OPERON B810 Operating and Installation Manual Rev 1 March 2003

Page 1

OPERON B 810

Surgical Table

™

INSTALLATION AND

OPERATOR MANUAL

BERCHTOLD CORPORATION

1950 HANAHAN ROAD

CHARLESTON, SC 29406

PHONE (800)-243-5135

(843) 569-6100

Page 2

OPERON B 810 SURGICAL TABLE

DESCRIPTION OF SYMBOLS

INSTALLATION AND OPERATOR MANUAL 60-001-0220

Rev. 1 ECO 20427(3/2003) New Manual Release

Related Publications:

Berchtold B 810 Uncrating Instructions 60-000-0002

Berchtold B 810 Service and Parts Manual 60-000-0001

DESCRIPTION OF SYMBOLS & NOTES IN MANUAL

The following symbols with related notes appear in this manual.

“WARNING” NOTES ALERT THE USER TO THE POSSIBILITY OF PERSONAL

INJURY.

“Caution” notes alert the user to the possibility of damage to the equipment, or to

the possibility of effects on the patients or users that may not result in serious

injury, but about which the user should be aware.

NOTES” ALERT THE USER TO PERTINENT FACTS AND CONDITIONS.

This manual contains proprietary information of Berchtold Corp. It shall not be reproduced in

whole or in part without the written permission of Berchtold Corp.

ETL/CETL LISTED TO IEC 601-1. MEDICAL ELECTRICAL EQUIPMENT

OPERON™ IS A REGISTERED TRADEMARK OF BERCHTOLD CORPORATION.

60-001-0220

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OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

INTERCHANGEABLE HEADREST

2-1

POWER SUPPLY

2-1

FUSES

2-2

FLOOR LOCK SYSTEM

2-2

PRIMARY HAND PENDANT

2-3

Primary Hand Pendant Indicators

2-4

Primary Hand Pendant Functions

2-5

FOOTSWITCH (Optional)

2-6

MANUAL FOOT PUMP

2-6

AUXILIARY HAND PENDANT

2-8

AUXILIARY HAND PENDANT DRAWER

2-8

TECHNICAL DATA

2-9

OPERATING INSTRUCTIONS

3-1

PINCH POINTS

3-1

LOAD CAPACITY

3-2

PATIENT ORIENTATION

3-2

PATIENT POSITIONING

3-3

TABLE MOVEMENT WITH PATIENT

3-4

OPERATION

3-4

FUNCTION PRIORITY

3-6

TABLE MOVEMENT LIMITS

3-6

Software-Controlled Limits

3-6

User-Controlled Limits

3-7

HEADREST

3-8

REMOVABLE LEG SECTION

3-8

FOOTSWITCH (Optional)

3-9

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OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

BACKUP INSTRUCTIONS

OPERATOR TROUBLESHOOTING GUIDE

OPERATOR MAINTENANCE

4-1

4-2

5-1

PERIODIC MAINTENANCE

5-1

CLEANING AND DISINFECTION

5-2

STAINLESS STEEL SURFACES

5-2

Cleaning Methods

5-2

Cleaning Agents

5-2

Removing Stains

5-2

Applying Disinfectants

5-2

PAINTED SURFACES

5-2

CONDUCTIVE ITEMS

5-3

HAND PENDANTS

5-3

PARTS AND ACCESSORIES

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5-3

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OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

FIGURES

FIGURE S-1. MAXIMUM WEIGHT LOCATION

S-2

FIGURE 1-1. SHIPPING CONTAINER

1-2

FIGURE 1-2. REMOVING SHIPPING CLAMPS

1-3

FIGURE 1-3. PAD SET

1-4

FIGURE 1-4. LOCKING LEVERS

1-4

FIGURE 1-5. HEADREST

1-4

FIGURE 2-1. B 810 SURGICAL TABLE

2-1

FIGURE 2-2. BASE COMPONENTS

2-2

FIGURE 2-3. PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX

2-3

FIGURE 2-4. PRIMARY HAND PENDANT INDICATORS

2-4

FIGURE 2-5. PRIMARY HAND PENDANT FUNCTIONS

2-5

FIGURE 2-6. FOOT SWITCH

2-6

FIGURE 2-7. MANUAL FOOT PUMP

2-6

FIGURE 2-8 REMOVING THE FOOT PUMP PEDAL

2-6

FIGURE 2-9 LOCKING THE FOOT PUMP PEDAL FOR USE

2-6

FIGURE 2-10. LOCATION OF AUXILIARY HAND PENDANT AND DRAWER

2-8

FIGURE 3-1. PINCH POINTS

3-1

FIGURE 3-2. NORMAL TABLE ORTIENTATION

3-2

FIGURE 3-3. REVERSE TABLE ORIENTATION

3-3

FIGURE 3-4. NORMAL PERINEAL POSITION

3-3

FIGURE 3-5. REVERSE PERINEAL POSITION

3-3

FIGURE 3-6 HEADREST

3-8

FIGURE 3-7 ALIGNING THE LEG SECTION FOR INSTALLATION

3-8

FIGURE 3-8. LEG SECTION

3-8

FIGURE 3-9 ASSEMBLED LEG SECTION

3-9

FIGURE 3-9. FOOTSWITCH

3-9

FIGURE 4-1.BACKUP SYSTEMS

4-1

FIGURE 4-2 AUXILIARY HAND PENDANT

4-1

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OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

