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Pro-Med Patient Lifting

Pro-Med Patient Lifters

Aplha 180 Instruction Manual

Instruction Manual

27 Pages

ACN 072 489 484  PO Box 1440, Moorabbin, Victoria 3189, Australia  Pro-Med Australia Pty Ltd  DISTRIBUTED BY:  INSTRUCTION MANUAL  Electric Leg Spread Patient Lifter  TWIN BOOM   50  Notes  Distributors ... 41 Log Book ...  45 Notes ...  50  Maintenance ... 1 Recharging ... 2 Sling Care ... 33 Lifter Maintenance ... 34 Trouble Shooting ... 9  Lifting ...  19 Safety Precautions ... 0 Selecting the Sling ... 21 Fitting the Sling ... 3 Lifting the Patient ... 5 Moving the Patient ... 29 Lowering the Patient ... 0  Features ...  Overview ... 10 Specifications ...  11 Mechanical Features ... 2 Electrical Features ...  13 Attachment Options ...  15 Slings ... 7  Getting Started ... 5 Documentation ...  Assembly Instructions ... 7  Preface ...  1 Pro-Med Credentials ...  Warranty ...  Key to Symbols ...  4  ��������  i
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aplha_180_instruction_manual.pdf

Page 1

ACN 072 489 484

PO Box 1440, Moorabbin, Victoria 3189, Australia

Pro-Med Australia Pty Ltd

DISTRIBUTED BY:

INSTRUCTION MANUAL

Electric Leg Spread

Patient Lifter

TWIN BOOM

Page 2

50

Notes

Distributors ......................................... 41

Log Book ............................................. 45

Notes ................................................... 50

Maintenance ........................................ 31

Recharging ............................... 32

Sling Care ................................ 33

Lifter Maintenance .................... 34

Trouble Shooting ...................... 39

Lifting ................................................... 19

Safety Precautions ................... 20

Selecting the Sling .................... 21

Fitting the Sling ......................... 23

Lifting the Patient ...................... 25

Moving the Patient .................... 29

Lowering the Patient ................ 30

Features ................................................. 9

Overview ................................... 10

Specifications ........................... 11

Mechanical Features ................ 12

Electrical Features ..................... 13

Attachment Options .................. 15

Slings ........................................ 17

Getting Started ...................................... 5

Documentation ............................ 6

Assembly Instructions ................. 7

Preface ................................................... 1

Pro-Med Credentials ................... 2

Warranty ..................................... 3

Key to Symbols ........................... 4

��������

i

Page 3

ii

Major

Major

Periodic

Inspection

Signature

Inspected By

Date

Minor

Pre-Delivery

Service Type

Signature

Inspected By

Date

Minor

Pre-Delivery

Periodic

Inspection

Service Type

Action Taken

Condition Report

Action Taken

Condition Report

49

Log Book

Page 4

48

Major

Major

Periodic

Inspection

Signature

Inspected By

Date

Minor

Pre-Delivery

Service Type

Signature

Inspected By

Date

Minor

Pre-Delivery

Periodic

Inspection

Service Type

Log Book

Action Taken

Condition Report

Action Taken

Condition Report

Key to Symbols ....................................... 4

Warranty .................................................. 3

Pro-Med Credentials .............................. 2

�������

1

Page 5

Pro-Med designs and manufactures quality engineered patient lifting equipment for the care of

the infirm and disabled in hospitals, nursing

homes and home care.

2

•

Each machine is operated by leading edge electrical or hydraulic technology.

•

•

The Australian Government endorses Pro-Med for its medical equipment

export marketing program.

Complete range of slings and supports designed and manufactured by

Pro-Med using medical quality padding and fabrics.

Lifting capacities 127kg/280lb to 272kg/600lb. Engineering safety factor

exceeds European Standards.

Each finished lifter is individually tested in our laboratory. No lifter is delivered

without a signed Quality Test Certificate bearing the serial number of that unit.

Global operations for in-warranty and out-of-warranty service support.

