Chattanooga Group
Hydrocollator Models SS-2, M-2, M-4, E-1, E-2 and SS Operation Manual
Operation Manual
73 Pages
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Page 1
Hydrocollator Master Heating Units Operation Manual
Models: SS-2, M-2, M-4 E-1, E-2, SS
ISO 9001 CERTIFIED
®
ENGLISH... 5 DEUTSCH... 13 FRANÇAIS... 21 ESPAÑOL... 29 ITALIANO... 37 PORTUGUÊS... 45 NEDERLANDS... 53 DANSK... 61 SVENSKA... 69
ENGLISH Table of Contents Warranty... 6 Foreword... 6 Precautionary Instructions... 7 General Operating Instructions... 7 Indicators and Controls... 8 Installation... 8 Maintenance... 8 Troubleshooting... 10 Technical Specifications... 11 Parts List... 77
Warranty Chattanooga Group, Inc. ("Company") warrants that the Hydrocollator ® Master Heating Units ("Product") are free of defects in material and workmanship. This warranty shall remain in effect for one (1) year from the date of original consumer purchase of this Product and extends to any owner of the Product during the warranty period. If this Product fails to function during the one year warranty period because of a defect in material or workmanship, Company or the selling dealer will replace or repair this Product without charge within a period of 30 days from the date on which the defective Product is returned to the Company or the dealer. Company or the dealer will ship the replacement or the repaired Product to the consumer's facility. All repairs must be performed by a service center authorized by Chattanooga Group, Inc. Any modifications or repairs performed by unauthorized centers or groups will void this warranty. To participate in warranty coverage, this Product's warranty registration card (included with Product) must be filled out and returned to Chattanooga Group, Inc. by the original owner within ten business days of purchase.
This Warranty Does Not Cover 1. Replacement parts or labor furnished by anyone other than the Company, the dealer or an approved Company service agent. 2. Defects or damage caused by labor furnished by someone other than Company, the dealer or an approved Company service agent. 3. Any malfunction or failure in the Product while it is in the possession of the owner during the warranty period if the malfunction or failure is not caused by a defect in material or workmanship, or if the malfunction or failure is caused by unreasonable use, including the failure to provide reasonable and necessary maintenance.
Company Shall Not Be Liable for Incidental or Consequential Damages to Property or Business Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. TO OBTAIN SERVICE from Company or the selling dealer under this warranty, the owner must do or abide by the following: 1. A written claim must be made within the warranty period to the Company or the selling dealer. If the claim is made to the Company, written claim should be sent to: Chattanooga Group, Inc. 4717 Adams Road P.O. Box 489 Hixson, TN 37343 USA Phone: (800) 529-7329 USA, (423) 870-2281 USA, (423) 870-7200 International 2. The Product must be returned to the Company or the selling dealer by the owner. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product. Any representation or agreement not contained in the warranty shall be void and of no effect.
Foreword This manual has been written for the owners and operators of the Hydrocollator Master Heating Units. It contains general instructions on operation, precautions, maintenance and parts information. In order to maximize use, efficiency and the life of your Hydrocollator Master Heating Units, please read this manual thoroughly and follow all instructions prior to operating the unit. Specifications put forth in this manual were in effect at the time of publication. However, owing to Chattanooga Group's policy of continual improvement, changes to these specifications may be made at any time without obligation on the part of Chattanooga Group, Inc.
6
Precautionary Instructions 1. CAUTION: Read, understand and practice the precautionary and operating instructions. Know the limitations associated with the Hydrocollator Master Heating Units. Observe the cautionary and operational decals installed on the unit. 2. CAUTION: The thermostat is extremely sensitive and the slightest adjustment will alter the temperature several degrees. The recommended operating temperature is 160° F to 166° F (71° to 74°C). The temperature of the water should be checked with a thermometer after every adjustment, before using the HotPacs. Always allow sufficient time for the water temperature to stabilize. 3. CAUTION: ALWAYS keep the water level over the top of the HotPacs to avoid burning or scorching of the packs. 4. CAUTION: NEVER allow the HotPacs to dry after use. 5. CAUTION: Check water level daily as it has a natural loss due to evaporation. 6. CAUTION: NEVER adjust the thermostat too high. The thermostat is extremely sensitive to the slightest adjustment. 7. CAUTION: Clean the tank periodically as described in the maintenance portion of this manual. 8. CAUTION: ALWAYS replace Hydrocollator HotPacs as soon as they show signs of wear. 9. CAUTION: If the unit is to be left unattended for a period of time, unplug, remove the packs, empty the water and clean the tank. 10. CAUTION: ALWAYS use factory authorized replacement parts. 11. CAUTION: ALWAYS destroy and replace HotPacs which are exposed to contamination. 12. CAUTION: Certain additives (such as herbal teas, essential oils, etc.) will damage the heating element, thermostat and stainless steel of the heating unit. The use of such additives voids the manufacturer's warranty. 13. NOTICE:
Install Hotpacs in rack before filling the tank with water to ensure proper operation of your heating unit as well as correct water level. If using distilled water, it is imperative that the HotPacs are placed in the unit first.