TABLES

TABLE 2-1. TECHNICAL DATA

2-9

TABLE 3-1. FUNCTION CONFLICTS

3-6

TABLE 3-2. SOFTWARE-CONTROLLED LIMITS

3-6

TABLE 3-3. USER-CONTROLLED LIMITS

3-7

TABLE 4-1 OPERATOR TROUBLESHOOTING GUIDE

4-2

TABLE 5-1. RECOMMENDED MAINTENANCE SCHEDULE

5-1

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OPERON B 810 SURGICAL TABLE

SPECIAL SAFETY INSTRUCTIONS

- IMPORTANT THE SAFETY INSTRUCTIONS THAT FOLLOW APPEAR WITHIN THE MANUAL.

READ THEM CAREFULLY BEFORE OPERATING THE UNIT AND FOLLOW INSTRUCTIONS.

USE CONDITIONS

WARNING — POSSIBLE

EXPLOSION HAZARD: Do not

operate the table in the presence

of flammable anesthetics. The

Berchtold B 810 table is designed

for use in non-hazardous

anesthetizing locations.

POWER SUPPLY

WARNING — ELECTRICAL

HAZARD: Repeated breaker tripping

or fuse replacement may indicate a

ground fault or overload condition.

The table will not operate reliably

under such a condition and may be

electrically unsafe. Do not use the

table until this condition is corrected.

PINCH POINTS

WARNING — Cutting or crushing

injury may occur if any part of a

patient or staff member is caught in

a pinch point when the table is

articulated.

WARNING — Damage to the table

or object may occur if any foreign

object, accessory, clamp, etc., is in a

table pinch point when a table

function movement is initiated.

Pinch points include, but are not limited to:

• Kidney elevator to seat channels

• Kidney elevator to seat top

• Kidney elevator to back section

• Back section to side shields

• Leg section to side shields

• Leg section to column shield

• Leg section to base cover

• Leg section to seat section

• Back section link to seat channel

• Column shields to base cover

• Side shields to column shields (in tilt)

• Floor feet to base

• Floor feet to floor

• Base to floor

• Headrest to back section

60-001-0220

This list is not all-inclusive because pinch

points can be created by the attachment of

accessories. Always check that the patient

and staff are clear of pinch points before and

while the table is in motion. Refer to

FIGURE 3-1 for details.

CONTROL PENDANTS

NOTE — The primary hand

pendant can be configured for

normal or reverse patient

orientation by pressing the

NORMAL or REVERSE buttons on

the pendant. This reverses all

functions except floor locking, table

up/down, and Kidney up/.down.

CAUTION — The auxiliary hand

pendant is configured for normal

orientation and does not have the

following functions: FLEX,

REFLEX, AND RETURN TO

LEVEL. This pendant is intended to

be used along with the manual foot

pump for completing procedures,

followed by charging the batteries or

servicing the table.

LOAD CAPACITY

This table has a patient lifting and

articulation capacity of 600 Ibs. (273 kg).

Positioning and constraints is discussed in

section S-2. Do not exceed this maximum

load in service. See FIGURE S – 1.

WARNING — Overloading may

result in tipping of the table or

failure of the table sections to move.

Do not exceed the maximum load in

service.

NOTE — The use of some

accessories will put additional

restrictions on patient weight.

Accessories provided by Berchtold

Corp., when used as intended, are

designed to perform safely with the

patient loads for which this table

was designed.

Rev 1

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OPERON B 810 SURGICAL TABLE

SPECIAL SAFETY INSTRUCTIONS

seat section. The patient’s legs may

be placed on a leg extension

attached to the end of the leg

section. Reversed Patient

Orientation - The Patient's pelvis

should not be extended beyond the

back section. The patient’s legs may

be placed on a leg extension

attached to the end of the back

section. Full articulation and full

slide in either direction can be safely

achieved with a 600lb(273kg)

patient if these steps are followed.

A Berchtold Corporation accessory

that puts additional restrictions on

patient weight, when used as

intended, will be clearly labeled to

indicate the maximum allowed

loads.

ACCESSORIES DESIGNED BY OTHERS

Berchtold Corporation assumes no liability

for table performance when used with

accessories designed by others for use on

Berchtold equipment, or damage resulting to

Berchtold equipment resulting from the use

of accessories designed by others.