CE Mark (European Union Listing)

FDA Registration 9613615 (USA)

FDA Listing A804934 (USA)

Australian Therapeutic Goods Listing, Certificate of Listing AUST L 42882

•

•

•

•

•

•

•

PRO-MED Credentials

Preface

Major

Major

Periodic

Inspection

Signature

Inspected By

Date

Minor

Pre-Delivery

Service Type

Signature

Inspected By

Date

Minor

Pre-Delivery

Periodic

Inspection

Service Type

Action Taken

Condition Report

Action Taken

Condition Report

47

Log Book

Page 6

46

Major

Major

Periodic

Inspection

Signature

Inspected By

Date

Minor

Pre-Delivery

Service Type

Signature

Inspected By

Date

Minor

Pre-Delivery

Periodic

Inspection

Action Taken

Condition Report

Action Taken

Condition Report

TO BE COMPLETED AFTER EACH INSPECTION/SERVICE

Service Type

Log Book

3

Pro-Med disclaims any responsibility for accidents, mishaps or injury caused by

the combination of Pro-Med products with another manufacturer’s equipment.

It is the responsibility of the Purchaser to train and instruct new staff on the

proper use of the products. Warning: It is the responsibility of the Purchaser to

select the appropriate Pro-Med Lifter and Pro-Med Sling to address the lifting

needs of an individual. An incorrect selection may cause injury. If in doubt, seek

input from a suitably qualified therapist.

No warranty claim shall apply where the product or any part thereof has been

altered, varied, modified, or damaged either accidentally or through improper or

negligent use, or repaired or serviced by any persons not accredited by the

Authorised Distributor. Pro-Med Slings void warranty if not laundered as per

instructions on the Sling Label.

Batteries ............................................................... 3 months

Slings ................................................................... 1 year

Accessories on Lifter ........................................... 2 years

Weighing Devices ................................................ 1 year

Patient Lifter including Electronics / Hydraulics .. 2 years

Pro-Med Australia Pty Ltd warrants its products to be free from defects in material

and workmanship under normal use and service and will, within the periods

stated below from the date of purchase, repair or replace, without cost to the

original customer, any part, assembly, or portion thereof which shall be returned

to Pro-Med and from our inspection, shows to be defective.

Warranty

Preface

Page 7

Safe Working Load. Represents the maximum load the lifter is

rated at for safe operation.

Do not iron.

Do not tumble dry.

Dry cleanable.

Do not dry clean.

4

Please refer to individual sling labels for complete instructions regarding washing

and laundering.

Do not use bleach.

Wash at maximum

temperature 85o C

(198o F) permanent

press cycle.

Wash at maximum

temperature 60o C

(140o F) permanent

press cycle.

The following symbols are used on sling labels and relate to washing

instructions:

���

The symbol required to be displayed on regulated products for

sale on the European Market. It indicates that the product complies

with applicable European Directives related to health, safety,

environment and consumer protection.

The following symbols are used on lifter and attachment labels:

Key to Symbols

Preface

Ensure the patient lifter is serviced regularly

(refer Lifter Maintenance, page 33).

Contact an Authorised Pro-Med Distributor /

Service Agent immediately if there are any

problems with the operation of the patient

lifter.

Ensure the Log Book is completed and

signed.

Record any repairs required.

Withdraw the patient lifter from service if

inspection reveals that user safety is

jeopardised in any way from use of the

patient lifter.

Ensure ongoing servicing after the Warranty

Period is maintained by agreement between

you and an Authorised Pro-Med Distributor /

Service Agent.

�

�

�

�

�

Warranty Period

Serial No

Record any repairs required.

Advise the Owner to withdraw the patient

lifter from service if inspection reveals that

user safety is jeopardised in any way from

use of the patient lifter.

Ensure ongoing servicing after the Warranty

Period is maintained by agreement between

you and the Owner.

�

�

Ensure the Log Book is completed and

signed.

�

�

Ensure the patient lifter is serviced in

accordance with the Manufacturer’s

recommendations.

