BBraun
S4 Rigid Polyaxial Fixation Screwdriver FW156R
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S4® Rigid Polyaxial Fixation Screwdriver FW156R Symbols on product and packages Symbol
Explanation Caution, general warning symbol Caution, see documentation supplied with the product
Date of manufacture
Only tested and approved process chemicals (e.g. VAH/DGHM or FDA approval or CE mark) that are, according to the chemical manufacturers' recommendations, compatible with the product's materials may be used for processing the product. All application parameters specified by the chemical's manufacturer, such as temperatures, concentrations and exposure times must be observed under all circumstances. Failure to do so can have the following adverse effects: • Optical changes of materials, e.g. fading or discoloration of titanium or aluminum. For aluminum, the application/process solution only needs to be of pH >8 to cause visible surface changes. • Material damage such as corrosion, cracks, fracturing, premature aging or swelling ¾ Do not use process chemicals that cause stress cracking or brittleness of plastics. ¾ Clean the product immediately after use. Further detailed advice on hygienically safe and material-preserving/value-preserving reprocessing can be found at www.a-k-i.org ¾ Use suitable cleaning/disinfecting agents if the product is to be put away in wet condition. To prevent foam formation and reduced effectiveness of the process chemicals: Prior to mechanical cleaning and disinfecting, thoroughly rinse the product with running water.
Preparation at the place of use ¾ Rinse surfaces that cannot be visually inspected, e.g. on products with hidden gaps or lumens or products with complex geometries, preferably with distilled water, using e.g. a disposable syringe. ¾ Remove visible residues as completely as possible, using a lint-free wet wipe. ¾ Have the product transferred, in dry condition and stored in a closed disposal container, for cleaning and disinfecting within 6 h.
Intended use The S4 Rigid Polyaxial Fixation Screwdriver FW156R is used for the implantation of S4 Pedicle Screws.
Cleaning/disinfection
Safe handling and preparation CAUTION Federal law restricts this device to sale by or on order of a physician! Risk of injury caused by incorrect operation of the product! ¾ Attend relevant product training before using the product. ¾ For information about product training, please contact your national B. Braun/ Aesculap agency. WARNING ¾ Ensure that the product and its accessories are operated and used only by persons with the requisite training, knowledge, or experience. ¾ Read, follow, and keep the instructions for use. ¾ Use the product only in accordance with its intended purpose, see Intended use. ¾ Remove the transport packaging and clean the new product thoroughly, either by hand or mechanically, prior to initial sterilization. ¾ Store the new or unused product in a dry, clean, and protected place. ¾ Prior to each use, visually inspect the product for: loose, bent, broken, cracked, worn, or fractured parts. ¾ Do not use the product if it is damaged or defective. Immediately set aside the product if it is damaged. ¾ Immediately replace damaged components immediately with original spare parts.
Safe operation
WARNING
CAUTION
Damage to the product due to inappropriate cleaning/disinfecting agents and/or excessive temperatures! ¾ Use cleaning and disinfecting agents according to the manufacturer’s instructions, that – are approved for plastics and high grade steel. ¾ Observe specifications regarding concentration, temperature and exposure time.
¾ Carry out ultrasound cleaning: – as an effective mechanical supplement to manual cleaning/disinfection. – as a pre-cleaning procedure for products with encrusted residues, prior to mechanical cleaning/disinfection. – as an integrated mechanical supplement to mechanical cleaning/disinfection. – as an additional process to remove residues left on products after mechanical cleaning/disinfecting
Manual Cleaning/Disinfecting ¾ Clean products featuring movable links with the links open or being moved. ¾ Prior to manual disinfecting, allow water to drip off for a sufficient length of time to prevent dilution of the disinfecting solution. ¾ Inspect visible surfaces for residues after manual cleaning/disinfecting. ¾ Repeat the cleaning process if necessary.
