GH2 Installation Guide UL-2.00 Nov 2008

Installation Guide

107 Pages

File Type: PDF

File Size: 8.63 MB

File Name: gh2_installation_guide_ul-2-00_nov_2008.pdf

Preview

Page 1

1. Introduction

Bla bla

installation guide

introduction

for gh2

information

installation

electrical connection

control

tools

service

UL – 2.00

23W1

Guldmann develops, manufactures, distributes and maintains products and services that make the daily lives of disabled people and their helpers a little easier.

1. Introduction

InTRODUCTION

General conditions... 8 Classifications... 10 Rail systems in general... 11

information

The room-covering rail system... 14 The single-track rail system... 15 Combination system... 16 Types of rail... 17 Components - Hoist system... 18 Hoist and Pontus... 18 Charging accessories... 19 Ceiling brackets... 20 Lifting accessories... 21 Rails and accessories... 22 Wall brackets... 23 List of components... 24 Fittings... 24 Installation tools... 25 Rail combinations in room-covering systems... 26 Intermediate suspension... 26 Underhanging traverse rail... 27 Intermediate suspension/underhanging traverse rail . . 29 Rail combinations in combined systems... 30 Underhanging traverse rail... 31 Rail curves... 33 Combinations of rail curves... 34 Switch tracks and turnable... 35

INSTALLATION

Traverse drive motor... 58 The room-covering drive motor is installed as described... 59 Instaaling the motor control PCB in the DC traverse travelling trolley... 60 Switch track... 61 Combi-lock... 62 CL3, electrically operated... 62 CL3, manual... 67 CL3, double, electrically operated... 69 Installing the Combi-lock... 73 Turntable... 74 Interconnection diagram GH2 twin... 75 Charging systems... 76 Charging liners, midi-rail & GH2... 76 Charging kit for room-covering system midi rail with GH2... 77 Charging kit for room-covering system mini-maxi-jumbo rail with GH2... 78 Adjustment of power pick-up for mini-maxi-jumbo rail. . 79 Mounting of center charging station... 80 Transformer/charger... 81 Electrical installations... 82 Protection against electric shock... 82 Connection to the supply network, Class I... 84 Power supply... 86 Classifications and marking... 87 Technical specifications... 88

Control

Checkliste... 91

TOOLS

Overview of tools for rail installation... 93

SERvice

GH2 - Service Manual... 95 Demounting of covers... 96 Replacement of batteries... 97 Replacement of strap... 99 Replacement of the hand control... 103 Mounting of side covers and end covers... 104 Trolley lock cord... 106 Main Inspection of GH2, GH2 HD and rail system... 107 Periodic Inspection... 108

General installation of rail systems... 38 Lifting points... 39 Fixing wall brackets Fischer... 40 Fixing wall brackets Hilti... 41 Fixing ceiling brackets Fischer... 42 Fixing ceiling brackets Hilti... 43 Fitting of brackets... 44 Ceiling installation... 44 Ceiling installation, bracket assembly... 47 Wall fitting... 49 Rail assembly... 52 Fitting of endstops... 53 Taking down hoist and travelling trolleys... 54 Installing of GH2 HD Twin... 55 GH2 HD with special travelling trolley... 56

electrical connection

General conditions... 8 Classifications... 10 Rail systems in general... 11

1. Introduction

InTRODUCTION

1. Introduction

General conditions

Fixing Fixing materials of all types must as a minimum comply with national requirements and standards. Only approved fixing elements may be used and they must be suitable for the individual installation – e.g. suitable for fixing to concrete, wood, etc. Each suspension point in ceiling constructions must be rated to withstand a load of at least 1.5 times the rated load of the rail system. Use only lock nuts. Fischer’s product liability does not apply if lock nuts are fitted on Fischer’s FAZ anchors. If the customer insists on this, ”Loctite” or simular must be used instead. Tighten all bolts and nuts with torque in accordance with applicable rules - M10 = 42 Nm. Tighten Hilti HUS-H screws with torque to 35 Nm. Important The user of this installation guide should note that the fixing devices are those recommended by Guldmann and constitute minimum requirements. When selecting fixing elements, the installer must in each individual situation take the ceiling and wall constructions into consideration. V. Guldmann A/S shall not be held liable beyond its normal product liability unless V. Guldmann A/S installers carried out the installation work.