OPERATION

WARNING — The table should

always be locked to the floor

whenever a patient is on the table or

being transferred to or from the

table. This is accomplished by

extending the table’s feet by

activating the FLOOR LOCK

function. This table is not intended

for patient transport.

PATIENT POSITIONING

WARNING — POSSIBILITY OF

TIPPING: Table stability may be

compromised if patients are

positioned beyond the following

limits: Normal Patient Orientation The patient's pelvis should not be

extended beyond the end of the

In Normal Orientation, The

patient’s pelvis must not extend

beyond the end of the SEAT

Section for full slide capability

Seat

Section

Detachable

Leg Section

Footswitch

Receptacle

Kidney

Elevator

In Reverse Orientation, the

patient’s pelvis must not extend

beyond the end of the BACK

Section for full slide capability.

Back

Section

Headrest

Primary Hand Pendant

Primary

Hand

Pendant

Manual Foot

Pump Pedal

Floor Feet

Located on this end of

Base Power Entry Module,

Fuses, and Auxiliary

Pendant Drawer

FIGURE S – 1. MAXIMUM WEIGHT LOCATION

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Page 10

OPERON B 810 SURGICAL TABLE

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

ENVIRONMENTAL REQUIREMENTS

WARNING— The batteries are

sealed to prevent spilling of the acid

electrolyte. If punctured and contact

is made with the acid, flush with

cold water for 15 minutes.

These instructions provide the information

necessary to unpack and install the

Berchtold B 810 Surgical Table.

ELECTRICAL POWER REQUIREMENTS

WARNING— Although the batteries

are sealed to prevent spilling, they

are vented to allow for normal

outgassing. Because of this, the

table should not be used in a room

that has no ventilation system.

WARNING — Do not operate this

table in the presence of flammable

anesthetics. This surgical table is

designed for use in non-hazardous

anesthetizing locations.

NOTE — This table has been

designed to be connected to circuits

installed in accordance with NFPA

70 — National Electrical Code. The

user should also be familiar with

NFPA 99 — Health Care Facilities.

Consult these references if you

have

any

doubt

about

the

compliance

of

the

user’s

maintenance program or electrical

system with code requirements.

CAUTION — The batteries contain

LEAD, and if replaced, need to be

recycled in accordance with local

environmental regulations.

CAUTION — Do not expose the

table to steam or heat sources, or

place the table where it may be

exposed

to

unusually

high

temperatures.

CAUTION — Allow the table to

reach room temperature prior to

operation if the table was exposed

to excessively hot or cold

conditions during transport or

storage.

NOTE — This table is classified as

Class 1, Type B equipment in its

type and degree of protection

against electrical shock.

The BERCHTOLD B 810 table is completely

battery-operated and only requires AC

power for battery charging, although it may

also be operated directly from AC power.

The power supply must be a 120V (+-10%)

AC, 50/60 Hz, 6 Amp.

The table is provided with a 14-ft. (4.27 m),

16 AWG, three-conductor power cord

terminated with a hospital grade, threeprong plug. Attachment of a plug of alternate

design, if required, is the responsibility of the

customer.

The BERCHTOLD B 810 contains two (2)

12V 28amp-hour Sealed Lead Acid (SLA)

batteries. The batteries are connected in

series to provide 24V for the table’s

electrical system. The batteries are fused to

prevent high discharge due to a power short.

The charging system is designed to allow

the table to be connected to AC indefinitely

without overcharging or damaging the

batteries. Other than periodic charging, the

batteries do not require maintenance.

60-001-0220

See “TECHNICAL DATA” in Section 2 for

the appropriate environmental conditions for

the Berchtold B 810 table.

Store the table in a cool, dry place. Do not

subject the table to environmental conditions

in excess of those specified in table 2.

TOOLS REQUIRED

The following tools are required:

•

•

•

•

•

•

•

Level

Angle indicator

Tape measure

11 & 14mm socket wrench

Diagonal cutters

Flathead screwdriver

Pliers

Rev 1

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OPERON B 810 SURGICAL TABLE

INSTALLATION INSTRUCTIONS

UNPACKING

WARNING — POSSIBILITY OF

INJURY:

This

table

weighs

approximately 715 pounds (325 kg).

At least two persons are required to

remove the table from its shipping

container.

WARNING — POSSIBILITY OF

INJURY: Do not attempt to lift the

table by its top sections. Failure to

follow uncrating instructions in the

order given will result in difficulty in

removing the table from the skid and

possible personal injury.

NOTE — Warranty shall be void if

customer fails to call Berchtold

Corporation Sales Representative

before unpacking.

1. Cut the strapping around the shipping

box and remove the top cover.

