Assembly Instructions
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CLUB SERIES LEG EXTENSION
ASSEMBLY INSTRUCTIONS Part # 7154801 Rev B.
1
Revision: 09/11/01
PARTS LIST KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PART # DESCRIPTION 69517xx TOWER 69509xx PIVOT ARM SUPPORT 69502xx HANDLE 69646xx PIVOT ARM 68839xx GUIDE ROD SUPPORT 69529xx CAM SHROUD 69622xx COUNTERBALANCE 69623xx CROSS SUPPORT 69483xx SEAT FRAME 69450xx 16” TUBE 69236xx HEAD PLATE 3102901 3/8 X 1-1/4” BOLT 3102902 3/8 X 2-1/4” BOLT 3102903 3/8 X 2-1/2” BOLT 3102922 3/8 X 2-3/4” BOLT 3102942 3/8 X 3-1/2” BOLT 3102905 3/8 X 3-3/4” BOLT 3202404 3/8 X 3” BUTTON HEAD BOLT 3102807 3/8” LOW HEIGHT LOCK NUT 3230701 STARLOCK WASHER 3102514 3/8” SAE WASHER
QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 13 2 4 4 24 4 36
KEY PART # DESCRIPTION QTY 22 6866701 3/8” RH WASHER 49 23 3203501 PILLOW BLOCK 2 LEA7622001 24 6913801 WEIGHT STACK SELECTOR PIN 1 25 3108001 WEIGHT STACK CUSHION 2 26 6866601 RH CAP BLACK 6 27 3222001 1” SHAFT COLLAR 2 28 3116001 1-1/4” RUBBER BUMPER 1 29 6714901 GUIDE ROD BUSHING 2 30 6912801 2” ACCORDION SLEEVE 1 31 6912803 3” ACCORDION SLEEVE 1 32 6966101 PLACARD LABEL 1 33 6966201 LANGUAGE PLACARD LABEL 1 34 6957001 WEIGHT STACK LABEL 1 35 6927001 GUIDE ROD 2 36 6887202 10 LB. WEIGHT PLATE (STD) 15 37 6888402 15 LB. WEIGHT PLATE (OPT) 5 38 68775xx BACK PAD 1 39 69574xx SEAT PAD 1 40 6866602 RH CAP WHITE 43 OR 6866603 RH CAP PLATINUM 43
Replace xx with below color code
Replace xx with below color code
Tools Required for Assembly
Frame Color Codes Code Description #07 PLATINUM #08 WHITE
* Rubber mallet or hammer * 3/4” wrench, 9/16” wrench * Ratchet with 9/16” socket * 3mm, 1/8” 7/32”, 1/4” Allen wrench
Bolt Length Ruler
Upholstery Color Codes Code Description #02 ROYAL BLUE #03 SLATE #04 CRANBERRY #05 NORTHWOODS #06 SPACE BLUE #07 AMERICAN BEAUTY RED #08 SUEDE #12 BLACK #13 HUNTER GREEN #14 REGIMENTAL BLUE #15 GINGERSNAP #16 CONCORD #17 TURQUOISE #18 RASPBERRY #19 CROCUS
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
1/2
0
1/2
1
1/2
2
1/2
3 2
1/2
4
1/2
5
6
19 3/8” LOW HEIGHT LOCK NUT
12 3/8 X 1-1/4” BOLT
13 3/8 X 2-1/4” BOLT
21 3/8” SAE WASHER
14 3/8 X 2-1/2” BOLT
15 3/8 X 2-3/4” BOLT 20 STARLOCK WASHER 16 3/8 X 3-1/2” BOLT
26 40 RH CAP (BLACK/WHITE/PLATINUM)
17 3/8 X 3-3/4” BOLT
18 3/8 X 3” BUTTON HEAD BOLT
22 RH WASHER
3
6958401 CABLE
1
40
19 2
21
22
3/8 X 2-3/4” 15
3/8 X 3-3/4” 17
FIGURE 1 STEP 1: • LOOSELY assemble the top of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 1. • LOOSELY assemble the bottom of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 3-3/ 4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 1. 1/2
0
1/2
1
1/2
2
1/2
3 4
1/2
4
1/2
5
6
BACK ASSY (1) 6947802 WLDMT, BACK PAD ADJUST BLK (1) 6933301 LABEL, SEAT ADJUST (1) 6897001 PLATE, ADJ 15 POS. RIBBED (1) 6897101 PLATE, ADJUSTMENT FLAT (4) 3234301 5/16-18 X 1/2 HXS FL SC ST BZ (1) 6912202 HINGE WELDMENT (2) 6896901 HINGE PIN (4) 3221701 E-RING (1) 3222101 SPRING (1) 3233401 3/8 DIA X 2-1/2 HXS, SOC, SHL (1) 3114705 NUT
9
19 2 BACK STOP (1) 3233301 SHOULDER BOLT (1) 3226701 LOCK WASHER
22 3/8 X 3-3/4” 17
21
40
FIGURE 2 STEP 2: • LOOSELY assemble the SEAT FRAME (9) to the PIOVT ARM SUPPORT (2) using four RH CAPS (40), two 3/8 X 3-3/4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 2.
