aplha_180_instruction_manual.pdf
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ACN 072 489 484
PO Box 1440, Moorabbin, Victoria 3189, Australia
Pro-Med Australia Pty Ltd
DISTRIBUTED BY:
INSTRUCTION MANUAL
Electric Leg Spread
Patient Lifter
TWIN BOOM
Page 2
50
Notes
Distributors ......................................... 41
Log Book ............................................. 45
Notes ................................................... 50
Maintenance ........................................ 31
Recharging ............................... 32
Sling Care ................................ 33
Lifter Maintenance .................... 34
Trouble Shooting ...................... 39
Lifting ................................................... 19
Safety Precautions ................... 20
Selecting the Sling .................... 21
Fitting the Sling ......................... 23
Lifting the Patient ...................... 25
Moving the Patient .................... 29
Lowering the Patient ................ 30
Features ................................................. 9
Overview ................................... 10
Specifications ........................... 11
Mechanical Features ................ 12
Electrical Features ..................... 13
Attachment Options .................. 15
Slings ........................................ 17
Getting Started ...................................... 5
Documentation ............................ 6
Assembly Instructions ................. 7
Preface ................................................... 1
Pro-Med Credentials ................... 2
Warranty ..................................... 3
Key to Symbols ........................... 4
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ii
Major
Major
Periodic
Inspection
Signature
Inspected By
Date
Minor
Pre-Delivery
Service Type
Signature
Inspected By
Date
Minor
Pre-Delivery
Periodic
Inspection
Service Type
Action Taken
Condition Report
Action Taken
Condition Report
49
Log Book
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48
Major
Major
Periodic
Inspection
Signature
Inspected By
Date
Minor
Pre-Delivery
Service Type
Signature
Inspected By
Date
Minor
Pre-Delivery
Periodic
Inspection
Service Type
Log Book
Action Taken
Condition Report
Action Taken
Condition Report
Key to Symbols ....................................... 4
Warranty .................................................. 3
Pro-Med Credentials .............................. 2
�������
1
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Pro-Med designs and manufactures quality engineered patient lifting equipment for the care of
the infirm and disabled in hospitals, nursing
homes and home care.
2
•
Each machine is operated by leading edge electrical or hydraulic technology.
•
•
The Australian Government endorses Pro-Med for its medical equipment
export marketing program.
Complete range of slings and supports designed and manufactured by
Pro-Med using medical quality padding and fabrics.
Lifting capacities 127kg/280lb to 272kg/600lb. Engineering safety factor
exceeds European Standards.
Each finished lifter is individually tested in our laboratory. No lifter is delivered
without a signed Quality Test Certificate bearing the serial number of that unit.
Global operations for in-warranty and out-of-warranty service support.
CE Mark (European Union Listing)
FDA Registration 9613615 (USA)
FDA Listing A804934 (USA)
Australian Therapeutic Goods Listing, Certificate of Listing AUST L 42882
•
•
•
•
•
•
•
PRO-MED Credentials
Preface
Major
Major
Periodic
Inspection
Signature
Inspected By
Date
Minor
Pre-Delivery
Service Type
Signature
Inspected By
Date
Minor
Pre-Delivery
Periodic
Inspection
Service Type
Action Taken
Condition Report
Action Taken
Condition Report
47
Log Book
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46
Major
Major
Periodic
Inspection
Signature
Inspected By
Date
Minor
Pre-Delivery
Service Type
Signature
Inspected By
Date
Minor
Pre-Delivery
Periodic
Inspection
Action Taken
Condition Report
Action Taken
Condition Report
TO BE COMPLETED AFTER EACH INSPECTION/SERVICE
Service Type
Log Book
3
Pro-Med disclaims any responsibility for accidents, mishaps or injury caused by
the combination of Pro-Med products with another manufacturer’s equipment.
It is the responsibility of the Purchaser to train and instruct new staff on the
proper use of the products. Warning: It is the responsibility of the Purchaser to
select the appropriate Pro-Med Lifter and Pro-Med Sling to address the lifting
needs of an individual. An incorrect selection may cause injury. If in doubt, seek
input from a suitably qualified therapist.
No warranty claim shall apply where the product or any part thereof has been
altered, varied, modified, or damaged either accidentally or through improper or
negligent use, or repaired or serviced by any persons not accredited by the
Authorised Distributor. Pro-Med Slings void warranty if not laundered as per
instructions on the Sling Label.
Batteries ............................................................... 3 months
Slings ................................................................... 1 year
Accessories on Lifter ........................................... 2 years
Weighing Devices ................................................ 1 year
Patient Lifter including Electronics / Hydraulics .. 2 years
Pro-Med Australia Pty Ltd warrants its products to be free from defects in material
and workmanship under normal use and service and will, within the periods
stated below from the date of purchase, repair or replace, without cost to the
original customer, any part, assembly, or portion thereof which shall be returned
to Pro-Med and from our inspection, shows to be defective.
Warranty
Preface
Page 7
Safe Working Load. Represents the maximum load the lifter is
rated at for safe operation.