2. Remove the ramp from the box.

3. Remove the staples around the bottom

perimeter of the shipping box with the

screwdriver and the pliers. Remove the

cardboard cartons from the wooden

skid; there is an inner carton and an

outer carton. See figure 1.

Carton

Top Cover

4. Cut and remove all strapping and top

bracing frames. Be careful not to mar

finish. Remove the plastic bag covering

the table.

5. Check contents of smaller carton:

A.

B.

C.

D.

Primary Hand Pendant

Headrest

Power Cord

Installation and Operator Manual

6. Remove primary hand pendant from the

smaller carton. Plug pendant into

receptacle on the right side of the

remote control box located on the left

side of the table’s column, aligning the

red dots on the connectors. See figure

3.

7. Place the On/Off switch located on the

base in the ON position. It is not

necessary to plug in the power cord.

8. Press the ON button on the primary

hand pendant. The pendant will turn on

and illuminate.

NOTE — If battery indicator on the

primary hand pendant is green or

yellow, it is not necessary to use the

manual foot pump or plug the table

into AC. If battery indicator is red,

the table can be plugged into AC; or

when using the auxiliary hand

pendant, follow the manual foot

pump procedure outlined in the

Installation and Operators Manual.

NOTE — The primary hand pendant

will automatically turn off after 90

seconds if a table function is not

selected and the table is not

plugged into AC. To reactivate the

pendant, press either the pendants

ON button or a function button to

move the selected function.

Staples

9. Press the LOCK Button on the primary

hand pendant to extend the locking

cylinders. The LOCK LED on the

primary hand pendant will illuminate.

FIGURE 1-1 SHIPPING CONTAINER

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OPERON B 810 SURGICAL TABLE

INSTALLATION INSTRUCTIONS

10. Remove the four sets of lag screws,

washers, and wooden clamps that retain

the floor feet. See figure 2.

11. Align ramp on either side of skid and

insert 1/2” hex head bolts. Bolts are

taped to the outside of the instruction

manual package, inside the cardboard

shipping carton.

12. Press the UNLOCK button on the

pendant. This will raise the feet and

allow the casters to rest on the skid.

CAUTION — Do not attempt to

lift the table by its seat section

or siderails. Do not allow the

table to drop off the ramp, as

this can damage the casters.

WARNING — POSSIBILITY OF

TIPPING: The table will roll

freely. At least two people are

required to roll the table down

the ramp.

13. Slowly move the table down the ramp.

FIGURE 1-2. SHIPPING CLAMPS AND RAMP

Ramp

60-001-0220

Bolt to secure ramp to

skid. Bracket is shipped

secured to ramp. Two (2)

brackets per ramp.

Shipping clamps, Four

(4) total, one (1) per

corner. Each clamp

secured to skid with two

(2) 11mm or 14mm

Bolts.

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OPERON B 810 SURGICAL TABLE

INSTALLATION INSTRUCTIONS

INSTALLATION

To Install the Headrest:

Installing Pads

1. Slide the headrest into its location as far

as possible, until you hear the locks

engage.

The tabletop is fitted with a matching set of

conductive radiolucent pads.

2. Pull the headrest towards you to ensure

that it is locked into place.

FIGURE 1-5. HEADREST

FIGURE 1-3. PAD SET

To install the pads, align them with the edge

of the tabletop and press down. Velcro tape

will hold the pads in place.

To remove the pads, peel them from the

tabletop by pulling up at one corner.

If pad replacement is necessary, replace

with Berchtold replacement pads. Cleaning

instructions are outlined in Section 5,

Operator Maintenance.

To Remove the Headrest:

1. Depress the two locking levers on the

underside of the table, simultaneously

pulling the headrest away from the

table.

2. Grasp the headrest on each side and

remove.

Installing the Headrest

The headrest can be installed at either end

of the table. Attach headrest to back/seat

section for standard table set-up.

FIGURE 1-4. LOCKING LEVERS

Locking levers are located on the underside

at the end of the back and leg sections, and

are used to secure the headrest. The levers

have two positions, locked and unlocked.

60-001-0220

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OPERON B 810 SURGICAL TABLE

INSTALLATION INSTRUCTIONS

CHECKS AND ADJUSTMENT

WARNING — The installation

checkout is necessary to ensure that

handling during shipment did not

damage the table.

NOTE — If the table was stored

where the ambient temperatures

were significantly hotter or colder in

storage than 50° to 100° Fahrenheit

(10° to 38° Celsius), the table’s

hydraulic fluid may have expanded

or contracted enough to affect the

positions of table sections. This

situation will correct itself as the

table warms or cools to room

temperature

After carefully uncrating the table, perform

the following checks:

1. Be sure that all accessories and

attachments have been removed from

packing material.

2. Examine table to be sure that all straps,

shims, and other packaging materials

have been removed.

3. Verify that the AC line voltage (mains) is

within the range of 108-132VAC.