14. NOTICE:
Chlorine in regular tap water may be present in high enough concentrations to damage your unit by causing rust. We highly recommend that you clean your unit regularly. If you suspect high levels of chlorine in your Hydrocollator Heating Unit, we recommend the addition of a dechlorinator
15. WARNING: Grounding the Hydrocollator Master Heating Unit: Make certain the unit is electrically grounded by plugging into a hospital grade electrical outlet with a ground terminal receptacle (U-ground outlet, 120 VAC only). Follow the National Electrical Code. 16. WARNING: The water temperature in the Hydrocollator is approximately 160° F (71° C), and the water scalding temperature is approximately 120° F (49° C).
General Operating Instructions The Hydrocollator is simple and easy to operate. The controls are located in the rear, near the bottom of the unit. The thermostat controls the temperature of the water. It is located near the bottom of the unit on the control panel. It has been tested and preset at the factory to normal operating temperature. If further adjustment is necessary, it can be easily accomplished by turning the adjusting screw located on the thermostat. Turning the outer screw counterclockwise lowers the temperature, while turning it clockwise raises it. NOTE: Do not turn the inner stem. The Hydrocollator units operate through the use of a hydraulic capillary-type thermostat and can be left plugged in and turned "ON" to provide a ready supply of heated HotPacs. The HotPac™ rack is adjustable and accommodates different sizes and types of packs. SS-2 Unit – Adjustment is accomplished by placing the rack insert in or leaving the insert out. The unit comes complete with eight standard HotPacs. M-2 and M-4 Units – Adjustment is accomplished by inserting the hanging platform. The M-2 unit comes complete with 12 standard HotPacs. The M-4 comes complete with 24 standard HotPacs.
7
E-1 Unit - Adjustment is accomplished by placing the rack insert (sheet metal) in or leaving the insert out. With the insert in, the rack accommodates four standard size packs. E-2 Unit – Adjustment is accomplished by inserting the hanging platform. The E-2 unit comes complete with two oversize, three standard and one Neck Contour Pack. SS Unit – Holds eight standard size HotPacs. Special rack holds two Neck Contour Packs.
Indicators and Controls WHITE LAMP: (on 120 volt units of the M-2 model) or GREEN LAMP: (on 220/240 volt units), when illuminated, indicates that main power is connected, the switch is ON and unit is operating. RED LAMP: (if applicable), when illuminated, warns of an overheat/low water condition. Action is necessary to rectify the condition. IMPORTANT: Some models are fitted with a thermal cut-out thermostat which acts as a "Non self-resetting" thermal cutout. In the unlikely event of a fault condition occurring, this device is designed to open the power circuit between 180°F to 185°F (82°C to 85°C). It is NOT possible to alter its operating range. The operation of the unit may be restored by depressing the red button after the water/element temperatures have been allowed to cool. If the fault condition persists, please contact Chattanooga Group, Inc. or an authorized agent.
Explanation of Symbols ATTENTION:
Consult accompanying documents
Type B equipment:
Denotes the degree of protection against electric shock, particularly regarding allowable leakage currents and the reliability of the protective earth connection.
DANGER:
Risk of explosion if used in the presence of flammable anesthetics.