Do not iron.
Do not tumble dry.
Dry cleanable.
Do not dry clean.
4
Please refer to individual sling labels for complete instructions regarding washing
and laundering.
Do not use bleach.
Wash at maximum
temperature 85o C
(198o F) permanent
press cycle.
Wash at maximum
temperature 60o C
(140o F) permanent
press cycle.
The following symbols are used on sling labels and relate to washing
instructions:
���
The symbol required to be displayed on regulated products for
sale on the European Market. It indicates that the product complies
with applicable European Directives related to health, safety,
environment and consumer protection.
The following symbols are used on lifter and attachment labels:
Key to Symbols
Preface
Ensure the patient lifter is serviced regularly
(refer Lifter Maintenance, page 33).
Contact an Authorised Pro-Med Distributor /
Service Agent immediately if there are any
problems with the operation of the patient
lifter.
Ensure the Log Book is completed and
signed.
Record any repairs required.
Withdraw the patient lifter from service if
inspection reveals that user safety is
jeopardised in any way from use of the
patient lifter.
Ensure ongoing servicing after the Warranty
Period is maintained by agreement between
you and an Authorised Pro-Med Distributor /
Service Agent.
�
�
�
�
�
Warranty Period
Serial No
Record any repairs required.
Advise the Owner to withdraw the patient
lifter from service if inspection reveals that
user safety is jeopardised in any way from
use of the patient lifter.
Ensure ongoing servicing after the Warranty
Period is maintained by agreement between
you and the Owner.
�
�
Ensure the Log Book is completed and
signed.
�
�
Ensure the patient lifter is serviced in
accordance with the Manufacturer’s
recommendations.
�
Authorised Pro-Med Distributor /
Service Agent:
Check List
Distributed By
�
Owner:
Date of Purchase
Product Name
Customer Address
Customer Name
��������
45
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Patient Handling Technologies
607 N. 2nd Street, Allantown, Pennsylvania, 18102
Tel: (610) 432 8753 (800) 471 2776 Fax: (610) 433 9107
Alpha Modalities
408 SW Second Avenue, Suite 320, Portland, Oregon, 97204-3410
Tel: (503) 274 9925 Fax: (503) 402 1979
USA
Harvest Healthcare
110 Rutland Road, Sheffield, S3 9PJ
Tel: (114) 270 1160
United Kingdom
Rehab Equipment Company
260 King Edward Street, Dunedin
Tel: (643) 455 3321 Fax: (643) 453 4157
Active Rehab Equipment
254 Church Street, Penrose, Auckland
Tel: (649) 622 4070 Fax: (649) 622 4201
New Zealand
Otto Bock Beijing
6A Baijiazhuang Road, Chaoyang District, Beijing, 100020
Tel: (86 10) 6 5078785 Fax: (86 10) 6 5078783
China
BBB Enterprises
9620 62 Avenue, Edmonton, Alberta, T6E OE2
Tel: (780) 435 4951 Fax: (780) 434 4758
Canada
INTERNATIONAL
Distributors
Assembly Instructions ........................... 7
Documentation ...................................... 6
5
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6
The tear-off Registration Card must be completed and
returned to Pro-Med within fourteen days of purchase.
River Abilities
29 Alexandra Place, Bentley, WA, 6102
Tel: (08) 9350 6600 Fax: (08) 9350 5367
Western Australia
Linds Rehabilitation Equipment
58-60 Star Crescent, Hallam, Vic, 3803
Tel: (03) 9796 3399
a Warranty / Registration Card.
Warranty/Registration Card
Victoria
a Test Certificate; and
this Instruction Manual;
Tasmanian Medical Supplies
40 Brisbane Street, Hobart, Tas, 7000
Tel: (03) 6234 9777 Fax: (03) 6234 8452
With each lifter you should receive the following
documents:
•
•
•
Tasmania
Documentation
Getting Started
43
Distributors
Page 10
42
Independent Living Solutions
8 Keane Street, Currajong, Townsville, Qld, 4812
Tel: (07) 4728 1200 Fax: (07) 4728 1201
Apollo Medical & Surgical
15 Lamington Street, New Farm, Qld, 4005
Tel: (07) 3358 5222 Fax: (07) 3254 1122
Active Medical Supplies
PO Box 1062, Coorpooroo DC, Qld, 4151
Tel: (07) 3391 1206 Fax: (07) 3891 5446
Queensland
Grajen Medical Aids
98 Churchill Road, Prospect, SA, 5082
Tel: (08) 8344 4666 Fax: (08) 8344 7879
South Australia
Top End Disability Services
43 Claymore Circuit, Brinkin, NT, 0810
Tel: (08) 8945 7089 Fax: (08) 8945 7079
Mobility & Rehabilitation Services
PO Box 751, Alice Springs, NT, 0871
Tel: (08) 8952 3599 Fax: (08) 8952 4833
Compatible Living Supplies
PO Box 40078, Casuarina, NT, 0811
Tel: (08) 8948 5211 Fax: (08) 8948 5226
Northern Territory (Agents)
Active Mobility Systems
30 James Street, Lidcombe, NSW, 2141
Tel: (02) 9649 2111 Fax: (02) 9643 1372
New South Wales / ACT
AUSTRALIA
Distributors
Clip Battery Pack onto Control Box and check operation of the Actuators.