Testing the rail system Test the rail system following setup in accordance with the inspection form; see section on page 91. The rail system must be tested in accordance with the control table after installation, i.e. tested at 1.5 times its rated load and then marked with the rated load, the initials of the installer, and the installation date. Each section of the rail system must be regarded as an individual system and be tested and marked individually. The system must be operated with a load of 1.5 times its rated load, and observed to ensure the correct function of components and the solidity of the attachment. After a full test operation of the rail system, it must be load tested again for at least 20 minutes. The selected brackets must be load tested for at least five minutes. The load must be placed as close to the brackets as possible. If there are less than four brackets in the system, testing time per bracket must be increased. Where different fixing elements or fixing materials are used to install the system, or where ceiling constructions have been changed, the system must be tested in each of these situations. Fixing elements must not become deformed or change shape in any way. NB! The rail system must be tested in order to ensure that it is 100% safe and stable in use. If it is considered necessary or in cases of doubt, the system must be tested again to the extent that this is appropriate.

Reservations The warranty shall not cover defects or damage which can be attributed to causes other than defects in workmanship and materials. For the warranty to apply any repair work must have been undertaken by the Guldmann Service Team or other service technicians/repairers recommended by Guldmann.

Product liability In relation to product liability the current rules under Danish law shall apply. The Seller shall never be held liable for operating losses, loss of earnings and other indirect losses. Product liability insurance which includes cover against injury and property damage has been taken out. Any disputes between the parties shall be settled by the Maritime and Commercial Court in Copenhagen (Sø- og Handelsretten) in pursuance of Danish law

1. Introduction

General conditions

Installation in corrosive surroundings Special guidelines must be observed when installing the rail system around swimming pools, etc. The surfaces of the brackets used, traverse travelling trolleys, etc., must be painted. Hoists, switch tracks, Combi-locks, etc., must be supplied with a special surface treatment. All fixing elements, nuts, washers, threaded rods, must be acid-proof. Acid-proof threaded rods and dual-component adhesive must be used for installation in concrete, tiles, etc. Through-going threaded rods or acid-proof screws must be used for installation in wood. Particular care should be taken to avoid damaging the surface of painted components. Washers made of synthetic material must be used in between painted surfaces and nuts and ordinary washers. Damaged paint must be repaired after installation, and visible threaded rods, nuts, washers, etc., must be covered with paint RAL 9010 – white. Hidden threaded rods, nuts, washers, and brackets in the rail track must be treated with a silicone coating. Wherever possible, nuts must be fitted with protective caps. There must be no swarf, dirt, or other impurities in the rail system as they will accumulate moisture and lead to corrosion. Bearings in traverse travelling trolleys must be treated with a silicone coating before installation.

Installing rail systems with rated loads of more than 250 kg (550 lbs) Certain precautions must be taken when installing rail systems with rated loads of more than 250 kg (550 lbs). Room-covering rail systems and straight rail sections including rail curves can be installed in cases where there is a rated load of more than 250 kg (550 lbs). Other rail components must not be used. A heavy duty model traverse travelling trolley must be used in connection with room-covering rail systems. Bracket types must be chosen in accordance with the list of components, certain types of bracket must not be used in connection with these installations. Rails must be installed on top of the fitting when wall brackets and floor posts are used. The mutual distance between brackets must be adapted to the type of rail in question in accordance with the instructions. Two installation elements, must be used per bracket when installing the system in a concrete ceiling or wall, in accordance to the list page 40-41. Ceilings and walls made of materials other than concrete must be carefully inspected and tested for suitability. Special care should be taken when testing at 1.5 times the rated load.

NB! Midi-rails with charging liners must not be used in corrosive or dusty surroundings (areas around swimming pools and at riding schools). Quality designation for bolts, etc. A4/AISI 316 = acid-proof A2/AISI 304/rustproof 18.8 = not acid-proof

CE-marking

Class I Permanent installation with protective ground.