�

Authorised Pro-Med Distributor /

Service Agent:

Check List

Distributed By

�

Owner:

Date of Purchase

Product Name

Customer Address

Customer Name

��������

45

Page 8

44

Patient Handling Technologies

607 N. 2nd Street, Allantown, Pennsylvania, 18102

Tel: (610) 432 8753 (800) 471 2776 Fax: (610) 433 9107

Alpha Modalities

408 SW Second Avenue, Suite 320, Portland, Oregon, 97204-3410

Tel: (503) 274 9925 Fax: (503) 402 1979

USA

Harvest Healthcare

110 Rutland Road, Sheffield, S3 9PJ

Tel: (114) 270 1160

United Kingdom

Rehab Equipment Company

260 King Edward Street, Dunedin

Tel: (643) 455 3321 Fax: (643) 453 4157

Active Rehab Equipment

254 Church Street, Penrose, Auckland

Tel: (649) 622 4070 Fax: (649) 622 4201

New Zealand

Otto Bock Beijing

6A Baijiazhuang Road, Chaoyang District, Beijing, 100020

Tel: (86 10) 6 5078785 Fax: (86 10) 6 5078783

China

BBB Enterprises

9620 62 Avenue, Edmonton, Alberta, T6E OE2

Tel: (780) 435 4951 Fax: (780) 434 4758

Canada

INTERNATIONAL

Distributors

Assembly Instructions ........................... 7

Documentation ...................................... 6

5

�������� �������

Page 9

6

The tear-off Registration Card must be completed and

returned to Pro-Med within fourteen days of purchase.

River Abilities

29 Alexandra Place, Bentley, WA, 6102

Tel: (08) 9350 6600 Fax: (08) 9350 5367

Western Australia

Linds Rehabilitation Equipment

58-60 Star Crescent, Hallam, Vic, 3803

Tel: (03) 9796 3399

a Warranty / Registration Card.

Warranty/Registration Card

Victoria

a Test Certificate; and

this Instruction Manual;

Tasmanian Medical Supplies

40 Brisbane Street, Hobart, Tas, 7000

Tel: (03) 6234 9777 Fax: (03) 6234 8452

With each lifter you should receive the following

documents:

•

•

•

Tasmania

Documentation

Getting Started

43

Distributors

Page 10

42

Independent Living Solutions

8 Keane Street, Currajong, Townsville, Qld, 4812

Tel: (07) 4728 1200 Fax: (07) 4728 1201

Apollo Medical & Surgical

15 Lamington Street, New Farm, Qld, 4005

Tel: (07) 3358 5222 Fax: (07) 3254 1122

Active Medical Supplies

PO Box 1062, Coorpooroo DC, Qld, 4151

Tel: (07) 3391 1206 Fax: (07) 3891 5446

Queensland

Grajen Medical Aids

98 Churchill Road, Prospect, SA, 5082

Tel: (08) 8344 4666 Fax: (08) 8344 7879

South Australia

Top End Disability Services

43 Claymore Circuit, Brinkin, NT, 0810

Tel: (08) 8945 7089 Fax: (08) 8945 7079

Mobility & Rehabilitation Services

PO Box 751, Alice Springs, NT, 0871

Tel: (08) 8952 3599 Fax: (08) 8952 4833

Compatible Living Supplies

PO Box 40078, Casuarina, NT, 0811

Tel: (08) 8948 5211 Fax: (08) 8948 5226

Northern Territory (Agents)

Active Mobility Systems

30 James Street, Lidcombe, NSW, 2141

Tel: (02) 9649 2111 Fax: (02) 9643 1372

New South Wales / ACT

AUSTRALIA

Distributors

Clip Battery Pack onto Control Box and check operation of the Actuators.

The Red Emergency Stop Button must be released for the Actuators to

function properly. Turn the Knob 1/4 turn clockwise to release.

10.

7

Plug the Handset Lead into the large socket on the underside of the

Control Box. Note, this socket is keyed so that the plug must be correctly

orientated before it will enter. When aligned, press home firmly. A smear

of Vaseline on the O-Ring may assist if the plug is tight.

9.

Refer diagram overleaf.

Plug the Main Actuator into Port 1 on the underside of the Control Box and

the Leg Spreading Actuator into Port 2

Mount the Control Box by sliding it down firmly onto the lower lugs of the

Mounting Rail. Secure with M5 Socket Head Cap Screw.

7.

8.

Attach electrics Mounting Rail to the Mast if required. Loosen the three

screws in the left side of the Mast, fit the Rail and re-tighten the Screws.

Assemble Boom to Mast with M10 x 75 Bolt and Washer. Assistance may

be required to support the outer end of the Boom whilst fitting. Tighten

nuts to clamp inner bush to clevis.