The Red Emergency Stop Button must be released for the Actuators to
function properly. Turn the Knob 1/4 turn clockwise to release.
10.
7
Plug the Handset Lead into the large socket on the underside of the
Control Box. Note, this socket is keyed so that the plug must be correctly
orientated before it will enter. When aligned, press home firmly. A smear
of Vaseline on the O-Ring may assist if the plug is tight.
9.
Refer diagram overleaf.
Plug the Main Actuator into Port 1 on the underside of the Control Box and
the Leg Spreading Actuator into Port 2
Mount the Control Box by sliding it down firmly onto the lower lugs of the
Mounting Rail. Secure with M5 Socket Head Cap Screw.
7.
8.
Attach electrics Mounting Rail to the Mast if required. Loosen the three
screws in the left side of the Mast, fit the Rail and re-tighten the Screws.
Assemble Boom to Mast with M10 x 75 Bolt and Washer. Assistance may
be required to support the outer end of the Boom whilst fitting. Tighten
nuts to clamp inner bush to clevis.
4.
6.
Attach Push Handle with M8 Screws, Nuts and Washers packed with the
handle.
3.
Attach Boom to top of Actuator with M10 Hex Bolt, Nut and Washer. Tighten,
taking care not to crush top Actuator hole.
Fit Mast Assembly into Mast Holder of chassis. Ensure that the Mast is
fully engaged in the Mast Holder. Tighten the Clamp Screw to prevent
movement of the Mast.
2.
5.
Remove lifter components from packing and lay out on carpeted area.
1.
Tools required: Spanners - 17mm AF, 16mm AF, 2 x 13mm AF
Hexagon Wrench - 3.00mm AF
All Pro-Med lifters are fully assembled, load tested and certified at the factory
before being partially dismantled for shipping. Follow these instructions to
assemble your Alpha 180 Twin Boom with ELS.
Assembly Instructions
Getting Started
Page 11
8
5. Fit nut and tension to allow easy movement of yoke shaft.
4. Insert bolt through clevis and shaft.
3. Attach yoke cover (Pivoting Frame only).
2. Insert the yoke shaft through the Yoke or Pivoting Frame.
1. Remove the yoke shaft from the boom end fitting.
Fitting a Yoke or Pivoting Frame
Getting Started
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40
Maintenance
Slings .................................................. 18
Attachment Options ............................. 15
Electrical Features .............................. 13
Mechanical Features ........................... 12
Specifications ...................................... 11
Overview .............................................. 10
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10
The Alpha 180 Twin Boom with ELS is an electric powered unit with a safe
working load of 180kg.
Weighing Device - for effortless, accurate, electronic weighing.
Cradle - for lifting Pro-Med Lifting Frames; and
Pivoting Frame - for use with Banana Slings;
Yoke - for use with standard slings;
•
•
The Alpha 180 Twin Boom with ELS is designed as a convenient institutional
lifter or domestic use for the larger patient. The lifter may be supplied with the
following lifting attachment options:
•
•
•
•
Before trouble shooting ensure that:
• the actuator is not in operation
The Alpha range of Pro-Med lifters is designed to lift patients safely and securely
in a wide range of slings.
Motor runs but piston rod does
not move
Piston rod will only move
inwards and not outwards
Actuator works with some but
not all handset buttons
No motor sound or movement
of piston rod
Actuator works in one direction
only
Actuator does not run and no
relay noise is heard from
control box
Actuator cannot lift full load
Control box completely dead on
battery; no relay clicking is
heard
Actuator does not run but relays
in control box are heard clicking
Battery charger power indicator
does not light up
Symptom
Buzzer sounds from within
control box
Electrical
Symptom
Actuator makes creaking noise
during lift
Lifter tracks incorrectly
Mechanical
Connect actuator to control box
Change fuse
Send actuator for repair
Send actuator for repair
Send actuator for repair
Motor is damaged
Emergency stop button pressed
Battery completely flat
Battery defective
Handset defective
Control box defective
Handset defective
The actuator is not connected
to the control box
Blown fuse in the control box
Cable damaged
Gear wheel or spindle damaged
Safety nut has operated
39
Send actuator for repair
Release button
Charge battery
Replace battery
Send handset for repair
Send control box for repair
Send handset for repair
Battery charger is defective
Actuator plug not pushed into
control box properly
Actuator defective
Control box defective
Control box defective
Handset defective
Check both castor brakes are
releasing properly
Action
Loosen mounting bolts slightly
Action
Recharge battery
Replace battery
Connect to mains
Replace fuse or send the
system for repair
Send battery charger for repair
Push plug into control box
properly
Replace actuator
Replace control box
Replace control box
Replace handset
Possible Causes
Flat battery
Defective battery
Not connected to the mains
The fuse has blown
Maintenance
Trouble shooting should be
performed by someone that is
familiar with both the use and
mechanism of the lifter and
general electrics. If in doubt,
contact your supplier to arrange a
service call.