•

•

•

•

•

Kidney elevator raises 3'' (76 mm)

above table surface and retracts

properly.

Trendelenburg and reverse

Trendelenburg allows movement to

30° above and below horizontal.

Flex position enables formation of

an inverted “V” of 225°.

Reflex position enables formation of

a 80° “V”.

Auxiliary control pendant and

manual foot pump operate correctly.

5. Inspect exterior surfaces for presence of

hydraulic fluid, especially under the

base and side panels. If a leak is

evident, contact the manufacturer.

6. It is recommended the batteries are

fully charged overnight before

introducing table into service. The

charging system is activated when the

table is plugged into mains AC power

(hospital receptacle) and the green

charging indicator lamp next to the plug

is illuminated.

AC FUSES (Mains AC)

The table has been supplied with two 6-amp

5x20mm time delay fuses in the power cord

receptacle.

4. Operate the table to confirm the

articulation range of all functions. Follow

the checklist below:

•

•

•

•

•

•

Table locking system engages and

disengages

properly

and

immobilizes table properly.

Tabletop travels from a minimum

height of 28'' (711 mm) to a

maximum of 48” (1219 mm) (without

pads).

Slide forward and reverse moves

tabletop through 12'' (305 mm) of

travel.

Tabletop tilts right and left 20°.

Leg section adjusts from 2° above

horizontal to a minimum of 105°

below horizontal.

Back section adjusts from 80° above

horizontal to 45° below horizontal.

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OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

GENERAL INFORMATION

GENERAL DESCRIPTION

The Berchtold table is a remote controlled,

full-function surgical table offering a high

level of patient positioning and imaging

flexibility to the surgical team. The table can

be powered by AC power through the power

cord (input range of 115V ±10%), or by

battery power which requires no power cord,

except when charging the batteries.

Hydraulic cylinders are used to articulate the

table's sections. Hydraulic pressure is

provided by a motor driven pump during

normal use, and by a manual foot pump in

manual back-up mode. A hand-held control

pendant is used to control table positions.

The tabletop is divided into the following

sections: Headrest, Back Section, Kidney

Elevator, Seat Section, and Leg Section. A

leg extension can be added to extend the

tabletop surface.

RADIOLUCENT TABLE TOP AND PADS

The tabletop surface is made from

electrically conductive radiolucent panels.

The table is fitted with a matching set of

conductive radiolucent pads. Velcro tape

holds the pads in place.

CAUTION — Protect the top and

bottom surfaces from nicks and

scratches. Scratches more than

0.005 inches (127 microns) deep

may appear on x-rays. Damaged or

scratched

panels

should

be

replaced if x-ray quality is affected.

Each table section has a cassette channel

that can accommodate x-ray cassettes up to

14'' x 17'' (356 x 432 mm).

INTERCHANGEABLE HEADREST

The tabletop has perineal cutouts in both the

seat and back sections. The back/seat pad

can be reversed to expose the desired

cutout. The headrest can be interchanged to

allow for normal and reversed patient

orientation. See FIGURE 2 – 1.

POWER SUPPLY

WARNING — Repeated breaker

tripping or fuse replacement may

indicate a ground fault or overload

condition. The table will not operate

reliably under these conditions, and

may be electrically unsafe. Do not

use the table until these conditions

are corrected.

Primary Hand Pendant

Receptacle

Primary

Hand

Pendant

FIGURE 2-1. BERCHTOLD B 810 SURGICAL TABLE

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OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

Auxiliary Hand

Pendant Drawer

Power Entry

Cover

5x20mm

6A

Fuse Drawer, Time delay

AC Mains Fuses (2)

Manual Foot

Pump Pedal

Charging Indicator

Grounding Post

4 ATO

Fuses

(2) 20A

(2) 2A

Fuse Cover

DC Battery, Pump

And Solenoid Fuses (4)

Floor Feet

Power Cord

Receptacle

Caster

ON/OFF Switch

FIGURE 2-2. BASE COMPONENTS

NOTE — Recharge the batteries as

indicated by the battery indicator on

the control pendant. For longevity, it

is good practice to charge the

batteries at least once a week

When the table is plugged into a 120VAC

receptacle, it is powered by AC (mains).

When the power cord is not plugged in, the

batteries provide power to the table. In either

case, the ON/OFF switch on the base must

be ON to articulate any table sections. When

the ON/OFF switch on the base is OFF, the

table's electronics and pump motor are

isolated from the power supply and the

batteries, regardless of the pendant used.

When the charge indicator lamp near the

power cord receptacle is illuminated, AC

power is sensed by the table and the battery

charging system is activated. If AC is

present, the battery charging system is

activated whether the ON/OFF switch on the

base is ON or OFF. The table can remain

plugged into AC indefinitely without

damaging the batteries.