23W1

Medical Equipment with respect to electrical shock, fire and mechanical hazards only. In accordance with UL 60601-1, CAN/CSA c22.2 No. 601.1

Class II None permanent installation without protective ground.

Type B in accordance with UL/EN 60601-1

Protection class • Hoist • Hand control

Read instructions before use

Mode of operation: Continous operation with intermittent load. Permissible operation time, for instance operation 3 min and pause 20 min.

Equipment not suitable for use in the presence of flammable mixtures.

1. Introduction

Classifications

IP20 IPx4

1. Introduction

Rail systems in general

A rail system comprises one or more rails, which are installed on the ceiling, the wall or on freestanding wall studs. The rail system is constructed in modules. This makes it easy to create individual solutions and to adapt the system to existing buildings. The modules are easy to handle during fitting and transport. The flexible modules also make the system suitable for recirculation.

Rail systems can be installed anywhere. Private homes, hospitals, nursing homes, therapy clinics, riding centres and swimming pools are just some of the places where a rail system can help to improve the working environment for carers and heighten the quality of life for the disabled. A ceiling hoist system takes up no floor space, makes little noise and is always ready for use.

A rail system can either be a room-covering system, single track, or a combination of the two systems.

The ceiling hoist itself runs in the rail system. All Guldmann’s ceiling hoists lift with the help of a battery operated motor. The hoist is equipped with a hanger to which the sling is secured. The rail system that the hoist runs in can be: •

A room-covering system

•

Single track

•

A combination of the two systems

The hoist is manually operated or with the help

of a remote-controlled drive-motor.

information

2. information

Bla bla

2. information

The room-covering rail system

The room-covering rail system comprises two parallel rails installed on the ceiling, the wall or on freestanding wall studs. A traverse rail runs between the parallel rails. The hoist itself glides backwards and forwards on the underside of the traverse rail in a travelling trolley. The mechanism is called a travelling trolley and has castors that run inside the track. The horizontal movement is a sliding motion that is comfortable for the user. The room-covering system makes it possible to lift the disabled person to and from any place in the room and is the optimum solution in rooms where many lifts are carried out.

Bracket

In addition the planner has considerable freedom to design the rooms in the building – both because the system saves space and because it offers flexibility when lifting a person. In some cases the parallel rails can be built into the ceiling so that only the lower part of them is visible.

Rail combination

Rail profiles

Installing a room-covering system saves space and provides an extremely high degree of freedom. The bed, a wheelchair and the other furniture in the room can be placed as desired and lifting can be carried out rapidly, easily and comfortably both with regard to the carer and the disabled person.

GH2

Hand control

2. information

The single-track rail system

In its basic form the single-track rail system comprises a single rail in which the ceiling hoist runs. The system can be extended with curves of various angles, switch tracks and a turntable. The single-track system is very suitable for moving people over longer distances. Examples of this could be corridors, riding schools or swimming pools.

Curves etc.

Switch track

In some cases the rail can be built into the ceiling so that only the lower part is visible.

Turntable

Bracket

Over and above this the single-track system can be used in the same situations and rooms as the room-covering system. But attention should be paid to the fact that wheelchairs, beds and other aid facilities must be located directly beneath the rail. This places limitations on the layout of the room due to the location of the rail.

Riding school

Swimming pool

2. information

Combination system

It is possible to combine rail systems in adjacent rooms with the help of a Combi-lock.

The Combi-lock locks the traverse rail and at the same time releases the safety lock. The hoist can then be run from one system to the other without problems.

A safety lock is installed in the traverse rail in the roomcovering system to prevent the hoist from running out of the rail.

Bracket

Rail combination

Combi-lock/safety lock

Bracket

Lifting hanger

2. information

Types of rail

There are four different types of rail: Mini, midi, maxi and jumbo.

The profile of the midi-rail differs from that of the others and cannot be used together with the other types of rail.

Mini-rails are normally used in single-track systems, as curves, the turntable and switch tracks are the same height as the mini-rail.