Possible Causes
No free movement at actuator
mounting bolts
Castor brakes faulty
that maintenance procedures have been
checked and followed.
the actuator is free from load, and
Trouble Shooting
Overview
Features
Page 14
38
Maintenance
Epoxy coated steel
Twin Wheel
10cm (4in)
Yes - Rear
58kg (127lb)
Yes
Frame Material
Castors
Size
Brakes
Weight
Safe for Bathroom Use
Lift Range
Yoke
*Electric Leg Spread (i.e. electric base width adjustment)
Other Specifications
Pivoting Frame
157 x 65.5 x 115cm (62 x 26 x 45in)
Minimum storage space
HxW xL
Low 58cm (23in)
High 170cm (67in)
Low 41cm (16in)
High 153cm (60in)
Provides rigid stretcher attachment for single carer supine lifting
Floor lift possible
13 x 65 x 115cm (5 x 24.5 x 45in)
82.5cm (32.5in)
13 x 138 x 115cm (5 x 54.5 x 45in)
Alpha 180 Twin Boom with ELS*
17310
180kg (400lb)
Base size, closed
HxW xL
Model
Product Code
Capacity
Configuration
Boom Length
Base size, max open
HxW xL
Specifications
11
Features
Page 15
12
Locking Castors
Sling Attachment
The Alpha 180 Twin Boom with ELS comes with high
quality locking castors at the rear. These castors are
easily operated by foot and keep the lifter stationary when
required.
Banana slings are attached via key-hole buckles to studs
located on the pivoting frame.
Standard slings are attached to the hooks on a yoke via
webbing straps.
Mechanical Features
Features
WAS019
WAS054
WAS102
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
FLAT WASHER - M 10x1.0 Z/P
FLAT WASHER - M 20 Z/P
NYLON FLAT WASHER - M 12x24x2.5
D escrip t io n
CONTROL BOX - 2 PT, 2 SP
HANDSET - JUM BO 2 SPEED ELS
M OUNT. BKT - BATT & CONT BOX
BATTERY PACK - JUM BO
ROLL PIN-3x20 Z/P
HANDGRIP- 1x4-3/4 CN 550 GREY
ROD END - 3/8 STUDDED
NUT - M 10 NYLOC TYPE T
NUT - 3/8 UNF GR 5 HEX Z/P
NUT - M 12 NYLOC TYPE T
NUT - M 8 HEX Z/P
SCREW - M 10x30 SOCK CSK Z/P
SCREW - M 10x20 GR 4.6 HEX Z/P
SCREW - M 8x20 SOC BUT HD Z/P
SPRING WASHER - M 8x20 Z/P
SPRING WASHER - 3/8x3/32x3/32 Z/P
FLAT WASHER - M 10 Z/P
FLAT WASHER - M 12 Z/P
ELE0 2 2 W all M o unt C harg er ( no t illust rat ed )
ELE020
CHARGER - JUM BO
ELE030
POWER CABLE - AUS/NZ OR
ELE131
POWER CABLE PACK - UK OR
ELE132
POWER CABLE PACK - USA/CAN
ELE051
M OUNT. BKT - BATT & CHARGER
ELE052
LOWER SUPPORT BRACKET - JUM BO
Pro d uct
Code
ELE011
ELE041
ELE050
ELE053
FAS003
HAR003
HAR008
NUT002
NUT005
NUT009
NUT010
SCR002
SCR009
SCR022
WAS001
WAS002
WAS010
WAS012
1
1
1
1
1
1
4
2
2
Qt y
1
1
1
1
2
2
2
7
4
3
2
2
1
4
2
2
10
6
37
Maintenance
Page 16
36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Prod uct
C od e
00026
00027
10312
10315
10327
10329
10335
10373
30025
30027
30031
50033
50035
50050
60040
70150
70151
70155
BOL010
BOL015
BOL100
BOL101
BOL102
BOL104
BOL111
CAS001
CAS002
ELE002
ELE003
D escrip t ion
CAP - UPPER BOOM
END PIECE- BOOM
SPACER - CASTOR
STICKER - SERIAL NUM BER
STICKER - ALPHA TWIN BOOM
STICKER - SLINGS
STICKER - 180kg SWL
STICKER - SAFETY PRECAUTIONS
BOOM - ALPHA TWIN (LOWER)
M AST - ALPHA TWIN 180 JUM BO
CHASSIS - ALPHA/DELTA ELS
LEG - ALPHA 180
BUSH - LEG PIVOT
LINK - ELS
PIN - TWIN ASS,Y
ROD - ELS SLIDE
SLIDE - PIXEL ELS
PUSH HANDLE ELS
BOLT-M 10x45 GR 4.6 HEX Z/P
BOLT-M 10x35 GR 4.6 HEX Z/P
BOLT-M 12x100-85 SHANK GR 8.8
BOLT-M 10x50 35 SHANK Z/P
BOLT-M 10x40 25 SHANK Z/P
BOLT-M 12x50 35 SHANK Z/P
SCREW-M 8x20 GR 4.6 CUP BOLT Z/P
CASTOR-COLSON 100mm SWIVEL
CASTOR - COLSON 100mm BRAKE
LA32 400 ACTUATOR
ACTUATOR - LEG SPREAD, REVERSE
17310 Alpha 180 Twin Boom with ELS
Qt y
1
1
2
2
2
2
1
1
1
1
1
2
2
2
2
2
1
1
2
1
2
1
1
1
2
2
2
1
1
Spare parts are available for purchase and are itemised by part number. The list
and diagram following allows easy reference to part numbers for ordering:
Spare Parts
Faulty components or workmanship covered by warranty will be repaired where
appropriate and replaced when necessary. Defects due to mistreatment or neglect
will not be covered by warranty but repair can be arranged by Pro-Med’s authorised
agents at the request of the User.