The battery indicator on the primary hand

pendant displays Battery charge status. This

display has three sections: green (full

charge), yellow (low charge) and red

60-001-0220

(recharge). Only one color will be

activated at a time.

NOTE — In the unlikely event of a

control failure, the table movements

can be stopped by switching the

breaker on the base to the off (down)

position.

FUSES

There are two sets of fuses that are

accessible without removing the base

covers. The first set contains two fuses that

are located within the receptacle for the

power cord. These fuses protect against

current surges in the AC (mains) line. The

second set contains four fuses that are

located behind the hinged door next to the

ON/OFF switch. These fuses protect against

surges in the DC circuitry. See FIGURE 2 –

2.

FLOOR LOCK SYSTEM

Four self-stabilizing floor feet compensate

up to 1/4'' (6 mm) for unlevel floors. The

floor feet can be lowered (locked) or raised

(unlocked) using the control pendant. When

the floor feet are raised, the table rests on

four non-conductive casters.

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Page 17

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

PRIMARY HAND PENDANT

A primary hand pendant controls all table

functions. The floor feet must be locked by

activating the FLOOR LOCK function to

operate the other pendant functions. This

ensures that the table base will not move

while the tabletop is articulating.

dot on the connector aligns with a red dot on

the socket in the Primary Hand Pendant

Connector Box. See FIGURE 2 – 3 for the

location.

NOTE — The On/Off function on

the control pendant may be used to

stop the table while in motion.

The primary hand pendant plugs into the

right side of the remote control connector

box, which is located on the left side of the

table. Insert the pendant such that the red

Primary Hand Pendant

FIGURE 2-3. PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX

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OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

Primary Hand Pendant Indicators

1. DWR (orange) — Auxiliary hand

pendant drawer is open. THE

PRIMARY HAND PENDANT WILL

STILL BE ENABLED IF THE

AUXILIARY HAND PENDANT

DRAWER IS OPEN.

2. SERV (red) — Table malfunction. It is

likely that most of the functions still work

properly and can still be controlled from

the primary hand pendant. If the control

pendant is not working, however, use

the auxiliary hand pendant and the

manual foot pump to articulate the table

until the malfunction can be repaired.

NOTE — If the SERV

indicator lights, call your

local Berchtold Corporation.

Service Representative.

3. REV (orange) — Indicates reverse

orientation of controls.

4. FLOOR UNLOCK ² — Floor feet are

raised so table is mobile.

5. FLOOR LOCK ± — Floor feet are

lowered so table is locked.

6. BATTERY — Indicates charge status of

the batteries:

¾ Green — Full to medium charge.

Normal Operation.

¾ Yellow — Low charge. Table still

operates normally, but batteries

should be charged at the first

opportunity.

¾ Red (flashing) — Recharge battery.

Pump motor is shut off and manual

foot pump must be used.

¾ Red (steady) — Auxiliary pendant

must be used. Recharge battery

immediately!

FIGURE 2 - 4. PRIMARY HAND PENDANT

INDICATORS

7. ON  (green) — Control pendant is

activated.

See FIGURE 2 – 4. For location of indicators

60-001-0220

Rev 1

2-4

Page 19

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

Primary Hand Pendant Functions

WARNING — The primary hand

pendant is configured for normal

patient orientation. If the patient is

reversed, the Back function must be

used to raise or lower the patient's

legs and the Leg function must be

used to raise or lower the patient's

back. Trendelenburg, tilt and slide

functions are also reversed if the

patient is in reverse orientation.

1. BACK v — Raises and lowers the back

section.

12. ON/OFF — Turns the primary hand

pendant on and off. The pendant will be

backlit when activated.

NOTE — After 90 seconds of nonuse, and if AC power is not sensed as

being present, the auto-shutdown

feature will turn the control pendant

off. If AC is sensed as being present,

the auto-shutdown feature is disabled.

To reactivate the pendant, press the

pendant's ON button, or press any

function button to move the selected

function.

2. Table v — Raises and lowers the

entire tabletop.

3. LEG v — Raises and lowers the leg

section.

4. TREND/REV TREND (Trendelenburg)

— Tilts the entire tabletop about the

transverse axis.

5. REV SLIDE/FWD SLIDE — Slides the

table top toward the head and away

from the head.

6. TILT LEFT/TILT RIGHT — Tilts the

entire tabletop about the head to foot

axis.

7. UP KIDNEY/DOWN KIDNEY — Raises

and lowers the kidney elevator.

8. FLEX/REFLEX — Flex combines Back

Down with Reverse Trendelenburg to

form an inverted V (jackknife position).

Reflex combines Back Up and

Trendelenburg.

9. LEVEL — Moves the table back into a

horizontal level position. To within 1

degree of level.

10. ORIENTATION NORM/REV — In REV

mode, the buttons function in reverse.

REFLEX is disabled in Reverse

Orientation.