4.

6.

Attach Push Handle with M8 Screws, Nuts and Washers packed with the

handle.

3.

Attach Boom to top of Actuator with M10 Hex Bolt, Nut and Washer. Tighten,

taking care not to crush top Actuator hole.

Fit Mast Assembly into Mast Holder of chassis. Ensure that the Mast is

fully engaged in the Mast Holder. Tighten the Clamp Screw to prevent

movement of the Mast.

2.

5.

Remove lifter components from packing and lay out on carpeted area.

1.

Tools required: Spanners - 17mm AF, 16mm AF, 2 x 13mm AF

Hexagon Wrench - 3.00mm AF

All Pro-Med lifters are fully assembled, load tested and certified at the factory

before being partially dismantled for shipping. Follow these instructions to

assemble your Alpha 180 Twin Boom with ELS.

Assembly Instructions

Getting Started

Page 11

8

5. Fit nut and tension to allow easy movement of yoke shaft.

4. Insert bolt through clevis and shaft.

3. Attach yoke cover (Pivoting Frame only).

2. Insert the yoke shaft through the Yoke or Pivoting Frame.

1. Remove the yoke shaft from the boom end fitting.

Fitting a Yoke or Pivoting Frame

Getting Started

������������

41

Page 12

40

Maintenance

Slings .................................................. 18

Attachment Options ............................. 15

Electrical Features .............................. 13

Mechanical Features ........................... 12

Specifications ...................................... 11

Overview .............................................. 10

��������

9

Page 13

10

The Alpha 180 Twin Boom with ELS is an electric powered unit with a safe

working load of 180kg.

Weighing Device - for effortless, accurate, electronic weighing.

Cradle - for lifting Pro-Med Lifting Frames; and

Pivoting Frame - for use with Banana Slings;

Yoke - for use with standard slings;

•

•

The Alpha 180 Twin Boom with ELS is designed as a convenient institutional

lifter or domestic use for the larger patient. The lifter may be supplied with the

following lifting attachment options:

•

•

•

•

Before trouble shooting ensure that:

• the actuator is not in operation

The Alpha range of Pro-Med lifters is designed to lift patients safely and securely

in a wide range of slings.

Motor runs but piston rod does

not move

Piston rod will only move

inwards and not outwards

Actuator works with some but

not all handset buttons

No motor sound or movement

of piston rod

Actuator works in one direction

only

Actuator does not run and no

relay noise is heard from

control box

Actuator cannot lift full load

Control box completely dead on

battery; no relay clicking is

heard

Actuator does not run but relays

in control box are heard clicking

Battery charger power indicator

does not light up

Symptom

Buzzer sounds from within

control box

Electrical

Symptom

Actuator makes creaking noise

during lift

Lifter tracks incorrectly

Mechanical

Connect actuator to control box

Change fuse

Send actuator for repair

Send actuator for repair

Send actuator for repair

Motor is damaged

Emergency stop button pressed

Battery completely flat

Battery defective

Handset defective

Control box defective

Handset defective

The actuator is not connected

to the control box

Blown fuse in the control box

Cable damaged

Gear wheel or spindle damaged

Safety nut has operated

39

Send actuator for repair

Release button

Charge battery

Replace battery

Send handset for repair

Send control box for repair

Send handset for repair

Battery charger is defective

Actuator plug not pushed into

control box properly

Actuator defective

Control box defective

Control box defective

Handset defective

Check both castor brakes are

releasing properly

Action

Loosen mounting bolts slightly

Action

Recharge battery

Replace battery

Connect to mains

Replace fuse or send the

system for repair

Send battery charger for repair

Push plug into control box

properly

Replace actuator

Replace control box

Replace control box

Replace handset

Possible Causes

Flat battery

Defective battery

Not connected to the mains

The fuse has blown

Maintenance

Trouble shooting should be

performed by someone that is

familiar with both the use and

mechanism of the lifter and

general electrics. If in doubt,

contact your supplier to arrange a

service call.