Manual ultrasonic cleaning and immersion disinfection Risk of injury and/or product malfunction! ¾ Always carry out a function check prior to using the product. ¾ Do not bend the screwdriver or exercise levering forces. ¾ Do not overtighten or tighten by mechanical means the threaded shaft of the screwdriver. Risk of implant damage due to use of inappropiate screwdriver! ¾ Only use the screwdriver with Polyaxial S4 Pedicle Screws.
Stage
Step
T [°C/°F]
t [min]
Conc. [%]
Water quality
Chemical
I
Ultrasonic cleaning
RT (cold)
>15
2
D–W
BBraun Stabimed; aldehyde-, phenol-free and QAV-free
II
Intermediate rinse
RT (cold)
1
-
D–W
-
III
Disinfecting
RT (cold)
15
2
D–W
BBraun Stabimed; aldehyde-, phenol-free and QAV-free
IV
Final rinse
RT (cold)
1
-
FD–W
-
V
Drying
RT
-
-
-
-
CAUTION ¾ Do not use the screwdriver with torque wrenches or for interface with set screws. ¾ Do not use the tip of the screwdriver as a lever since it is fragile. ¾ Remove any part of this instrument that became disassociated from the main instrument from the patient as it is not implantable.
Validated reprocessing procedure Note Adhere to national law and regulations, international standards and guidelines, and local, clinical hygiene instructions for sterile processing. Note For patients with Creutzfeldt-Jakob disease (CJD), suspected CJD or possible variants of CJD, observe the relevant national regulations concerning the reprocessing of the products. Note Mechanical reprocessing should be preferred over manual cleaning because of the better and more reliable cleaning results of mechanical processing. Note Please note that successful processing of this medical product can be ensured only through a validated processing procedure. Responsibility for the validation lies with the user/processor. Note Up-to-date information on reprocessing can be found on the Aesculap Extranet at www.aesculap-extra.net
General information To avoid unnecessary, excessive contamination of the entire instrument tray, care must be taken at the stage of application that contaminated instruments are collected separately and not put back into the instrument tray. Encrusted or fixated surgical residues can make cleaning more difficult or ineffective, and can cause corrosion of stainless steel products. Therefore the time interval between application and processing should not exceed 6 h; also, neither fixating pre-cleaning temperatures >45 °C nor fixating disinfecting agents (active ingredient: aldehyde, alcohol) should be used. Excessive doses of neutralizers or basic detergents can cause chemical degradation and/or fading and obliteration of laser inscriptions, in terms of visual reading and machine-readability, on stainless steel surfaces. Residues containing chlorine or chlorides, e.g. surgical residues or residues from medicines, saline solutions and service water used for cleaning, disinfecting and sterilizing will cause corrosion damage (pitting, stress corrosion) and result in the destruction of stainless steel products. To remove such residues, the products must be adequately rinsed with fully desalinated water, followed by thorough drying.
D–W: FD–W: least) RT:
Drinking water Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at Room temperature
Stage I ¾ Clean the product in an ultrasound cleaning bath (frequency 35 kHz) for at least 15 minutes. Make certain all accessible surfaces are moistened and acoustic shadows are avoided. ¾ Clean the product with a suitable cleaning brush, until all visible residues have been removed from the surface. ¾ Brush through all surfaces not accessible to visual inspection, e.g. in products with hidden gaps, lumens or complex geometries, for at least 1 min or until no more residues can be removed, using a suitable cleaning brush (e.g. TA011944, TE654202, GK469200). ¾ Mobilize non-rigid components such as set screws, links, etc. during cleaning. ¾ After cleaning, thoroughly rinse through these components (at least five times) with the cleaning solution, using a disposable syringe (20 ml). ¾ Do not use metal cleaning brushes or other abrasives that would damage the product surfaces and could cause corrosion. Stage II ¾ Rinse (through) the entire product (all accessible surfaces) under running water. ¾ Mobilize non-rigid components, such as set screws, joints, etc. during rinsing. ¾ Allow residual water to drip off sufficiently. Stage III ¾ Fully immerse the product in the disinfecting solution. ¾ Mobilize non-rigid components, such as set screws, joints, etc. during disinfecting. ¾ Rinse lumens at least 5 times, using a disposable syringe (20 ml) and an appropriate rinsing adapter. Make certain all accessible surfaces are moistened by the solution. Stage IV ¾ Rinse (through) the entire product (all accessible surfaces). ¾ Mobilize non-rigid components, such as set screws, joints, etc. during final rinse. ¾ Rinse lumens at least 5 times, using a disposable syringe (20 ml) and an appropriate rinsing adapter. ¾ Allow residual water to drip off sufficiently. Stage V ¾ Dry the product completely with lint-free tissue or medical-quality compressed air.