Table up/down, Floor

Lock/Unlock, and Kidney up/down are

not reversed.

11. FLOOR ² / ± — Raises (unlocks) or

lowers (locks) the floor feet.

60-001-0220

FIGURE 2 – 5 PRIMARY HAND PENDANT

FUNCTIONS

Rev 1

2-5

Page 20

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

FOOTSWITCH (OPTIONAL)

To use the manual foot pump:

A Footswitch control is available for

procedures where the surgeon is normally

seated at the pelvic end of the patient.

Footswitch functions include:

Trendelenburg/Reverse Trendelenburg,

Table Up/Down, and Tilt Left/Tilt Right. The

footswitch is connected into the Remote

Control Connector Box by aligning the red

dot on the footswitch connector with the red

dot on the socket in the Remote Control

Connector Box. See FIGURE 2 – 3 for

location of connector.

1. Pull the foot pedal straight out as far as

it will go. See figure 2-8.

Pull pedal straight out

FIGURE 2-8 REMOVING FOOT PUMP

PEDAL

2. Rotate the pedal clockwise until the

pedal can be pulled out further. Extend

the pedal until it snaps into position. See

figure 2-9.

FIGURE 2-6. FOOTSWITCH

MANUAL FOOT PUMP

Note the retracted position locking dimple

The manual foot pump is used to provide

hydraulic pressure when:

•

•

•

the red battery indicator is lit, either

flashing or steady

the auxiliary control pendant is used

a power failure necessitates its use.

The manual pump pedal is located at the

head end of the base. See figure 2-7.

1. Rotate

Lever

clockwise

2. Pull Lever

out until it

locks

FIGURE 2-9 LOCKING FOOT PUMP

PEDAL FOR USE

FIGURE 2-7 MANUAL FOOT PUMP

60-001-0220

Rev 1

2-6

Page 21

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

3. To articulate the table, press and hold

the desired function button on the

auxiliary control pendant (see next

section) and operate the manual pump

with your foot. For best results, depress

the pump pedal completely, making full

strokes, at the rate of about one stroke

per second.

To re-insert the pump pedal:

1. Push the pedal back into the table until

the end is close to the base cover

2. Rotate the pedal counterclockwise until

the end aligns with the hole in the base

cover.

3. Continue to push the pedal into the table

until it snaps into the retracted position.

60-001-0220

Rev 1

2-7

Page 22

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

AUXILIARY HAND PENDANT

The yellow auxiliary hand pendant is

located in the auxiliary hand pendant

control drawer on the head end of the base.

Use the auxiliary control pendant when:

•

•

the primary hand pendant will not

function

the batteries are nearly discharged, AC

is not available, and the table must be

mobilized.

See FIGURE 2-10 for location of the

Auxiliary Hand Pendant and drawer.

WARNING — The auxiliary hand

pendant is configured for normal patient

orientation. If the patient is reversed,

the Back function must be used to raise

or lower the patient's legs and the Leg

function must be used to raise or lower

the patient's back. Trendelenburg, tilt

and slide functions are also reversed

with respect to the patient’s orientation.

WARNING — The auxiliary hand

pendant functions will operate

regardless of whether the floor feet are

locked or unlocked. If the floor feet are

unlocked, the table may roll when the

manual pump is operated.

CAUTION — The auxiliary hand pendant

does not have the following functions:

FLEX, REFLEX, AND RETURN TO

LEVEL. This pendant is intended to be

used along with the manual foot pump

for completing procedures, followed by

charging the batteries or servicing the

table.

AUXILIARY CONTROL DRAWER

To remove the auxiliary control pendant, pull

the finger pull-tab and slide the drawer open.

When the drawer is open, power is provided

to the auxiliary pendant. Opening the

auxiliary hand pendant drawer does NOT

disable the primary hand pendant.

NOTE — When the auxiliary hand

pendant is in use, the pendant drawer

may be partially closed to prevent

fluids from entering the drawer.

The manual foot pump must be used to

provide hydraulic pressure when the

auxiliary hand pendant is used.

To use the auxiliary hand pendant, press

and hold the desired function button, while

operating the manual foot pump.

See FIGURE 2 - 10. For location of Auxiliary

Hand Pendant Drawer.

FIGURE 2 – 10 LOCATION OF AUXILIARY PENDANT AND DRAWER

60-001-0220

Rev 1

2-8

Page 23

OPERON B 810 SURGICAL TABLE

GENERAL INFORMATION

TABLE 2-1. TECHNICAL DATA

Electrical Power Requirements

120V AC, 50/60 Hz, 6A, Single-phase.

Environmental and Storage Requirements:

Operation

Ambient temperature range of 50 to 100° F (10

to 38°C), relative humidity range of 10% to

95%, at altitudes from sea level to 8000ft.