Possible Causes

No free movement at actuator

mounting bolts

Castor brakes faulty

that maintenance procedures have been

checked and followed.

the actuator is free from load, and

Trouble Shooting

Overview

Features

Page 14

38

Maintenance

Epoxy coated steel

Twin Wheel

10cm (4in)

Yes - Rear

58kg (127lb)

Yes

Frame Material

Castors

Size

Brakes

Weight

Safe for Bathroom Use

Lift Range

Yoke

*Electric Leg Spread (i.e. electric base width adjustment)

Other Specifications

Pivoting Frame

157 x 65.5 x 115cm (62 x 26 x 45in)

Minimum storage space

HxW xL

Low 58cm (23in)

High 170cm (67in)

Low 41cm (16in)

High 153cm (60in)

Provides rigid stretcher attachment for single carer supine lifting

Floor lift possible

13 x 65 x 115cm (5 x 24.5 x 45in)

82.5cm (32.5in)

13 x 138 x 115cm (5 x 54.5 x 45in)

Alpha 180 Twin Boom with ELS*

17310

180kg (400lb)

Base size, closed

HxW xL

Model

Product Code

Capacity

Configuration

Boom Length

Base size, max open

HxW xL

Specifications

11

Features

Page 15

12

Locking Castors

Sling Attachment

The Alpha 180 Twin Boom with ELS comes with high

quality locking castors at the rear. These castors are

easily operated by foot and keep the lifter stationary when

required.

Banana slings are attached via key-hole buckles to studs

located on the pivoting frame.

Standard slings are attached to the hooks on a yoke via

webbing straps.

Mechanical Features

Features

WAS019

WAS054

WAS102

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

FLAT WASHER - M 10x1.0 Z/P

FLAT WASHER - M 20 Z/P

NYLON FLAT WASHER - M 12x24x2.5

D escrip t io n

CONTROL BOX - 2 PT, 2 SP

HANDSET - JUM BO 2 SPEED ELS

M OUNT. BKT - BATT & CONT BOX

BATTERY PACK - JUM BO

ROLL PIN-3x20 Z/P

HANDGRIP- 1x4-3/4 CN 550 GREY

ROD END - 3/8 STUDDED

NUT - M 10 NYLOC TYPE T

NUT - 3/8 UNF GR 5 HEX Z/P

NUT - M 12 NYLOC TYPE T

NUT - M 8 HEX Z/P

SCREW - M 10x30 SOCK CSK Z/P

SCREW - M 10x20 GR 4.6 HEX Z/P

SCREW - M 8x20 SOC BUT HD Z/P

SPRING WASHER - M 8x20 Z/P

SPRING WASHER - 3/8x3/32x3/32 Z/P

FLAT WASHER - M 10 Z/P

FLAT WASHER - M 12 Z/P

ELE0 2 2 W all M o unt C harg er ( no t illust rat ed )

ELE020

CHARGER - JUM BO

ELE030

POWER CABLE - AUS/NZ OR

ELE131

POWER CABLE PACK - UK OR

ELE132

POWER CABLE PACK - USA/CAN

ELE051

M OUNT. BKT - BATT & CHARGER

ELE052

LOWER SUPPORT BRACKET - JUM BO

Pro d uct

Code

ELE011

ELE041

ELE050

ELE053

FAS003

HAR003

HAR008

NUT002

NUT005

NUT009

NUT010

SCR002

SCR009

SCR022

WAS001

WAS002

WAS010

WAS012

1

1

1

1

1

1

4

2

2

Qt y

1

1

1

1

2

2

2

7

4

3

2

2

1

4

2

2

10

6

37

Maintenance

Page 16

36

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Prod uct

C od e

00026

00027

10312

10315

10327

10329

10335

10373

30025

30027

30031

50033

50035

50050

60040

70150

70151

70155

BOL010

BOL015

BOL100

BOL101

BOL102

BOL104

BOL111

CAS001

CAS002

ELE002

ELE003

D escrip t ion

CAP - UPPER BOOM

END PIECE- BOOM

SPACER - CASTOR

STICKER - SERIAL NUM BER

STICKER - ALPHA TWIN BOOM

STICKER - SLINGS

STICKER - 180kg SWL

STICKER - SAFETY PRECAUTIONS

BOOM - ALPHA TWIN (LOWER)

