by machine for stainless steel. Residues containing chlorine or chlorides e.g. in surgical residues, medicines, saline solutions and in the service water used for cleaning, disinfection and sterilization will cause corrosion damage (pitting, stress corrosion) and result in the destruction of stainless steel products. These must be removed by rinsing thoroughly with demineralized water and then drying. Additional drying, if necessary. Only process chemicals that have been tested and approved (e.g. VAH or FDA approval or CE mark) and which are compatible with the product’s materials according to the chemical manufacturers’ recommendations may be used for processing the product. All the chemical manufacturer's application specifications must be strictly observed. Failure to do so can result in the following problems: ■ Optical changes of materials, e.g. fading or discoloration of titanium or aluminum. For aluminum, the application/process solution only needs to be of pH >8 to cause visible surface changes. ■ Material damage such as corrosion, cracks, fracturing, premature aging or swelling. ► Do not use metal cleaning brushes or other abrasives that would damage the product surfaces and could cause corrosion. ► Further detailed advice on hygienically safe and material-/value-preserving reprocessing can be found at www.ak-i.org, link to Publications, Red Brochure – Proper maintenance of instruments.
6.3
Dismantling prior to carrying out the reprocessing procedure
► Disassemble the product immediately after use, as described in the respective instructions for use.
6.4
Preparations at the place of use
Manual cleaning/disinfecting
► Prior to manual disinfecting, allow water to drip off for a sufficient length of time to prevent dilution of the dis-
infecting solution.
Manual cleaning and wipe disinfecting Phase
Step
T [°C/°F]
t [min]
Conc. [%]
Water quality
Chemical
I
Cleaning
RT (cold)
-
-
D–W
-
II
Drying
RT
-
-
-
-
III
Wipe disinfection
-
>1
-
-
Meliseptol HBV wipes 50 % Propan-1-ol
IV
Final rinse
RT (cold)
0.5
-
FD-W
-
V
Drying
RT
-
-
-
-
D–W: FD–W: RT:
Drinking water Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at least) Room temperature
Phase I ► Clean the product under running faucet water, using a suitable cleaning brush until all visible residues have been removed from the surfaces. ► Mobilize non-rigid components, such as set screws, links, etc. during cleaning. Phase II ► Dry the product in the drying phase with suitable equipment (e.g. cloth, compressed air), see Validated cleaning and disinfection procedure. Phase III ► Wipe all surfaces of the product with a single-use disinfectant wipe. Phase IV ► After the specified exposure time (at least 1 min), rinse the disinfected surfaces under running FD water. ► Drain any remaining water fully.
► Remove any visible surgical residues to the extent possible with a damp, lint-free cloth. ► Transport the dry product in a sealed waste container for cleaning and disinfection within 6 hours.
Phase V ► Dry the product in the drying phase with suitable equipment (e.g. cloth, compressed air), see Validated cleaning and disinfection procedure.
6.5
6.8
Preparation before cleaning
► Carry out non-fixating/NaCl-free pre-cleaning immediately after use. ► Prior to the first mechanical cleaning/disinfection process, mount the Eccos holder GB682R in a suitable tray (e.g.
JF214R).
Mechanical cleaning/disinfecting
Note The cleaning and disinfecting machine must be of tested and approved effectiveness (e.g. FDA approval or CE mark according to DIN EN ISO 15883). Note The cleaning and disinfection device used for processing must be serviced and checked at regular intervals.
8.
Mechanical neutral or mild alkaline cleaning and thermal disinfecting
Troubleshooting list
Machine type: single-chamber cleaning/disinfection device without ultrasound Phase
Step
T [°C/°F]
t [min]
Water quality
Chemical
I
Prerinse
<25/77
3
D–W
-
II
Cleaning
55/131
10
FD-W
Neutral:
Malfunction
Detection
Cause
Remedy
Intense/loud running noise
Motor unit not coupled correctly
Motor unit can be pulled out from the handpiece
Couple the motor unit correctly, see Coupling a motor unit
Gearing worn
Handpiece hot
Have product repaired by the manufacturer
Lack of power at handpiece
Gearing worn
Intense/loud running noise
Have product repaired by the manufacturer
Inadequate power at handpiece
Blunt tool
Intense/loud running noise
Replace the tool
Motor unit not running correctly
–
See instructions for use of the motor unit
Coupling defective
Coupling parts broken
Have product repaired by the manufacturer
Defective gearings
Motor unit running, but not powering the handpiece
Have product repaired by the manufacturer
■ Concentrate: – pH neutral – <5 % anionic surfactant
■ 0.5 %* working solution Mildly alkaline:
■ Concentrate: – pH = 9.5 – <5 % anionic surfactant
■ 0.5 % solution III
Intermediate rinse
>10/50
1
FD-W
-
IV
Thermal disinfecting
90/194
5
FD-W
-
V
Drying
-
-
-
According to the program for cleaning and disinfection device
Tool not moving
9.
Drinking water Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at least) *Recommended: BBraun Helimatic Cleaner neutral
Technical Service
D–W: FD–W:
► Check visible surfaces for residues after mechanical cleaning/disinfecting. ► Repeat the cleaning/disinfecting process if necessary.