Repairs
Maintenance
The handset connects to the contol unit via a curly cord
lead. Do not over-stretch this lead as damage may occur
thus rendering the Alpha 230 Twin Boom inoperative.
A low battery warning lamp is also present.
Up/down and base width adjustment is attained by
pressing the buttons on the face of the handset.
The Alpha 230 Twin Boom’s lifting mechanism is
controlled through the use of a handset.
Low Battery
Buzzer
Emergency
Down
Emergency
Stop
Control Box
Battery Pack
Control Unit
13
The battery pack is removable and needs to be
recharged regularly for extended battery life and optimum
performance.
A large emergency stop button overrides all control box
functions. If the handset fails to operate, an emergency
down switch can be activated by pressing with a ball
point pen tip where indicated.
The control box is connected to the handset, the actuator
(electrical pump) and the battery pack, and governs the
electrical workings of the Alpha 230 ELS. Circuitry
includes overload protection for the actuator and a low
voltage warning should the battery pack run flat.
The sophisticated control unit comes in two parts: the
control box and the battery pack.
The leg spread adjustment mechanism is also
controlled through the handset. This allows the carer to
alter the width of the base of the lifter while approaching
a chair. A single hand control means less fuss in
preparation of the lift. The front castors move while the
rear castors remain stationary.
Leg Spread Adjuster
Low Battery
Warning LED
Up/Down
Base Adjuster
Handset
Electrical Features
Features
Page 17
14
Actuator
Release
Mechanism
•
An Internal brake prevents the actuator creeping down.
•
•
The speed at which a patient is lowered is determined
by their weight. The mechanism can be adjusted for
descent rate by an authorised agent.
By pulling the Red Release Mechanism up, the patient
may be lowered. This is an additional safety feature in
the event of total power loss.
In the event of a functional failure of the main lifting nut
inside the shaft, a safety nut is fitted as a back up.
Mechanical splines inside the shaft ensure that the
actuator can never be used in a pull application and
therefore crush or squeeze an object.
•
The actuator is fitted with several safety features:
The recharging station will recharge a battery pack in a
matter of hours. An indicator light shows the status of the
battery pack during the recharging cycle.
Designed to be fixed to a wall, the recharging station
eliminates messy and dangerous power leads
associated with the recharging of lifters with fixed battery
packs. Recharging can now be done at a more suitable
location, not just where the lifter is stored.
Recharging Station
Features
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
A Major Service undertaken by an authorised service agent
every 12 months is a minimum requirement.
Ensure original side packing washers are replaced after regreasing.
Top and bottom actuator bolts must not be over tightened – the actuator must be
able to pivot on the bolt without resistance.
35
Note: If applicable, an annual load test (maximum load) to 125% of the Safe
Working Load is required for CE mark maintenance.