M AST - ALPHA TWIN 180 JUM BO

CHASSIS - ALPHA/DELTA ELS

LEG - ALPHA 180

BUSH - LEG PIVOT

LINK - ELS

PIN - TWIN ASS,Y

ROD - ELS SLIDE

SLIDE - PIXEL ELS

PUSH HANDLE ELS

BOLT-M 10x45 GR 4.6 HEX Z/P

BOLT-M 10x35 GR 4.6 HEX Z/P

BOLT-M 12x100-85 SHANK GR 8.8

BOLT-M 10x50 35 SHANK Z/P

BOLT-M 10x40 25 SHANK Z/P

BOLT-M 12x50 35 SHANK Z/P

SCREW-M 8x20 GR 4.6 CUP BOLT Z/P

CASTOR-COLSON 100mm SWIVEL

CASTOR - COLSON 100mm BRAKE

LA32 400 ACTUATOR

ACTUATOR - LEG SPREAD, REVERSE

17310 Alpha 180 Twin Boom with ELS

Qt y

1

1

2

2

2

2

1

1

1

1

1

2

2

2

2

2

1

1

2

1

2

1

1

1

2

2

2

1

1

Spare parts are available for purchase and are itemised by part number. The list

and diagram following allows easy reference to part numbers for ordering:

Spare Parts

Faulty components or workmanship covered by warranty will be repaired where

appropriate and replaced when necessary. Defects due to mistreatment or neglect

will not be covered by warranty but repair can be arranged by Pro-Med’s authorised

agents at the request of the User.

Repairs

Maintenance

The handset connects to the contol unit via a curly cord

lead. Do not over-stretch this lead as damage may occur

thus rendering the Alpha 230 Twin Boom inoperative.

A low battery warning lamp is also present.

Up/down and base width adjustment is attained by

pressing the buttons on the face of the handset.

The Alpha 230 Twin Boom’s lifting mechanism is

controlled through the use of a handset.

Low Battery

Buzzer

Emergency

Down

Emergency

Stop

Control Box

Battery Pack

Control Unit

13

The battery pack is removable and needs to be

recharged regularly for extended battery life and optimum

performance.

A large emergency stop button overrides all control box

functions. If the handset fails to operate, an emergency

down switch can be activated by pressing with a ball

point pen tip where indicated.

The control box is connected to the handset, the actuator

(electrical pump) and the battery pack, and governs the

electrical workings of the Alpha 230 ELS. Circuitry

includes overload protection for the actuator and a low

voltage warning should the battery pack run flat.

The sophisticated control unit comes in two parts: the

control box and the battery pack.

The leg spread adjustment mechanism is also

controlled through the handset. This allows the carer to

alter the width of the base of the lifter while approaching

a chair. A single hand control means less fuss in

preparation of the lift. The front castors move while the

rear castors remain stationary.

Leg Spread Adjuster

Low Battery

Warning LED

Up/Down

Base Adjuster

Handset

Electrical Features

Features

Page 17

14

Actuator

Release

Mechanism

•

An Internal brake prevents the actuator creeping down.

•

•

The speed at which a patient is lowered is determined

by their weight. The mechanism can be adjusted for

descent rate by an authorised agent.

By pulling the Red Release Mechanism up, the patient

may be lowered. This is an additional safety feature in

the event of total power loss.

In the event of a functional failure of the main lifting nut

inside the shaft, a safety nut is fitted as a back up.

Mechanical splines inside the shaft ensure that the

actuator can never be used in a pull application and

therefore crush or squeeze an object.

•

The actuator is fitted with several safety features:

The recharging station will recharge a battery pack in a

matter of hours. An indicator light shows the status of the

battery pack during the recharging cycle.

Designed to be fixed to a wall, the recharging station

eliminates messy and dangerous power leads

associated with the recharging of lifters with fixed battery

packs. Recharging can now be done at a more suitable

location, not just where the lifter is stored.

Recharging Station

Features

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

·

A Major Service undertaken by an authorised service agent

every 12 months is a minimum requirement.

Ensure original side packing washers are replaced after regreasing.

Top and bottom actuator bolts must not be over tightened – the actuator must be

able to pivot on the bolt without resistance.

35

Note: If applicable, an annual load test (maximum load) to 125% of the Safe

Working Load is required for CE mark maintenance.