The overall height of the rails in a room-covering system can vary from 97 mm approx (3 15/16") for two mini-rails (mini traverse rail mounted between mini parallel rails) to 381 mm approx (15") for two jumbo-rails (jumbo parallel rails with underhanging jumbo traverse rail).

In certain cases it is possible to build in the rails in rooms with suspended ceilings, so that only the lower side of the rail is visible, both in connection with single-track and room-covering systems.

The traverse rail can be mounted between the parallel rails, be underhanging or be a combination of the two solutions.

Mini, maxi and jumbo-rails can be combined as required. Max. projection 0,3 0,5

Max distance between supporting points m

0,7 1,25 1,6 1,75 2,5 3,5

Delivery length

4,5 5 5,25 7 7,5

2 3

4 5

6 7 8

GH2 - Max 200 kg (440 Lbs) Mini

Midi

Maxi

Jumbo

x x

GH2 HD – Max 250 kg (550 Lbs) Mini

Midi

Maxi

Jumbo

x x

GH2 HD, Twin – Max 455 kg (1000 Lbs) x

Midi

Maxi

58 © Guldmann GB-1394/11/08

x x

126 5"

109

2 5/16"

Jumbo

171 6 3/4"

4 1/4"

Mini

Midi

Maxi

Jumbo

Hoist and Pontus

CEILING HOISTS

2. information

Components – Hoist system

GH2 - 200 KG (440 lbs)

GH2+2 - 200/250 KG (440/550 lbs)

GH2 R - 200 KG (440 lbs)

GH2 HD - 250 KG (550 lbs)

120001

With drivemotor 120001

med ir control 120001

heavy duty 120001

GH2 F & GH2 F HD

free-standing single track system - 3m

free-standing room-covering track system - 3x3m

12400

12405

Pontus mobile system

120001

GH2 HD Twin - 455 KG (1000 lbs)

heavy duty 120001

Charging accessories

charging station DH2000

Roomcov.. dh2000 charging station

For gh2 mini, maxi jumbo single rail

Roomcovering midi gh2

Roomcovering mini, maxi, jumbo with gh2 DC

12371

12360

12385

12384

12387

charging station passage

charging station DH2000/GH2

Wire + lock for charging liner

lINER

LOCK FOR charging liner

123865

123855

DH2000/GH2 charger

Transformer

127777

123753

937001

trolley 250 KG (550 LBS)

trolley HEAVY DUTY – 455 kg (1000 LBS)

GH2 F, TRAVELLING TROLLEY

12354

123540

12460

Accessories

Power supply

charging

2. information

Components – Hoist system

12277-X

12364

Ceiling brackets

rosette

12421

12376

455 kg (1000 lbs)

ADJUSTING DISC - GREY

ADJUSTING DISC - WHITE

12437 =1 mm (1/16") 12438 =2 mm (1/8") 12439 =5 mm (1/4")

124371 =1 mm (1/16") 124381 =2 mm (1/8") 124391 =5 mm (1/4")

direCT UNDER CEILING

455 kg (1000 lbs)

EXTENDED

2. information

Components – Hoist system

12423

COUPLING FITTING

12425-xxx

12336

455 kg (1000 lbs)

COUPLING FITTING

12427-xxx

12448

200 kg (440 lbs)

STABILIZING BRACKET

12451-xxx

12457-xxx

EXTENDED SLOPING CEILING

EXTENDED ADJUSTABLE rosette

EXTENDED ADJUSTABLE

455 kg (1000 lbs)

LIFTING ACCESSORIES

Lifting accessories

standard - 250 KG (550 lbs)

small - 250 KG (550 lbs)

x - 300 KG (660 lbs)

SWING - 250 KG (550 lbs)

21170 21180 21183 21186 21190

21270 21280 21283 21286 21290

21370 21380 21383 21386 21390

21187 21287 21587

with weight adjustment 250 KG (550 lbs)

without weight adjustment 150 KG (330 lbs)

28430

28460

bODY sCOOP lifter 150 KG (330 lbs)

Horizontal lifting hanger for DH 4000 – incl. sling - 150 KG (330 lbs)