Transport and Storage

Ambient temperature range of –30 to +150°F (34 to 66°C) relative humidity range of 0% to

95% at altitudes from sea level to 50,000 ft.

Table Top

Radiolucent and conductive carbon fiber

panels conform to 21 CFR Subchapter J,

Radiation Control for Health and Safety Act of

1968.

Dimensions:

Length

Width

Height

Weight

Range of Motion:

Trendelenburg

Reverse Trendelenburg

Lateral Tilt

Back Section

76 inches (1930 mm)

21 inches (533 mm); excluding the side rails.

28 to 48 inches (711 mm to 1219 mm)

Approximately 715 lbs. (325 kg)

Longitudinal Slide

Flex

Reflex

Up to 30°

Up to 30°

Up to 20° right or left

From 45° below horizontal to 80° above

horizontal

Extendable up to 3 inches (76 mm)

From 2° above horizontal to 105° below

horizontal

Adjustable from 90° below horizontal to 90°

above horizontal in 15° increments

12 inches (305mm) total

225°

80°

Load Capacity:

Lifting and Articulation

600 lbs. (273 kg)

Kidney Elevator

Leg Section

Headrest

Berchtold Corp. will make upon request,

circuit diagrams, component part lists,

descriptions, and other information needed

to assist service personnel in the

maintenance and repair of the B 810

Surgical Table. The service and parts

manual, pt # 60-000-0001, can be ordered

by calling the phone number on page 5-3.

60-001-0220

Technical assistance can also be obtained

by calling the number on page 5-3.

Rev 1

2-9

Page 24

OPERON B 810 SURGICAL TABLE

OPERATING INSTRUCTIONS

This list is not all-inclusive because pinch

points can be created by the attachment of

accessories. Always ensure that the patient

and staff are clear of all pinch points before

moving the table or while the table is in

motion.

OPERATING INSTRUCTIONS

PINCH POINTS

WARNING — Cutting or crushing

injury may occur if any part of a

patient or staff member is caught in

a pinch point when the table is

articulated.

Pinch points include but are not limited to:

1. Kidney elevator to seat top

2. Kidney elevator to seat channels

3. Kidney elevator to back section

4. Headrest to back section

5. Back section link to seat channel

6. Back section to side shields

7. Side shields to column shields

(in tilt)

8. Column shields to base cover

9. Base to floor

10. Floor feet to base

11. Floor feet to floor

12. Leg section to base cover

13. Leg section to column shield

14. Leg section to side shields

15. Leg section to seat section.

CAUTION — Damage to the table or

object may occur if any foreign

object is caught in a table pinch

point when the table is articulated.

Due to the variety of table positions

attainable with the Berchtold B 810 table,

pinch or crushing points exists. The OR staff

must be trained to ensure that body parts or

surgical apparatus are not caught in pinch

points when the table is operated.

1

2

3

15

5

14

4

6

Shield

7

13

12

11

8

10

9

FIGURE 3 – 1. PINCH POINTS

60-001-0220

3-1

Page 25

OPERON B 810 SURGICAL TABLE

OPERATING INSTRUCTIONS

WARNING — When using the table

in the vicinity of high-frequency

surgical equipment, such as cardiac

defibrillators, and cardiac defibrillator

monitors, refer to the manufacturers’

instructions to ensure compatibility

issues are considered.

This surgical table has been tested to EN

60601-1-2 to ensure proper electromagnetic

compatibility. Other products used in the

vicinity of the surgical table should also

comply with this standard. If they do not

comply, interference between products

resulting in unintended responses may

occur. Please contact the appropriate

manufacturer(s) if any problems arise.

If the integrity of the external protective earth

conductor arrangement is in doubt, the

surgical table should be operated from its

internal electrical power source (batteries)

until the situation is corrected. The batteries

require charging at least once a week. If the

integrity of the external protective earth

conductor arrangement is in doubt, and the

batteries are not charged, operate the

surgical table with the manual foot pump

and the auxiliary hand pendant until the

situation is corrected.

PATIENT ORIENTATION

WARNING — Before positioning the

table, be sure the correct table

orientation is selected as indicated

by the NORM or REV indictor on the

primary control pendant. Improper

orientation will result in reverse

functioning and potential patient

injury.

NORMAL ORIENTATION is defined as

follows:

•

The head end is the end where the

manual pump is located.

•

The perineal cutout in the seat section is

exposed

•

Left and right refer to the patients left

and right.

LOAD CAPACITY

WARNING — Overloading may

result in tipping of the table or failure

of the table sections to move. Do not

exceed maximum load.

The patient lifting and articulation capacity is

600 Ibs. (273 kg). This means that a 600 Ib.

patient can be moved into any of the

standard procedural positions.

60-001-0220

FIGURE 3-2 NORMAL TABLE

ORIENTATION

Rev 1

3-2