Installation Remove all of the contents inside the Hydrocollator and then replace the wire rack and install Hotpacs. Make certain the drain valve is closed before filling the tank with water. The tank may be filled from any standard type faucet. Check the voltage rating on the serial decal plate which is located on the back of the unit. To turn the unit on, simply plug the unit into a 120 Volt~, 60 Hz outlet or a 220-240 Volt~, 50-60Hz outlet as indicated on the decal plate. To turn the unit off, simply unplug from mains power supply. DO NOT attempt to use direct current. Follow the procedures indicated in the Precautionary Instructions. DO NOT attempt to use the unit if it is not properly grounded.
Maintenance Care and Cleaning of your Hydrocollator Heating Unit The Hydrocollator is equipped with an immersion type heating element and a hydraulic capillary type thermostat which evenly maintains the HotPac temperature in the water and provides a ready supply of heated packs. It is critical to maintain the water level over the top of the HotPac to avoid damage to the heating element, the stainless steel, or the HotPac. Water is constantly lost during operation due to evaporation. Therefore, it is essential that water be added daily. The tank should also be drained and cleaned systematically, at a minimum every two (2) weeks. Always unplug the unit from its electrical service when emptying or cleaning the unit. Drain unit by the drain valve located at the bottom rear of the unit. Either move the unit to a floor drain or attach the extension hose to it when draining. Your Hydrocollator Heating Unit is made of high quality stainless steel that should last a lifetime. That is Stainless, not Stainproof steel. You must properly care for your Hydrocollator Heating Unit if you wish for it to last a lifetime. And it will.
8
Follow these simple steps to ensure that your Hydrocollator Heating Unit lasts and lasts. 1. Chlorine means death to stainless steel. No bleach or any cleaner with high chlorine content. 2. Clean it regularly if you want it to last for years. NOTE: Failure to maintain your equipment (including regular cleaning) will void your warranty. 3. Fill it daily with water. Water is constantly lost during operation due to evaporation. 4. Chlorine in regular tap water may be present in high enough concentrations to damage your unit by causing rust. If you suspect high levels of chlorine in your Hydrocollator Heating Unit, we recommend the addition of a dechlorinator. 5. Certain additives (such as herbal teas, essential oils, etc.) will damage the components of the heating unit, including the stainless steel. The Hydrocollator Heating Unit was designed to heat water and HotPacs only.
To avoid potential for rusting 1. Do not use bleach or cleaners with high chloride content. 2. Do not use paper clips, safety pins, staples, coat hangers, etc., in or on the unit. 3. Do not clean the unit with steel wool or a carbon steel brush. 4. Do not use abrasive cleaners which tend to disturb the grain in the finish. 5. Water level is critical: Add water daily and keep it full. 6. Do regular cleaning and draining of the tank (every two weeks). 7. Remove all deposits from interior surfaces and parts (including heating element). The deposits are concentrations of chlorine that allow rusting to begin. If allowed to accumulate on the heating element, these deposits will lower the efficiency of the element and increase the power consumption of the unit. 8. If you suspect that you have "hard water," you may need to change your water more frequently. Salt deposits are an indication of hard water that will eventually cause rust.
Cleaning Tips 1. The interior of the unit should be scoured, usually every two weeks, using a low abrasive bathroom cleaner. Check for low or no chlorine content in your cleaner and make sure that the residue is thoroughly rinsed away with water. 2. A strong solution of vinegar and water will usually dissolve away deposits, which then must be thoroughly rinsed away with water. 3. To maintain the high luster of the stainless steel exterior, use Hydrocollator Stainless Steel Cleaner and Polish.
Care of HotPacs ALWAYS return the Hydrocollator HotPac to the hot water of the heating unit after each treatment. There it is heated, kept clean and ready for immediate use. The HotPac may be boiled. However, this hastens the deterioration of the pack. The pack may also be cleaned by scrubbing the pack with soap and water. The simplified method of keeping the pack clean is to keep it immersed in water. The Hydrocollator HotPac, under constant daily use, should have a useful life of at least one year. When the pack begins to wear out, the filler oozes and leaks through the fabric of the cloth and sections of the pack appear to be loose and empty and will not retain heat properly. The pack should be replaced when it reaches this state. Original replacement Hydrocollator HotPacs may be ordered from an authorized Chattanooga Group Inc. dealer. NOTE: If HotPacs are to be stored for extended periods, they may be placed - while wet - in plastic bags and stored in a freezer.