5
1
40
19
21
22
28 2
9
8 3/8 X 2-3/4” 15
FIGURE 3 STEP 3: • LOOSELY assemble the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9) using eight RH CAPS (40), four 3/8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 3. • Assemble one 1-1/4” RUBBER BUMPER (28) to the PIVOT ARM SUPPORT (2) as shown in FIGURE 3.
• Securely tighten all loose frame connections made to this point, in the following order: 1.Tighten the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9). 2.Tighten the SEAT FRAME (9) to the PIVOT ARM SUPPORT (2). 3. Tighten the PIVOT ARM SUPPORT (2) to the TOWER (1) (upper and lower). 4. Snap RH CAPS (40) over the RH WASHERS (22) on all tightened connections. 1/2
0
1/2
1
1/2
2
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3 6
1/2
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1/2
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6
10
22 21 19 40 3/8 X 2-3/4” 15 9
FIGURE 4 STEP 4: • SECURELY assemble the 16” TUBE (10) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 4.
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SEE PAGE 17 FOR WORK ARM AND TIBIA PARTS
30
18 3/8 X 3” BUTTON HEAD 20 31 23
4
FIGURE 5 STEP 5: • Slide one 2” ACCORDION SLEEVE (30), one 3” ACCORDIAN SLEEVE (31) and two PILLOW BLOCKS (23) over the shaft of the PIVOT ARM (4) as shown in FIGURE 5. • Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (18) and four STARLOCK WASHERS (20) to the the PILLOW BLOCKS (23) as shown in FIGURE 5
40 2
19 21
22 TIGHTEN! SET SCREWS 23
3/8 X 3” 18 BUTTON HEAD
4
FIGURE 6 STEP 6: • SECURELY assemble the PILLOW BLOCKS (23) on the PIVOT ARM (4) to the PIVOT ARM SUPPORT (2) using the four previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (18), four 3/8” SAE WASHERS (21), four RH WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (40) as shown in FIGURE 6. • IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set screws. 8
4 CABLE
FIGURE 7 STEP 7: • Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 7.
40 15 3/8 X 2-3/4” 21 22
3
9 19
FIGURE 8 STEP 8: • SECURELY assemble the HANDLE (3) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 8. 9
FIGURE 9 39
9
22 15 3/8 X 2-3/4” 40
STEP 9: • SECURELY assemble the SEAT PAD (39) to the SEAT FRAME (9) using three RH CAPS (40), three 3/8 X 2-3/4” BOLTS (15) and three 3/8” RH WASHERS (22) as shown in FIGURE 9.
12 3/8 X 1-1/4”
22
26
38
9
FIGURE 10 • SECURELY assemble the BACK PAD (38) to the SEAT FRAME (9) using two BLACK RH CAPS (26), two 3/8 X 1-1/4” BOLTS (12) and two 3/8” RH WASHERS (22) as shown in FIGURE 10. 1/2
0
1/2
1
1/2
2
1/2
3 10
1/2
4
1/2
5
6
26
19 21
22
7 4
13 3/8 X 2-1/4”
40
FIGURE 11 STEP 11: • SECURELY assemble the COUNTER BALANCE (7) to the PIVOT ARM (4) using two BLACK RH CAPS (26), two RH CAPS (40), two 3/8 X 2-1/4” BOLTS (13), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 11. 19
26
6
22 3/8 X 3-1/2” 16 40
2
FIGURE 12 STEP 12: • SECURELY assemble the CAM SHROUD (6) to the PIVOT ARM SUPPORT (2) using two RH CAPS (40), two BLACK RH CAPS (26), two 3/8 X 3-1/2” BOLTS (16), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 12. 11
5
FIGURE 13
29 27
24
1
11 35
36
36
37
HEAVY WEIGHT OPTION
25
STEP 13: • Insert the two GUIDE RODS (35) (found in the SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 13. Lubricate the GUIDE RODS (35) with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (25) down over the GUIDE RODS (35). See FIGURE 13. • Using EXTREME CARE place twenty 10 LB. WEIGHT PLATES (36) over the GUIDE RODS (35) as shown in FIGURE 13.(NOTE: If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (37) over the GUIDE RODS (35) first, then slide ten 10 LB. WEIGHT PLATES (36) over the GUIDE RODS.) • Carefully Slide the HEAD PLATE (11) down over the GUIDE RODS (35) onto the weight stack as shown in FIGURE 13. • Slide one WEIGHT STACK SELECTOR PIN (24) over the shaft on the HEAD PLATE (11) as shown in FIGURE 13. • Slide two 1” SHAFT COLLARS (27) over each GUIDE ROD (35) as shown in FIGURE 13. • Slide two GUIDE ROD BUSHINGS (29) over each GUIDE ROD(35) • Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (35) as shown in FIGURE 13. 12
FIGURE 14 1
19 5
22
29
27
14 3/8 X 2-1/2”
40
TIGHTEN!