28425

28440

HORIZONTAL LIFTING SUPPORT

2. information

Components – Hoist system

info-board

21140

21340

coatingspray

coating

antiSTATIC SET

Coating of hoist, charging houses, combi-Lock for use in corrosive surroundings

coating

ACCESSORIES

Parking space

94517

99940

12006

Rails and accessories

mini rail

midi rail

maxi rail

jumbo rail

12115 = 1 m • 12120 = 2 M 12125 = 3 m • 12130 = 4 m 12135 = 5 m • 12140 = 6 m

12221 = 1 m • 12222 = 2 M 12223 = 3 m • 12224 = 4 m 12225 = 5 m • 12226 = 6 m 12227 = 7 m • 12228 = 8 m

12160 = 1 m • 12165 = 2 M 12170 = 3 m • 12175 = 4 m 12178 = 5 m • 12180 = 6 m 12185 = 7 m • 12190 = 8 m

12194 = 6 m 12195 = 8 m

rail curve 455 kg (1000 lbs)

switch track manual 250 kg (550 lbs)

switch track electric 250 kg (550 lbs)

turntable electric 250 kg (550 lbs)

122402 = 90º (2mx2m) 12240 = 90º 12242 = 60º 12244 = 45º 12246 = 30º

12255 12256 12265 12266

single manual 250 kg (550 lbs)

single electric 250 kg (550 lbs)

double electric 250 kg (550 lbs)

safety lock traverse rail

12343

123432

123442

123436

transverse drive mini/maxi/jumbo rail 250 kg (550 lbs)

transverse drive midi rail 250 kg (550 lbs)

= right 90º = right 60º = left 90º = left 60º

12275 12276 12285 12286

= right 90º = right 60º = left 90º = left 60º

12290

transverse drive

combi lock

Rail system

2. information

Components – Hoist system

12091

cover plate

12330

12444 – MINI 124425 – MIDI 12442 – MAXI 12443 – JUMBO

12090

endstop

Wall brackets

For rail end 455 KG (1000 lbs)

For rail along wall 455 KG (1000 lbs)

plaster wall 200 KG (440 lbs)

12454

12453

12449

wall brackets

840 mm (33 1/2") 30

124811

1248031

124801

100

250

400 mm (16")

150 20

124841

guideway - 250 kg (550 lbs) (supplement)

3000 mm (120")

3000 mm (120") 300 mm (12")

3000 mm (120")

upright support brackets

for rail end and rail along wall 455 KG (1000 lbs)

210

2. information

Components – Hoist system

2. information

List of components Fittings

anchorbolt faz

Threaded rod

impact anchor

9799461010 - faz M10 x 90 9799461013 - faz M10 x 110

9799510110 - M10 x 110 9799510130 - M10 x 130

9799461240 - FZeA 12 X 40 97994612405 - FZeA 12 X 40

internal threaded rod

sleeve for injection

concrete screws

94534 - M10 indvendig

94535 - Ø16 for threaded rod 94536 - Ø20 for internal threaded rod

ficher 9799485 - Fbs 8 / 5 us 979940825 - Fbs 8 / 25 us

hilti 9799410565 - 10,5 x 65mm 9799410575 - 10,5 x 75mm 9799410575 - 10,5 x 90mm

insert bushing

wood screw

Plaster plugs

94537 - ø14 til CONEDRILL

9789408100 - Ø8x100 - 200mm

9799452 - 5 x 52mm 9799465 - 5 x 65mm

Drive-in nut

Nut

nut protector

970941050 - m10 x 50mm

95545 - m8, white 95546 - m8, grey 95506 - m10, grey 95507 - m10, white

9799410 - m10

chemical fixing including static mixer

static mixer for chemical fixing

94532

94533

cleaning brush

press gun for chemical fixing

94529 - ø14 - Ø20

94531

cleaning pump

cone drill

94530

94534141 - ø14

concrete drill

installation starting kit

9453406220 - ø6 - Ø20 x 220 mm

94538

2. information

List of components Installation tools

Previous Page Next Page

Guldmann

Ceiling Hoists

GH2 Installation Guide UL-2.00 Nov 2008