9
Troubleshooting The following is a solutions guide to minor performance problems. Only qualified personnel should service all other equipment problems. PROBLEM
POSSIBLE CAUSE
POSSIBLE SOLUTION
Unit Plugged In, Water Doesn't Get Hot
1. Breaker for electric circuit off 2. Thermostat not functioning 3. Heating element burned out
1. Turn breaker ON 2. Replace thermostat 3. Replace element
Cloudiness of Water
1. Filler from packs is seeping 2. Too long a period between cleanings
1. Replace packs 2. Drain and clean
Packs Too Hot
1. Thermostat set too high 2. Thermostat failure
1. Adjust thermostat 2. Replace thermostat
Packs Too Cool
1. Thermostat set too low 2. Thermostat failure
1. Adjust thermostat 2. Replace thermostat
Unit Boils
1. Thermostat failure
1. Replace thermostat
Rust
1. Contact with ferrous metal
1. Remove the ferrous metal item from the unit - usually a staple, paper clip, safety pin, etc., and clean thoroughly. 2. Thoroughly clean tank and remove all deposits. 3. Clean tank and rinse thoroughly. Add dechlorinator if local water has high chlorine content.
2. Deposits on inside of tank. 3. Too much chlorine in water
10
Technical Specifications SS-2 Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-ut Temp Accuracy Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1000 W 49.32 Liters 71° - 74°C 82° - 85°C +/- 10% Time to 70°C - 4 Hours Time from 70°C - 2 Hours Type B UL, cUL, CE 85.09 cm (H) x 52.07 cm (L) x 39.37 cm (W) 29.85 kg
M-2 Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-out Temp Accuracy Heating Up Time Cool Down Time Safety Class 7Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1000 W 68.81 Liters 71° - 74°C 82° - 85°C +/- 10% Time to 70°C - 6 Hours Time from 70°C - 3 Hours Type B UL, cUL, CE 85.09 cm (H) x 67.31 cm (L) x 39.73 cm (W) 37.32 kg
M-4 Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-Out Temp Accuracy Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1500 W 135.76 Liters 71° - 74°C 82° - 85°C +/- 10% Time to 70°C - 8 Hours Time from 70°C - 4 Hours Type B UL, cUL, CE 85.09 cm (H) x 88.9 cm (L) x 50.16 cm (W) 59.712 kg
11
E-1 Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-ut Temp Accuracy Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1000 W 15.44 Liters 71°- 74°C 82°- 85°C +/- 10% Time to 70°C - 2 Hours Time from 70°C - 1 Hours Type B UL, cUL, CE 40.64 cm (H) x 33.02 cm (L) x 22.89 cm (W) 7.09 kg
E-2 Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-out Temp Accuracy Heating Up Time Cool Down Time Safety Class 7Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1000 W 43.23 Liters 71°- 74°C 82°- 85°C +/- 10% Time to 70°C - 4 Hours Time from 70°C - 2 Hours Type B UL, cUL, CE 54.61 cm (H) x 36.83 cm (L) x 31.75 cm (W) 13.43 kg
SS Power Supply Rated Frequency Power Consumption Tank Capacity Temperature Range Thermal Cut-Out Temp Accuracy Heating Up Time Cool Down Time Safety Class Safety Tests Dimensions Weight
110-120V~, 220-240V~ 50/60Hz 1000 W 31.64 Liters 71°- 74°C 82°- 85°C +/- 10% Time to 70°C - 3 Hours Time from 70°C - 2 Hours Type B UL, cUL, CE 49.53 cm (H) x 44.45 cm (L) x 39.37 cm (W) 22.39 kg
12
SS-2 (CAT NO. 2302, 2304) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
10630 10631 22148 20568 23406 22259 21635 21259 20513 20237 22219 22301 21286 21373 21031 21289 21023 21882 23364
