PHYSIO CONTROL Battery Support System 2 Service Manual part number 3010516-00

Service Manual

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File Name: physio_control_battery_support_system_2_service_man.pdf

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Battery Support System 2 Service Manual

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Battery Support System 2

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Preface

Safety

Device Description

Operating Instructions

Modes of Operation

Performance Inspection

Instrument Calibration

Troubleshooting

Preventive Maintenance

Replacement Procedures

Parts Lists and Assembly Diagrams

Index

Title Page

Battery Support System 2

Preface

Section Contents This Service Manual is intended for use by qualified service personnel. It describes how to maintain, test, troubleshoot, and repair the Battery Support System 2 (BSS 2). This section covers trademarks, warranty information, safety information, and includes a glossary of frequently used terms. A separate publication, the Battery Support System 2 Operating Instructions, is intended for use by physicians, clinicians, and emergency care providers. It provides step-bystep instructions for all operating features of the BSS 2 as well as operator-level testing and maintenance.

Trademarks Service Personnel Qualifications Contacting Physio-Control Corporation Responsibility for Information Device Tracking Service Information BSS 2 Recycling Warranty Configuration Information

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Battery Support System 2

Preface

Trademarks PHYSIO-CONTROL, FASTPAK, and LIFEPAK are registered trademarks of Physio-Control Corporation. PARTSLINE is a trademark of Physio-Control Corporation. MICROSOFT, WINDOWS, and WINDOWS 95 are either registered trademarks or trademarks of Microsoft Corporation in the US and/or other countries. Adobe and Acrobat are trademarks of Adobe Systems Incorporated. Fluke is a registered trademark of Fluke Corporation.

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Battery Support System 2

Preface

Service Personnel Qualifications Service personnel must be properly qualified and thoroughly familiar with the operation of the BSS 2. Service Personnel must meet at least one of the following requirements (or the equivalent): ■ ■ ■

Associate of Applied Science, with an emphasis in biomedical electronics Certificate of Technical Training, with an emphasis in biomedical electronics Biomedical electronics experience

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Battery Support System 2

Preface

Contacting Physio-Control Corporation Corporate Headquarters Physio-Control Corporation 11811 Willows Road Northeast Post Office Box 97006 Redmond, WA 98073-9706 USA Telephone: 1.425.867.4000 Toll Free (USA only): 1.800.442.1142 Fax: 1.425.867.4121 Internet: www.physiocontrol.com

European Union Contact Physio-Control UK Ltd. Leamington Court Andover Road, Newfound Basingstoke, Hampshire RG23 7HE United Kingdom Telephone: 44.1256.782.727 Fax: 44.1256.782.728

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Battery Support System 2

Preface

Responsibility for Information This Service Manual describes procedures for maintenance, testing, troubleshooting, and repairing the BSS 2. It is intended for use by qualified service personnel only. The Battery Support System 2 Service Manual does not cover operation of the BSS 2 in the clinical setting. Service personnel must also consult the Battery Support System 2 Operating Instructions to obtain a complete understanding of the use and maintenance of the BSS 2. It is the responsibility of our customers to ensure that the appropriate person(s) within their organization have access to the information in this Service Manual, including any warnings and cautions used throughout the Battery Support System 2 Service Manual.

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Battery Support System 2

Preface

Device Tracking USA only, including US government-owned units: Defibrillator manufacturers and distributors are required to track the location of defibrillators. If your defibrillator has been sold, donated, lost, stolen, exported, or destroyed, or if it was not obtained directly from Physio-Control, please notify Physio-Control at 1.800.442.1142, extension 4530. General information related to device tracking: It is important to maintain accurate records of device location within your facility or system. Maintenance of such records eases the process of locating devices should it be necessary to modify them. Medical devices should be tracked by both the manufacturer’s part and serial number. Internal asset or tracking numbers may also be useful in maintaining adequate control of medical devices.

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Battery Support System 2

Preface

Service Information Before attempting to clean or repair any assembly in BSS 2, service personnel should be familiar with the information in the Preventive Maintenance section. Inspect any device that has been dropped, damaged, or abused to verify that the BSS 2 is operating within performance standards listed in the Performance Inspection Procedure (PIP), and that the leakage current values are acceptable. Component replacement for the BSS 2 is limited to those items accessible at the upper case assembly level. Component replacement and internal adjustments must be made by service personnel qualified by appropriate training and experience. For servicing and maintaining the BSS 2, contact your local Physio-Control service or sales representative. In the USA, call Physio-Control Technical Services at 1.800.442.1142. Outside the USA, contact your local Physio-Control representative. Refer to the BSS 2 serial number label and to the Operating Instructions for information about your local Physio-Control service representative.

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Battery Support System 2

Preface

BSS 2 Recycling Recycle the BSS 2 at the end of its useful life. ■

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Recycling Assistance – The BSS 2 should be recycled according to national and local regulations. Contact your local Physio-Control representative for assistance. Preparation – The BSS 2 should be clean and contaminant-free prior to being recycled. Recycling of Batteries – Follow instructions provided in this Service Manual and local guidelines for recycling rechargeable nickel-cadmium or sealed lead-acid batteries. Packaging – Packaging should be recycled according to national and local regulations.