6.9
Risk of injury and/or malfunction! ► Do not modify the product. WARNING ► For service and repairs, please contact your national B. Braun/Aesculapagency.
Modifications carried out on medical technical equipment may result in loss of guarantee/warranty rights and forfeiture of applicable licenses.
Inspection, maintenance and checks
► Allow the product to cool down to room temperature. ► Inspect the product after each cleaning and disinfecting cycle to be sure it is: clean, functional, and undamaged. ► After every cleaning and disinfection process and prior to sterilization, lubricate the product at the centering
lug 1 and at all lubrication points of the fittings with a drop of STERILIT Power Systems drip lubricator GA059 or GB600 with adapter GB600810. ► Check the product for any damage, abnormal running noise, overheating or excessive vibration. ► Inspect tools for broken, damaged or blunt edges. ► Set aside the product if it is damaged. ► Prior to an extended period of non-use, always store attachments cleaned and dried according to the instructions.
6.10 Packaging ► Follow the instructions for use for the applied packaging and storage systems (e.g. instructions for use TA009721
for Aesculap Eccos storage system). ► Insert the product in its proper position in the Eccos holder, or put it on a tray in such a way that the product is
protected against damage. Ensure that all cutting edges are protected. ► Pack trays appropriately for the sterilization process (e.g. in Aesculap sterile containers). ► Ensure that the packaging will prevent a recontamination of the product.
Service addresses Aesculap Technischer Service Am Aesculap-Platz 78532 Tuttlingen / Germany Phone: +49 (7461) 95 -1601 Fax: +49 (7461) 14 -939 E-Mail: [email protected] Or in the US: Attn. Aesculap Technical Services 615 Lambert Pointe Drive Hazelwood MO, 63042 USA Aesculap Repair Hotline Phone: +1 (800) 214 -3392 Fax: +1 (314) 895 -4420 Other service addresses can be obtained from the address indicated above.
10.
Accessories/Spare parts
6.11 Steam sterilization
Art. no.
Designation
Note The product may only be sterilized when dismantled.
GA059
Sterilit Power Systems drop lubricator
► Check to ensure that the sterilizing agent will come into contact with all external and internal surfaces (e.g. by
GB600
Aesculap STERILIT oil spray
GB600810
STERILIT adapter
GB221
Quick-action adapter for tools with square shaft
GB222
GB222 Chuck adapter Clamping range ∅ 0-4 mm
GB223
GB223 Chuck adapter Clamping range ∅ 0–6.35 mm
GB224
Quick-action adapter for tools with AO fitting
opening any valves and faucets). ► Validated sterilization process – Disassemble the product – Steam sterilization through fractionated vacuum process – Steam sterilizer according to DIN EN 285 and validated according to DIN EN ISO 17665 – Sterilization using fractionated vacuum process at 134 °C/holding time 5 min ► When sterilizing several products at the same time in a steam sterilizer, ensure that the maximum load capacity of the steam sterilizer specified by the manufacturer is not exceeded.
6.12 Sterilization for the US market ■ Aesculap advises against sterilizing the device by flash sterilization or chemical sterilization. ■ Sterilization may be accomplished by a standard prevacuum cycle in a steam autoclave.
GB225
Quick-action adapter for tools with Osteo fitting
GB226
Quick-action adapter for tools with Trinkle fitting
To achieve a sterility assurance level of 10-6, Aesculap recommends the following parameters: Aesculap Orga Tray/Sterile container (perforated bottom) Minimum cycle parameters*
TA005331
Instructions for use GB129
Sterilization method
Temp.
Time
Minimum drying time
GB682R
Eccos holder
Prevacuum
270 °F/275 °F
4 min
20 min
GB459R
Eccos mounting set for holders
*Aesculap has validated the above sterilization cycle and has the data on file. The validation was accomplished in an Aesculap sterile container cleared by FDA for the sterilization and storage of these products. Other sterilization cycles may also be suitable, however individuals or hospitals not using the recommended method are advised to validate any alternative method using appropriate laboratory techniques. Use an FDA cleared accessory to maintain sterility after processing, such as a wrap, pouch, etc.
11.
Art. no.
Designation
Class
6.13 Storage
GB200
Right and left rotation drill handpiece
IIa
Technical data
Classification acc. to Directive 93/42/EEC
► Store sterile products in germ-proof packaging, protected from dust, in a dry, dark, temperature-controlled area.
7.
Maintenance
To ensure reliable operation, the product must be maintained at least once a year. For technical service, please contact your national B. Braun/Aesculap agency, see Technical Service.
Weight
700 g
Max. motor speed
20 000 1/min
Gear ratio
20:1
Clamping system
various shafts
11.1 Ambient conditions Operation
Storage and transport
Temperature
Relative humidity
Atmospheric pressure
12.
Disposal
Note The user institution is obliged to process the product before its disposal, see Validated reprocessing procedure. ► Detailed information concerning the disposal of the product is available through your national B. Braun/Aesculap
agency, see Technical Service.
13.
Distributor in the US/Contact in Canada for product information and complaints
Aesculap Inc. 3773 Corporate Parkway Center Valley, PA, 18034, USA TA-Nr. 005331
01/14
V6
Änd.-Nr. 48673