ELEMENT, Heating, 120 Volt~, 1000 Watt... 1 THERMOSTAT, Hydraulic G16066... 1 LAMP, Pilot... 1 CORDSET, 16-3, 90DEG Hospital Grade... 1 SWITCH, #2GK51-NBL3 Common DPST... 1 RACK, Wire Stainless Steel, SS-2 (S/N's 8126 & Up)... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 4 HANDLE, Lid, Finished... 1 HANDLE, Side... 2 LID, Assembly With Handle... 1 COVER, Junction Box, M-2, SS-2 Common 10.625x14.31... 1 DRAIN, Copper M-2 Part A #25010... 1 VALVE, Boiler... 1 HARNESS, Wiring E1-A... 1 DRAIN, Copper M-2 Part B #25009... 1 BRACKET, Bulb Thermostat A&B Assembled... 2 WATER THIEF... 1 TANK, Replacement with Drain... 1
SS-2 (CAT NO. 2307, 2309) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
22245 10631 22146
ELEMENT, Heating, 240V~ CE... 1 THERMOSTAT, Hydraulic... 1 LAMP, Pilot... 1 CORD SET (Country Specific)... 1 SWITCH... 1 RACK... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 4 HANDLE, M/SS, Lid, Finished... 1 HANDLE, Side, Common... 2 LID, Assembly With Handle... 1 COVER, Junction Box, M-2, 220-240 Volt~1... 1 DRAIN, Copper M-2 Part A #25010... 1 VALVE, Boiler... 1 HOSE BIB, M-2, M-4, SS-2... 1 BRACKET, Bulb Thermostat A&B Assembled... 2 WATER THIEF... 1 SPACER, Thermostat (Lo-Water)... 2 THERMOSTAT, (Lo-Water)... 1 LAMP, Red, Indicator (Lo-Water)... 1 FUSE, 6.3 Amp... 2 FUSE HOLDER... 2 RECEPTACLE, Power 8843-FSG-W-40-60... 1 Harness Wiring... 1 TANK, Replacement with Drain... 1
23406 22259 21635 21259 20513 20237 22219 22301 21286 21373 21889 21023 21882 72393 20548 22147 71772 72734 74723 61579 23372
QTY.
77
M-2 (CAT NO. 2402, 2404) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
10630 10631 22148 20568 23406 22304 21635 21259 20513 20237 22297 22301 21286 21373 21031 21023 21882 22303 21737 23367
ELEMENT, Heating, 120 Volt~, 1000 Watt... 1 THERMOSTAT, Hydraulic... 1 LAMP, Indicator... 1 CORDSET, 16-3, 90DEG Hospital Grade... 1 SWITCH... 1 RACK, Wire, Assembly, M-2 (S/N's 20830 & Up)... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 1 HANDLE, M/SS, Lid, Finished... 1 HANDLE, Side, Common... 2 LID, Assembly M-2, With Handle... 1 COVER, Junction Box, M-2, SS-2 Common 10.625x14.31... 1 DRAIN, Copper M-2 Part A #25010... 1 VALVE, Boiler... 1 HARNESS, Wiring E1-A... 1 BRACKET Bulb Thermostat... 2 WATER THIEF (Adapter)... 1 LID ROD... 1 LID ROD, NUT... 2 TANK, Replacement with Drain... 1
M-2 (CAT NO. 2407, 2409) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
22245 10631 22146
ELEMENT, Heating, 220 Volt~, 1000 Watt... 1 THERMOSTAT, Hydraulic... 1 LAMP, Green, Pilot... 1 CORD SET (Country Specific)... 1 SWITCH... 1 RACK, Wire... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 4 HANDLE, M/SS, Lid, Finished... 1 HANDLE, Side, Common... 2 LID, Assembly M-2, With Handle... 1 COVER, Junction Box, M-2, 220/240 Volt... 1 DRAIN, Copper M-2 Part A #25010... 1 VALVE, Boiler... 1 BRACKET Bulb Thermostat... 2 WATER THIEF (Adapter)... 1 SPACER, Thermostat (Lo-Water)... 1 THERMOSTAT, (Lo-Water)... 1 LAMP, Red, Indicator (Lo-Water), #1607-0101... 1 FUSE, 6.3 Amp... 2 FUSE HOLDER... 2 RECEPTACLE, Power 8843-FSG-W-40-60... 1 HARNESS, Wiring, M-2, 220/240 Volt (Lo-Water)... 1 LID ROD... 1 LID ROD - NUT... 2 TANK, Replacement with Drain... 1
23406 22304 21635 21259 20513 20237 22297 22087 21286 21373 21023 21882 72393 20548 22147 71772 72734 74723 61579 22303 21737 23373
QTY.