*
General inspection of lifter
Check castors are tightly attached to legs
Check castors for free running wheels (remove any fluff and/or hair)
Check castor brakes operate efficiently
Overhaul castors and repack with grease
Inspect surfaces for scratches/chips
Retard rusting by applying spray paint (Dulux ‘Special White’ Code: 81880)
Clean surfaces with mild soap and water and remove any adhesive tape
marks with eucalyptus oil
Examine all moving parts and fasteners for wear and fatigue and lubricate
and/or adjust as required
Check tightness of bolt in leg bushes
Check linkages are secure in leg adjuster ball joints
Check all electrical components, including battery chargers for correct
operation
Remove dust and dirt from actuator with cloth
Repack actuator clevis’ with grease *
Wipe actuator shaft with oiled rag (DO NOT use lubricant such as WD40 or
RP7)
Strip hydraulic pump handle mechanism, clean and regrease the two handle
pivot pins
Check hydraulic pump handle for excess wear
Check boom/yoke/pivoting frame attachment – remove bolt & regrease – do
not over tighten bolt
Check mast to boom attachment – remove bolt and regrease pivot bush –
retighten bolt tight
Arrange repair/replacement of any faulty parts
Complete and sign log book
Major Service: (After Every 6 Months of Service)
Maintenance
Page 18
Confirm all components are included
Inspect parts for possible damage in transit
Ensure all components are in working order
Arrange repair/replacement of any faulty parts
Complete and sign log book
34
General inspection of lifter
Check castors are tightly attached to legs
Check castors for free running wheels (remove any fluff and/or hair)
Check castor brakes operate efficiently
Overhaul castors and repack with grease
Inspect surfaces for scratches/chips
Retard rusting by applying spray paint (Dulux ‘Special White’ Code: 81880)
Clean surfaces with mild soap and water and remove any adhesive tape
marks with eucalyptus oil
· Examine all moving parts and fasteners for wear and fatigue and lubricate
and/or adjust as required
· Arrange repair/replacement of any faulty parts
· Complete and sign log book
·
·
·
·
·
·
·
·
Minor Service: (After Every 3 Months of Service)
·
·
·
·
·
Pre-Delivery Inspection
Ideally, Pro-Med Australia Pty Ltd recommends servicing by an authorised service
agent in accordance with the following schedule of Service Types:
A regular visual check of the hoist and attachments is essential.
A Guide to Maintenance Procedures
If inspection reveals that the safety of the hoist is jeopardised in any way, the
Owner should be notified immediately, the hoist should be taken out of service
and not used again until the problem has been rectified. Contact the supplier to
arrange servicing.
Inspections should be carried out both routinely (at least as often as specified)
and, as necessary. All defects and damages that have lead to corrective action
should be noted in a log book (see page 45) and signed and dated by the
inspector. Defects and resulting actions should be reported in writing to your
supplier.
Periodic inspections should be performed by a person who is suitably and
properly qualified and well acquainted with the design, use and care of the hoist.
Safety Inspections
Lifter Maintenance
Maintenance
Hammock Sling
Two Piece Band Sling; and
General Purpose Toileting Sling with Head
Support;
General Purpose Sling with Head Support;
General Purpose Sling;
The ability to position a patient in the sitting posture
greatly assists correct seating. The reclining position
is ideal for lifting on or off a bed or off the floor. The
unique additional pivot at the end of the boom allows
the whole frame to be rocked back and forth.
The Pivoting Frame/Banana Sling Option allows a
patient to be lifted in either a sitting or lying position.
The frame spreads the sling attachment points to
ensure the patient’s hips are not excessively flexed,
avoiding the discomfort obese patients sometimes
experience with standard slings.
Pivoting Frame/Banana Sling
•
•
•
•
•
The Yoke is the standard attachment for general
purpose lifters for use with the following slings:
Yoke
Attachment Options
15
Features
Page 19
16
Removal of Gliders - To release a glider from a stud, pull the glider gently so that
the stud clears the keyhole and lift. Should the glider be difficult to remove,
employ a twising motion.
Gliders - Do not use a glider that is damaged. Pass the single hole end of a
glider under the patient. If skin is exposed, apply talcum powder to the glider first.
Attach to a support peg on the frame at a strategic point. Tension the glider by
selecting the appropriate hole at the glider’s other end. Employ a sufficient
number of gliders to provide a cradle support. It is recommended that a minimum
of 9 standard gliders and 1 head glider be used for patients exceeding 70kg.
Gliders can be fitted diagonally to avoid injured areas. Similarly, a glider can be
left out for toileting or wound dressing.
Assemble the frame by locking the two halves together
and place over the patient. If the patient is attached to
apparatus such as drips, monitor, etc, the unassembled
frame needs to be placed around the patient before
assembly.
Frame
Slide the cradle down over the
boom end. The release tab will
click into its location hole when
properly fitted.
Attaching the Cradle
Hold the attachment firmly by one hand and with the other
hand, use the thumb to pull back the release tab on the
boom end of the lifter. Lift the attachment up and away
from the lifter.
Removing an Attachment
Contact your distributor to arrange an inspection of the product for advice regarding replacement.
IF IN DOUBT ABOUT THE CONDITION OF A SLING – DO NOT USE IT.
33
Slings should be stored away from direct sunlight where they are not subjected to
unnecessary strain, stress or pressure or to excessive heat or humidity. The slings should
be kept away from contact with sharp implements, corrosives or other possible causes of
damage.
Storage
For normal washing and cleaning, follow the care instructions on the label of the product.
Certain chemical substances mentioned above may be removed by a diluted heavy duty
cleaner and warm water. Ensure that any cleaning agents are removed by rinsing thoroughly
in warm water and allowed to dry naturally away from any source of direct heat.
Cleaning
Examine stitch patterns for broken, worn, pulled or unraveled stitches. Reject any product
where the thread has become subject to excessive abrasion or broken stitches.
Examination of Stitch Patterns
Carefully examine all fittings for absence of significant levels of rust, distortion, cracks and
ease of adjustment. Buckles should be checked for keeper operation and that the locking/
unlocking mechanism opens and closes freely. Check buckles for ease of adjustment and
absence of sharp edges or burrs likely to abrade the webbing.