11
24
STEP 14: • SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-1/2” BOLTS (14), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 14. (NOTE: Be sure to route cable through the hole of the GUIDE ROD SUPPORT (5) before tightening.) • Slide GUIDE ROD BUSHINGS (29) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (27) underneath the GUIDE ROD BUSHINGS (29) and SECURELY tighten the set screws. • Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (11) until the CABLE is taunt and tighten jam nut securely. See FIGURE 14. • Insert the WEIGHT STACK PIN (24) into the WEIGHT STACK as shown in FIGURE 14.
13
FIGURE 15
11
36 37
34
STEP 15: • The WEIGHT STACK LABEL sheet (34) includes labels for both lbs. and kgs. for both the standard and optional weight stacks. • Peel the backing off the WEIGHT STACK LABEL (34), line up sheet to the right of the selector opening and apply labels to the WEIGHT PLATES (36 or 37), starting with the HEAD PLATE (11) as shown in FIGURE 15. • REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
14
32 33
FIGURE 16 STEP 16: • Assemble the PLACARD LABEL (32) or the LANGUAGE ADDENDUM PLACARD LABEL (33) to the FRONT SHROUD as shown in FIGURE 16.
15
CAUTION-PLEASE READ There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules: 1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury. 2. Do not allow minors or children to play on or around this equipment. 3. Exercise with care to avoid injury. 4. Consult your physician before beginning any exercise program.
WARRANTY INFORMATION 10 YEARS 3 YEARS 1 YEAR 90 DAYS
STRUCTURUAL FRAME PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS CABLES UPHOLSTERY
PREVENTATIVE MAINTENANCE TIPS Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED CLEAN Upholstery X Guide Rods X Hand Grips X INSPECT Visual Overall X Cables X Hardware X Frame X Hand Grips X LUBRICATE Guide Rods X
Clean:
• Upholstery with mild soap and water. • Guide rods with a cotton cloth. • Hand grips with mild soap and water. • Frame damage can be repaired with touch-up paint purchased from your LifeFitness customer service representative at (800)3513737.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment points. • Hardware should be checked for looseness. Tighten as required. • Frames should be inspected for wear or damage. • Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods.
Thank you for purchasing the LifeFitness CLUB SERIES LEG EXTENSION. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at (800) 351-3737. 16
CSLE WORK ARM 9 14
7 13 12
2
11
6
8
3 10 1
ITEM NO. PART NO.
5
1
4
2 3 4 5 6 7 8 9 10 11 12 13 14
QTY.
6945207 6945208 6405201 6412001 3233301 3226701 6466901 3108403 3104903 6996801 6952407 6952408 6962202 6866701 3102807 6866601 6866602 6866603
1 3 1 1 1 1 2 2 1 1 1 2 2 2
DESCRIPTION WLDMT, ADJ PIVOT ARM (LE) PLATINUM WLDMT, ADJ PIVOT ARM (LE) WHITE CAP, END 2 SQ 10-14 GA ASSY, SPRING PIN 3/8 DIA X2.75 5/16 DIA X 1/2 HXS, SOC, SHL WASHER,LOCK 1/4ID SAE HEAVY BZ ASSY, SPRING PIN 1/2 DIA X 3.5 3/8-16 X 2-1/2 HXS FL SC ST BZ BRNG, FLANGE 1.00 ID X 1.25 OD PLATE, 1/2 X 2 X 6 WLDMT, ADJ CAM (LE) PLATINUM WLDMT, ADJ CAM (LE) WHITE COUNTER BALANCE,3X 1-1/2X 7BLK WASHER, RH 3/8 ID NUT, NYLOCK 3/8-16 LOW HT CAP, RH-20 BLACK CAP, RH-20 WHITE CAP, RH-20 PLATINUM
CSLE TIBIA
4 2
1 6 5 7
ITEM NO. PART NO. QTY. DESCRIPTION 8 3
1 2 3 4 5 6 7 8
6945801 6939901 3222701 LEA3102416 6946102 3234301 3119303 6946901
2 1 2 1 1 4 2 2
PLATE, ADJUST 7-1/2 LABEL, ADJUST 2-6 SHAFT COLLAR,1-1/4ID BLK PLSTC CAP, END 2 X 1 10-14GA WLDMT, ROLLER PAD SUPPORT BLK 5/16-18 X 1/2 HXS FL SC ST BZ CAP, END 1-1/4 RD 10-14GA PAD, ROLLER 1-1/4ID X 5 OD X10