78
M-4 (CAT NO. 2502, 2504) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
22267 10631 22148 20568 23406 22374 21635 21260 20513 22348 22360 21286 21373 21617 20548 22356 20237 22149 21882 21023 22361 21737 23384
ELEMENT, Heating, 120 Volt~, 1500 Watt... 1 THERMOSTAT, Hydraulic... 1 LAMP, Indicator, 1607-5120 LG... 1 CORDSET, 16-3, 90DEG Hospital Grade... 1 SWITCH... 1 RACK, Wire... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 4 HANDLE, Lid... 1 LID, Sub-Assembly M-4, With Handle... 1 COVER, Junction Box, 18.25x19.125, M-4... 1 DRAIN, Copper, #26715, SS/M-4... 1 VALVE, Boiler... 1 HARNESS, Wiring, M-4, 99536005... 1 THERMOSTAT, Torqued, Lo-Water, C/O... 1 BRACKET, Element Support... 1 HANDLE, Side... 1 LAMP, Indicator, 120 Volt, Red... 1 WATER THIEF (Adapter)... 1 BRACKET Bulb Thermostat... 2 ROD, Lid... 1 NUT, Lid Rod... 2 TANK, M-4, Replacement with Drain... 1
M-4 (CAT NO. 2506, 2508) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
22246 10631 22146
ELEMENT, Heating, 240 Volt~, 1500 Watt... 1 THERMOSTAT, Hydraulic... 1 LAMP, Green, 1607-5107, 220-240 Volt~... 1 CORD SET (Country Specific)... 1 SWITCH, Toggle, #0145-1220, DPST... 1 RACK,Wire M-4... 1 HOSE, Nylon 5/8 x 4' Coupled M-F... 1 CASTER, 3"... 1 HANDLE, Lid... 1 LID, Sub-Assembly M-4, With Handle... 1 COVER, Junction Box, 18.25x19.125, M-4... 1 DRAIN, Copper, #26715, SS/M-4... 1 VALVE, Boiler... 1 THERMOSTAT, Lo-Water, C/O... 1 BRACKET, Element Support... 1 HANDLE, Side... 1 LAMP, Indicator, Red... 1 RECEPTACLE, Hot Power, 8843-FSG-W-40-60... 1 WATER THIEF (Adapter)... 1 Breaker, Heinemann... 1 BRACKET Bulb Thermostat... 2 ROD, Lid... 1 NUT, Lid Rod... 2 TANK, M-4, Replacement with Drain... 1
23406 22374 21635 21260 20513 22348 22360 21286 21373 20548 22356 20237 22147 74723 21882 22173 21023 22361 21737 23384
QTY.
79
SS (Cat. No. 2202, 2204) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
10630 10631 22148 20568 23406 22232 21882 21635 22219 20513 22223 21031 21373 21288 21289 21023 23381
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Lamp, Pilot Light... 1 Cordset, 16-3, 90 Deg Hospital Grade... 1 Switch, Toggle... 1 Rack, Wire... 1 Water Thief... 1 Hose, Nylon 5/8 x 4, Coupled M-F... 1 Lid, Assembly, w/ Handle... 1 Handle, Lid, Finished... 1 Cover, Junction Box... 1 Harness, Wiring... 1 Valve, Boller Drain, 1/2 I.D. Chrome... 1 Drain, Copper, Part A... 1 Drain, Copper, Part B... 1 BRACKET Bulb Thermostat... 1 Tank, Replacement, w/Drain... 1
SS (Cat. No. 2207, 2209) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
22245 10631 22146
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Lamp, Green, Lens... 1 Cordset (Country Specific)... 1 Switch, Toggle... 1 Rack, Wire... 1 Water Thief... 1 Hose, Nylon 5/8 x 4, Coupled M-F... 1 Lid, Assembly, w/ Handle... 1 Handle, Lid, Finished... 1 Cover, Junction Box... 1 Drain, Copper, Part A... 1 Drain, Copper, Part B... 1 Harness, Wiring... 1 Valve, Boller Drain, 1/2 I.D. Chrome... 1 BRACKET Bulb Thermostat... 2 Receptacle, Power... 1 Thermostat, Low-Water... 1 Holder, Fuse... 2 Carrier, Fuse... 2 Fuse, Anti-Surge, 6.3 Amp... 2 Tank, Replacement, w/Drain... 1
23406 22232 21882 21635 22219 20513 22223 21288 21289 61579 21373 21023 74723 20548 72734 72733 71772 23385
QTY.