*

General inspection of lifter

Check castors are tightly attached to legs

Check castors for free running wheels (remove any fluff and/or hair)

Check castor brakes operate efficiently

Overhaul castors and repack with grease

Inspect surfaces for scratches/chips

Retard rusting by applying spray paint (Dulux ‘Special White’ Code: 81880)

Clean surfaces with mild soap and water and remove any adhesive tape

marks with eucalyptus oil

Examine all moving parts and fasteners for wear and fatigue and lubricate

and/or adjust as required

Check tightness of bolt in leg bushes

Check linkages are secure in leg adjuster ball joints

Check all electrical components, including battery chargers for correct

operation

Remove dust and dirt from actuator with cloth

Repack actuator clevis’ with grease *

Wipe actuator shaft with oiled rag (DO NOT use lubricant such as WD40 or

RP7)

Strip hydraulic pump handle mechanism, clean and regrease the two handle

pivot pins

Check hydraulic pump handle for excess wear

Check boom/yoke/pivoting frame attachment – remove bolt & regrease – do

not over tighten bolt

Check mast to boom attachment – remove bolt and regrease pivot bush –

retighten bolt tight

Arrange repair/replacement of any faulty parts

Complete and sign log book

Major Service: (After Every 6 Months of Service)

Maintenance

Page 18

Confirm all components are included

Inspect parts for possible damage in transit

Ensure all components are in working order

Arrange repair/replacement of any faulty parts

Complete and sign log book

34

General inspection of lifter

Check castors are tightly attached to legs

Check castors for free running wheels (remove any fluff and/or hair)

Check castor brakes operate efficiently

Overhaul castors and repack with grease

Inspect surfaces for scratches/chips

Retard rusting by applying spray paint (Dulux ‘Special White’ Code: 81880)

Clean surfaces with mild soap and water and remove any adhesive tape

marks with eucalyptus oil

· Examine all moving parts and fasteners for wear and fatigue and lubricate

and/or adjust as required

· Arrange repair/replacement of any faulty parts

· Complete and sign log book

·

·

·

·

·

·

·

·

Minor Service: (After Every 3 Months of Service)

·

·

·

·

·

Pre-Delivery Inspection

Ideally, Pro-Med Australia Pty Ltd recommends servicing by an authorised service

agent in accordance with the following schedule of Service Types:

A regular visual check of the hoist and attachments is essential.

A Guide to Maintenance Procedures

If inspection reveals that the safety of the hoist is jeopardised in any way, the

Owner should be notified immediately, the hoist should be taken out of service

and not used again until the problem has been rectified. Contact the supplier to

arrange servicing.

Inspections should be carried out both routinely (at least as often as specified)

and, as necessary. All defects and damages that have lead to corrective action

should be noted in a log book (see page 45) and signed and dated by the

inspector. Defects and resulting actions should be reported in writing to your

supplier.

Periodic inspections should be performed by a person who is suitably and

properly qualified and well acquainted with the design, use and care of the hoist.

Safety Inspections

Lifter Maintenance

Maintenance

Hammock Sling

Two Piece Band Sling; and

General Purpose Toileting Sling with Head

Support;

General Purpose Sling with Head Support;

General Purpose Sling;

The ability to position a patient in the sitting posture

greatly assists correct seating. The reclining position

is ideal for lifting on or off a bed or off the floor. The

unique additional pivot at the end of the boom allows

the whole frame to be rocked back and forth.

The Pivoting Frame/Banana Sling Option allows a

patient to be lifted in either a sitting or lying position.

The frame spreads the sling attachment points to

ensure the patient’s hips are not excessively flexed,

avoiding the discomfort obese patients sometimes

experience with standard slings.

Pivoting Frame/Banana Sling

•

•

•

•

•

The Yoke is the standard attachment for general

purpose lifters for use with the following slings:

Yoke

Attachment Options

15

Features

Page 19

16

Removal of Gliders - To release a glider from a stud, pull the glider gently so that

the stud clears the keyhole and lift. Should the glider be difficult to remove,

employ a twising motion.

Gliders - Do not use a glider that is damaged. Pass the single hole end of a

glider under the patient. If skin is exposed, apply talcum powder to the glider first.