Examination of Fittings (Buckles, “D” Rings, etc)
Chemical Attack – Oil, grease, creosote or paint stains are harmless but other forms of
chemical attach of a sufficient degree may led to deterioration or extreme softening of the
webbing, which would lead to the fibres being rubbed off (almost as a powder in extreme
cases). It is best to avoid fumes, spray or mists of acids and alkalis or organic solvents. If
contamination is suspected, wash out well in warm water. Avoid contact with excessive
heat which is likely to affect the product.
Cuts, Holes or Buns in the Webbing – These are potentially dangerous and must lead
to instant rejection of the product.
Local Abrasion – This may be caused by the passage of webbing over sharp edges or
protrusions whilst under tension. Slight damage to outer fibres may be considered safe but
more sever cases, particularly reductions in width or thickness or weave pattern distortions
to the webbing, should lead to instant rejection of the product.
General External Wear – In normal use, this is unavoidable and is shown by a fluffiness
of the surface fibres of fabrics. This is harmless unless it becomes too extensive.
Examination of Webbing / Straps and Belts
Slings should be checked for signs of wear or fatigue before each use. A detailed
and overall visual inspection of slings should be carried out on a regular basis.
The cradle attachment is designed to allow the Alpha
230 Twin Boom to lift a patient supported in the PROMED Lifting Frame.
If the cradle is not already attached to the lifter, then the
existing attachment will first have to be removed.
Sling Care
Maintenance
Lifting Cradle/Frame
Features
Page 20
32
Lower battery pack on to top of control box and over hooks on support frame. The
battery pack should now be held by the support frame.
Replacing the Battery Pack
Unhook the Battery Pack by holding the release handle and
squeezing. The Battery Pack can now be lifted away.
Remove the Battery Pack
Allow to charge for 6 hours or until the AMBER light goes out.
Clip Battery Pack onto Charging Station and push forward - AMBER
charging light illuminates when correctly mounted.
Ensure the Charging Station is on at the power point - the GREEN
light will be on.
Remove Battery Pack from lifter and take to Charging Station.
Procedure
WARNING: Do not flatten the battery excessively
as this will dramatically reduce the battery life.
Battery packs should be recharged regularly. If the lifter is used daily, recharge
the Battery Pack daily. Continued irregular charging may adversely effect battery
life. If the low battery buzzer sounds or the handset lamp illuminates, be sure to
recharge as soon as possible.
Recharging
Maintenance
When the patient is comfortable and motion has stablised, press the OPERATE
button to display the weight data.
17
The 300kg capacity unit can be used with slings
or the Lifting Frame. The large, easily read liquid
crystal display automatically locks onto the
patient’s correct weight even if they are moving.
The device is designed to be removed when not
in use and is simply plugged in when required.
300kg Weighing Device
As lift clearance is reduced with the use of this device, an optional “High Lift” yoke
and pivoting frame are available for maximum lift.
A Pivot Frame Holder (which must be ordered separately) is required for
attachment of this device. The device is attached between the Pivot Frame
Holder at the end of the boom and the top of the yoke or pivoting frame.
•
[By this time the weighing device
has automatically shut down.]
• Re-attach the sling to the lifter.
• Remove the sling and fit the sling to the patient.
• With the sling attached to the lifter, set the tare to zero by pressing the ZERO
button.
It is intended that the weighing device be used as follows:
The system is operated by a single 9 volt battery and
features an automatic shut off to conserve the battery
life.
This unit makes constant monitoring so easy and
accurate to 100gms (3.5oz). The device may be used
with all types of slings and features a large, easily read
liquid crystal display.
200kg Weighing Device
There are two Weiging Devices available for use with the Alpha 180 Twin Boom
with ELS with weighing capacities of either 200kg or 300kg:
Weighing Device
Features
Page 21
18
PRO-MED design and manufacture a comprehensive range of lifting and support
slings. PRO-MED can also make custom slings to meet specific requirements.
Custom Slings
Every Pro-Med sling comes with a sewn on label. Refer to this label if you are
unsure of the style of sling you have. Washing instructions are also detailed on
the label.
Labels
All PRO-MED slings are manufactured from the highest quality materials available.
Both the mesh and solid fabrics are 100% polyester and are woven specifically
for the application.
Materials
Each lifter unit has a sling identification colour code sticker prominently displayed.
Sling straps colour match these for quick selection. Standard sizes are available
for most slings. Each label states the SWL (Safe Working Load).
Sizing
Slings
Features
31
Trouble Shooting ................................. 38
Lifter Maintenance ............................... 34
Sling Care ............................................ 33
Recharging .......................................... 32
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Page 22
30
When the patient is fully lowered and no longer supported by the sling, the straps
may be unhooked from the yoke or pivoting frame. After unhooking, wheel the
lifter away.