80
E-1 (Cat. No. 2102, 2104) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
10630 10631 22148 20568 23406 21062 21053 21025 21994 21004 21005 21031 21023 22668 60072 21027 21737
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Lamp, Pilot Light... 1 Cordset, 16-3, 90 Deg Hospital Grade... 1 Switch, Toggle... 1 Rack, Wire... 1 NCP Insert, Stainless Steel, Accommodates Neck Contour Packs... 1 Knob, Lid... 1 Handle, Side, Set of Two... 1 Lid, w/o Knob... 1 Cover, Junction Box, 8 x 10-3/8... 1 Harness, Wiring... 1 Bracket, Bulb Thermostat... 1 Hinge, Rod... 1 Heyco Strain Relief... 1 Washer, Nylon... 4 Nut, Hinge Rod... 2
E-1 (Cat. No. 2107, 2109) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
22245 10631 20548 22146 22147
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Thermostat, Low Water... 1 Lamp, Green, Lens... 1 Lamp, Red, Lens... 1 Cordset (Country Specific)... 1 Switch, Toggle... 1 Rack, Wire... 1 NCP Insert, Stainless Steel, Accommodatea Neck Contour packs... 1 Knob, Lid... 1 Handle, Side, Set of Two... 1 Lid, w/o Knob... 1 Cover, Junction Box, 8 x 10-3/8... 1 Harness, Wiring... 1 Bracket, Bulb Thermostat... 2 Hinge, Rod... 1 Receptacle, Power... 1 Holder, Fuse... 2 Carrier, Fuse... 2 Fuse, Anti-Surge, 6.3 Amp... 2 Washer, Nylon... 4 Nut, Hinge Rod... 2
23406 21062 21053 21025 21994 21004 21005 61579 21023 22668 74723 72734 72733 71772 21027 21737
QTY.
81
E-2 (Cat. No. 2804, 2802) 110/120 VOLT ITEM
PART NO.
DESCRIPTION
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
10630 10631 22148 20568 23406 22259 21882 21635 21053 23457 20512 21012 23460 21031 21373 21288 21023 60072
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Lamp, Pilot Light... 1 Cordset, 16-3, 90 Deg Hospital Grade... 1 Switch, Toggle... 1 Rack, Wire... 1 Water Thief... 1 Hose, Nylon 5/8 x 4, Coupled M-F... 1 NCP Insert, Stainless Steel, Accommodates Neck Contour Packs... 1 Lid, w/ Handle E-2... 1 Lid Handle... 1 Switch Plate... 1 Cover, Junction Box... 1 Harness, Wiring... 1 Valve, Boller Drain, 1/2 I.D. Chrome... 1 Drain, Copper... 1 Bracket, Bulb Thermostat... 1 Heyco Strain Relief... 1
E-2 (Cat. No. 2806, 2808) 220/240 VOLT ITEM
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
22245 10631 22146 22147
Element, Heating, 1000W... 1 Thermostat, Hydraulic... 1 Lamp, Green, Lens... 1 Lamp, Red, Lens... 1 Cordset (Country Specific)... 1 Switch, Toggle... 1 Rack, Wire... 1 Hose, Nylon 5/8 x 4, Coupled M-F... 1 NCP Insert, Stainless Steel, Accommodates Neck Contour Packs... 1 Lid, w/ Handle... 1 Lid Handle... 1 Cover, Junction Box... 1 Harness, Wiring... 1 Valve, Boller Drain, 1/2 I.D. Chrome... 1 Drain, Copper... 1 Bracket, Bulb Thermostat... 2 Receptacle, Power... 1 Thermostat, Low-Water... 1 Water Thief... 2 Holder, Fuse... 2 Carrier, Fuse... 2 Fuse, Anti-Surge, 6.3 Amp... 2
23406 22259 21635 21053 23457 20512 23460 61579 21373 21288 21023 74723 20548 21882 72734 72733 71772
QTY.
82
ISO 9001 CERTIFIED
22323B © 2001 Chattanooga Group, Inc.
4717 Adams Road P.O.Box 489 Hixson, TN 37343 USA 1-423-870-2281 1-800-592-7329 U.S.A. 1-800-361-6661 CANADA +1- 423-870-7200 OUTSIDE U.S.A. +1- 423-870-2046 OUTSIDE U.S.A. FAX www.chattgroup.com