Mechanical cleaning/disinfection with manual pre-cleaning
Sterilization
Note The disinfector must be of tested and approved effectiveness (e.g. DGHM or FDA approval or CE mark according to DIN EN ISO 15883). Note For thermal disinfection, always use fully desalinated water (demineralized, low microbial contamination: drinking water quality at least) and ensure that Ao is >3 000 for the process. Note The disinfector used for processing must be serviced and checked at regular intervals.
Manual pre-cleaning with ultrasound and brush Phase
Step
T [°C/°F]
t [min]
Conc. [%]
Water quality
Chemical
I
Ultrasonic cleaning
RT (cold)
>15
2
D–W
BBraun Stabimed; aldehyde-, phenol-free and QAV-free
II
Rinsing
RT (cold)
1
-
D–W
-
D–W: RT:
Drinking water Room temperature
Phase I ¾ Clean the product in an ultrasonic cleaning bath (frequency 35 kHz) for at least 15 minutes. Ensure that all accessible surfaces are immersed and acoustic shadows are avoided. ¾ Clean the product with a suitable cleaning brush until all discernable residues have been removed. ¾ Brush through all surfaces not accessible to visual inspection, e.g. in products with hidden gaps, lumens or complex geometries, for at least 1 minute or until no more residues can be removed, using a suitable cleaning brush (e.g. TA011944, TE654202, GK469200). ¾ Mobilize non-rigid components, such as set screws, hinges etc., during cleaning. ¾ After cleaning, thoroughly rinse through these components (at least five times) with the cleaning solution, using a disposable syringe (20 ml). ¾ Do not use metal cleaning brushes or other abrasives that would damage the product surfaces and could cause corrosion. Phase II ¾ Rinse/flush the instrument thoroughly (all accessible surfaces) under running water. ¾ Mobilize non-rigid components, such as set screws, joints etc., during rinsing.
¾ Ensure that the sterilizing agent will be in contact with all external and internal surfaces (e.g. by opening any valves and faucets). ¾ Validated sterilization process – Steam sterilization through fractionated vacuum process – Steam sterilizer compliant with DIN EN 285 and validated according to DIN EN ISO 17665 – Sterilization through fractionated vacuum process at 134 °C/holding time 5 min ¾ When sterilizing several products at the same time in one steam sterilizer: Make certain that the maximum load capacity of the steam sterilizer, as specified by the manufacturer, is not exceeded.
Sterilization for the US market • Aesculap advises against sterilizing the device by flash sterilization or chemical sterilization. • Sterilization may be accomplished by a standard prevacuum cycle in a steam autoclave. To achieve a sterility assurance level of 10-6, Aesculap recommends the following parameters: Aesculap Orga Tray/SterilContainer (perforated bottom) Minimum cycle parameters* Sterilization method
Temp.