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Battery Support System 2

Preface

Warranty The BSS 2 is warranted against all defects in materials and workmanship for a period of one year from the date of delivery. All batteries supplied by Physio-Control for LIFEPAK defibrillator/monitor products are warranted for a period of one year. If Physio-Control receives notice of a battery defect during the warranty period, Physio-Control will replace the battery upon verification of the defect. Use of other manufacturers’ batteries and accessories with Physio-Control defibrillator/monitor products may void Safety Agency Certifications and warranty.

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Battery Support System 2

Preface

Configuration Information This Service Manual is current with the following revision level: final assembly, part number 3010035-01, revision A.

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Battery Support System 2

Safety

Section Contents The Safety section describes safety conventions, terms, and symbols used in this Service Manual or on the Battery Support System 2 (BSS 2). The information is intended to alert service personnel to recommended precautions in the care, use, and handling of this device.

Terms General Warnings and Cautions Symbols Acronyms and Abbreviations

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Battery Support System 2

Safety

Terms Certain terms are used in this Service Manual or on the equipment. Familiarize yourself with their definitions and significance. Danger: Immediate hazards that will result in serious personal injury or death. Warning: Hazards or unsafe practices that could result in serious personal injury or death. Caution: Hazards or unsafe practices that could result in minor personal injury or product/property damage. Note: Points of particular interest for more efficient or convenient BSS 2 operation; additional information or explanation concerning the subject under discussion.

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Battery Support System 2

Safety

General Warnings and Cautions

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This section contains general warnings and cautions. Keep these warnings and cautions in mind when working with the BSS 2. Other, more specific warnings and cautions appear throughout this Service Manual.

WARNINGS! Possible fire or explosion. Do not use this device in the presence of oxygen sources, flammable gases or anesthetics. Place the BSS 2 in the proper location as specified in BSS 2 operating instructions. Possible fire or explosion. The BSS 2 is designed to be used with Physio-Control batteries only. Other manufacturers’ batteries may overheat in this battery support system. Do not use with remanufactured batteries or alternate source batteries. Shock or fire hazard. Do not immerse any portion of this device in water or other fluids. Avoid spilling any fluids on the device or accessories. Do not clean with alcohol, ketones, or other flammable agents. Do not autoclave or sterilize this device.

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Battery Support System 2

Safety

General Warnings and Cautions

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WARNING! Possible loss of power during patient care. Physio-Control has no information regarding the performance or effectiveness of its LIFEPAK® defibrillator/monitors if they are used with other manufacturers’ batteries or battery chargers. Using other manufacturers’ batteries or battery chargers may result in device failure and may void warranty. Use only Physio-Control batteries and the appropriate PHYSIO-CONTROL Battery Support System.

CAUTIONS! Possible equipment damage. This device may be damaged by mechanical or physical abuse such as immersion in water or dropping. If the device has been abused, remove it from use. Possible or potential inaccurate battery charge level indicator. Using the PHYSIO-CONTROL® Battery Support System (P/N 801807) or the two-well Battery Charger (P/Ns 9-00284, 9-00288, and 801530) to charge and maintain a FASTPAK® 2 battery will eventually result in an inaccurate battery charge level indicator. Use only the BSS 2 (P/N 3010035) to charge and maintain FASTPAK 2 batteries.

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Battery Support System 2

Safety

General Warnings and Cautions

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CAUTION! Possible equipment damage. The supplied power cord is used to connect the battery support system to ac line voltage. Excessive voltage may cause fuses in the BSS 2 to blow. Before connecting the battery support system, ensure that you are using a grounded outlet of the correct voltage. Note: The BSS 2 has no ON/OFF switch. When connecting the BSS 2 to ac line voltage, make sure that the power cord is easily accessible and is not obstructed in any way. In case of device malfunction or overheating, disconnect the device from the ac line voltage by removing the power cord.

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Battery Support System 2

Safety

Symbols

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The following list includes symbols that may be used in this Service Manual or on the Battery Support System 2. Some of these symbols may not be relevant in every country.

Attention, consult accompanying documents

C RBR

Recycle NiCd battery

Ni-Cd

Recycle this product Direct current Alternating current

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Rechargeable sealed lead acid battery: Recycle battery

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Battery Support System 2

Safety

Symbols

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Positive terminal Negative terminal Indoor use only Fuse LOT YYWW

Manufacturing date (batteries) Manufacturing date (BSS 2)

NRTL/C

Canadian Standards Association EEC mark of conformity

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Battery Support System 2

Safety

Acronyms and Abbreviations

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The following acronyms and abbreviations appear in this Service Manual.

Integrated circuit

Slow Blow fuse

LED

Light emitting diode

NiCd

Nickel-Cadmium chemistry battery

P/N

Part number

S/N

Serial number

SLA

Sealed lead acid battery

BSS 2

Battery Support System 2

PCB

Printed circuit board

DMM

Digital multimeter

ESD

Electrostatic discharge

UUT

Unit Under Test

I2 C

Inter-integrated circuit

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LIFEPAK

LIFEPAK Defibrillators

PHYSIO CONTROL Battery Support System 2 Service Manual part number 3010516-00