Two straps are provided low down on the outside of all slings. Use these handles
to position the patient correctly, especially when lowering onto a chair.
Position the patient over the chair or bed to be lowered into and begin lowering.
Make sure the patient remains comfortable during descent.
Lowering the Patient
Lifting
19
Lowering the Patient ........................... 30
Moving the Patient ............................... 29
Lifting the Patient ................................. 25
Fitting the Sling .................................... 23
Selecting the Sling .............................. 21
Safety Precautions .............................. 20
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Page 23
20
Lifting
PRO-MED patient lifters are designed to
transfer people distances spanning no more
than a few metres - typically bed to chair or
chair to chair, i.e. transfers occurring in the
same room. To transport a patient distances
further than a few metres, PRO-MED advises
the user to transfer the patient to a wheelchair
or trolley first.
PRO-MED patient lifters are designed to be
operated on level surfaces. Operating a PROMED patient lifter on an incline can be very
dangerous as the lifter becomes difficult to
handle and the load unstable.
Do not use Pro-Med products with other
brands of patient lifters / slings unless
specified.
•
•
•
Please read and understand the following before
using a PRO-MED patient lifter:
Safety Precautions
When manoeuvring in a small area, two carers will make the job much easier,
one carer pushes the lifter while the second carer stands with the patient and
helps move the patient into the desired position.
To change direction or steer around corners, always walk the back of the
machine around so that it is heading in the new direction then push or pull in
a straight line.
Always look at the patient during the transfer, it is possible for patients to
become distressed or even in some cases go into muscle spasm during
transfer. Be aware that some patients new to sling lifting may be quite uneasy.
•
•
•
29
Lower the patient so the feet are just off the ground, this makes him/her feel
more secure and lowers the centre of gravity of the machine.
•
Patient lifters are designed primarily to lift patients. The relatively small castors
make moving the patient any distance quite difficult. If possible, always move
patients from room to room in a wheelchair or on a trolley. If you must move a
patient while supported in a lifter follow these simple rules:
Moving the Patient
Lifting
Page 24
28
Raise the patient with the lifter, checking that he/she is well supported and
comfortable. If not, lower immediately and adjust or add more Lifting Frame
Gliders.
For head down (Trendelenburg) lifting, reverse or other combinations can be
used. Be sure that both sides of the Lifting Frame are symmetrical with regard to
cradle strap-stud selection.
Because the human body is slightly top heavy, to achieve a balanced support of
the lifting frame, each cradle strap must be hooked onto the first stud closest to
the head end of the Lifting Frame (see diagram).
Wheel the lifter under the bed of the patient supported in
the Lifting Frame. Lower the boom so that the elasticised
cradle straps will easily stretch to the sides of the frame.
Cradle straps are attached by hooking the white plastic
buckle of each strap over a group of three studs located
on the sides of the Lifting Frame.
Lifting a patient supported in a Lifting Frame
Lifting
21
Available in mesh or fabric in medium and large sizes
only. Designed for easy removal of clothing for toilet
transfers.
General Purpose Toileting Sling With Head Support
Recommended for lifting from the floor and general lifting
of the less secure patient.
Available in 4 sizes. Easy to fit to a patient in bed or a
chair, providing excellent upper body and head support.
The upper section of the sling is stiffened with 2
removable PVC strips.
General Purpose Sling With Head Support
Available in 4 sizes. These slings provide easy fitting
and good support for patients with some upper body
control. Mesh option available suitable for bathing.
General Purpose Sling
For Use With a Yoke Attachment
The style of sling selected is dependent on the type of lift to be performed. There
are a number of slings for use with the Pro-Med Alpha 180 Twin Boom with ELS:
Selecting the Sling
Lifting
Page 25
When fitted, full head and body support is provided.
This sling is suitable for lifting from the floor and
because the weight is not taken by the patient’s thighs,
is recommended for single or double lower limb
amputees. The patient must be rolled onto and off the
sling.
Hammock Sling
Easy and fast to fit. Designed for patients with good
muscle tone.
Two Piece Band Sling
22
Important Note: This sling provides buckles which
must be fastened around the vertical white bar of
the pivoting frame to ensure the patient remains in
an upright position.
Available in mesh or fabric in medium
and large sizes only. Designed for easy
removal of clothing for toilet transfers.
Banana Toileting Sling
Allows a patient to be lifted in either a sitting or lying
position. The ability to position a patient in the sitting
posutre greatly assists correct seating. Suitable for floor
lifts. A more open lift. Recommended for obese patients.
Banana Sling
For Use With a Pivoting Frame
Lifting
The patient’s centre of gravity
ensures a comfortable, reclined
position during transfer.
Lifting the legs will swing a patient
into a reclining position for lowering
onto a bed.
Push down on handle when
lowering a patient into a chair.
The Pro-Med Banana Sling is compatible only
with the Pro-Med Pivoting Frame. An incorrect
selection may cause injury. Do not use
Banana Slings with the Pro-Med Yoke.
Tips for lifting with a Pivoting Frame and Banana Sling
27
Lifting