Time
Minimum drying time
Pre-vacuum
270 °F-275 °F
4 min
20 min
*Aesculap has validated the above sterilization cycle and has the data on file. The validation was accomplished in an Aesculap sterile container cleared by FDA for the sterilization and storage of these instruments. Other sterilization cycles may also be suitable, however individuals or hospitals not using the recommended method are advised to validate any alternative method using appropriate laboratory techniques. Use an FDA cleared accessory to maintain sterility after processing, such as a wrap, pouch,etc. WARNING for the US market If this device is/was used in a patient with, or suspected of having Creutzfeldt-Jakob Disease (CJD), the device cannot be reused and must be destroyed due to the inability to reprocess or sterilize to eliminate the risk of crosscontamination.
Storage ¾ Store sterile products in germ-proof packaging, protected from dust, in a dry, dark, temperature-controlled room.
Technical Service Risk of injury and/or malfunction! ¾ Do not modify the product.
Mechanical alkaline cleaning and thermal disinfection Machine type: Single-chamber cleaning/disinfection device without ultrasound ¾ Place the product on a tray suitable for cleaning (avoid rinsing blind spots). ¾ Connect components with lumens and channels directly to the special rinsing attachment of the injector carriage. ¾ Keep working ends open during cleaning. ¾ Position the product, with all links and joints open, on the tray. Phase
Step
T [°C/°F]
t [min]
Water quality
Chemical/Note
I
Prerinse
<25/77
3
D–W
-
II
Cleaning
55/131
10
FD-W
BBRAUN HELIMATIC CLEANER alkaline with tensides; application solution 0.5 %
III
Intermediate rinse
>10/50
1
FD-W
-
IV
Thermal disinfection
90/194
5
FD-W
-
V
Drying
-
-
-
According to disinfector program
D–W: FD–W: least)
Drinking water Fully desalinated water (demineralized, low microbiological contamination: drinking water quality at
Inspection, maintenance, and checks
CAUTION
Damage (metal seizure/friction corrosion) to the product caused by insufficient lubrication! ¾ Prior to function checks, lubricate moving parts (e.g. joints, pusher components and threaded rods) with maintenance oil suitable for the respective sterilization process (e.g. for steam sterilization: Aesculap STERILIT® I oil spray JG600 or STERILIT® I drip lubricator JG598).
WARNING ¾ For service, maintenance and repairs, please contact your national B. Braun/Aesculap agency. Modifications carried out on medical technical equipment may result in loss of guarantee/warranty rights and forfeiture of applicable licenses. Service addresses Aesculap Technischer Service Am Aesculap-Platz 78532 Tuttlingen / Germany Phone: +49 7461 95-1602 Fax: +49 7461 16-5621 E-Mail: [email protected] Or in the US: Aesculap Implant Systems, LLC Attn. Aesculap Technical Services 615 Lambert Pointe Drive Hazelwood, MO 63042 Aesculap Repair Hotline Phone: +1 800 214-3392 Fax: +1 314 895-4420 Other service addresses can be obtained from the address indicated above.
Disposal ¾ Always adhere to national regulations when disposing of or recycling the product, its components and its packaging!
Distributor in the US/Contact in Canada for product information and complaints Aesculap Implant Systems, LLC 3773 Corporate Parkway Center Valley, PA 18034 USA TA-Nr.: 013607
¾ Allow the product to cool down to room temperature. ¾ After each complete cleaning, disinfecting and drying cycle, check that the instrument is dry, clean, operational, and free of damage (e.g. broken insulation or corroded, loose, bent, broken, cracked, worn, or fractured components). ¾ Dry the product if it is wet or damp. ¾ Repeat cleaning and disinfection of products that still show impurities or contamination. ¾ Check the product for proper functioning. ¾ Immediately put aside damaged or inoperative products and have them sent to Aesculap Technical Service, see Technical Service. ¾ Check for compatibility with associated products.
Packaging ¾ Sort the product into its appropriate storage device or put it on a suitable tray. Make certain that any existing sharp edges are protected. ¾ Pack trays appropriately for the sterilization process (e.g. in Aesculap SterilContainer). ¾ Ensure that the packaging provides sufficient protection against recontamination of the product during storage (DIN EN ISO 11607).
2017-12
Änd.-Nr.: 57993