Attach to a support peg on the frame at a strategic point. Tension the glider by

selecting the appropriate hole at the glider’s other end. Employ a sufficient

number of gliders to provide a cradle support. It is recommended that a minimum

of 9 standard gliders and 1 head glider be used for patients exceeding 70kg.

Gliders can be fitted diagonally to avoid injured areas. Similarly, a glider can be

left out for toileting or wound dressing.

Assemble the frame by locking the two halves together

and place over the patient. If the patient is attached to

apparatus such as drips, monitor, etc, the unassembled

frame needs to be placed around the patient before

assembly.

Frame

Slide the cradle down over the

boom end. The release tab will

click into its location hole when

properly fitted.

Attaching the Cradle

Hold the attachment firmly by one hand and with the other

hand, use the thumb to pull back the release tab on the

boom end of the lifter. Lift the attachment up and away

from the lifter.

Removing an Attachment

Contact your distributor to arrange an inspection of the product for advice regarding replacement.

IF IN DOUBT ABOUT THE CONDITION OF A SLING – DO NOT USE IT.

33

Slings should be stored away from direct sunlight where they are not subjected to

unnecessary strain, stress or pressure or to excessive heat or humidity. The slings should

be kept away from contact with sharp implements, corrosives or other possible causes of

damage.

Storage

For normal washing and cleaning, follow the care instructions on the label of the product.

Certain chemical substances mentioned above may be removed by a diluted heavy duty

cleaner and warm water. Ensure that any cleaning agents are removed by rinsing thoroughly

in warm water and allowed to dry naturally away from any source of direct heat.

Cleaning

Examine stitch patterns for broken, worn, pulled or unraveled stitches. Reject any product

where the thread has become subject to excessive abrasion or broken stitches.

Examination of Stitch Patterns

Carefully examine all fittings for absence of significant levels of rust, distortion, cracks and

ease of adjustment. Buckles should be checked for keeper operation and that the locking/

unlocking mechanism opens and closes freely. Check buckles for ease of adjustment and

absence of sharp edges or burrs likely to abrade the webbing.

Examination of Fittings (Buckles, “D” Rings, etc)

Chemical Attack – Oil, grease, creosote or paint stains are harmless but other forms of

chemical attach of a sufficient degree may led to deterioration or extreme softening of the

webbing, which would lead to the fibres being rubbed off (almost as a powder in extreme

cases). It is best to avoid fumes, spray or mists of acids and alkalis or organic solvents. If

contamination is suspected, wash out well in warm water. Avoid contact with excessive

heat which is likely to affect the product.

Cuts, Holes or Buns in the Webbing – These are potentially dangerous and must lead

to instant rejection of the product.

Local Abrasion – This may be caused by the passage of webbing over sharp edges or

protrusions whilst under tension. Slight damage to outer fibres may be considered safe but

more sever cases, particularly reductions in width or thickness or weave pattern distortions

to the webbing, should lead to instant rejection of the product.

General External Wear – In normal use, this is unavoidable and is shown by a fluffiness

of the surface fibres of fabrics. This is harmless unless it becomes too extensive.

Examination of Webbing / Straps and Belts

Slings should be checked for signs of wear or fatigue before each use. A detailed

and overall visual inspection of slings should be carried out on a regular basis.

The cradle attachment is designed to allow the Alpha

230 Twin Boom to lift a patient supported in the PROMED Lifting Frame.

If the cradle is not already attached to the lifter, then the

existing attachment will first have to be removed.

Sling Care

Maintenance

Lifting Cradle/Frame

Features

Page 20

32

Lower battery pack on to top of control box and over hooks on support frame. The

battery pack should now be held by the support frame.

Replacing the Battery Pack

Unhook the Battery Pack by holding the release handle and

squeezing. The Battery Pack can now be lifted away.

Remove the Battery Pack

Allow to charge for 6 hours or until the AMBER light goes out.

Clip Battery Pack onto Charging Station and push forward - AMBER

charging light illuminates when correctly mounted.

Ensure the Charging Station is on at the power point - the GREEN

light will be on.

Remove Battery Pack from lifter and take to Charging Station.

Procedure

WARNING: Do not flatten the battery excessively

as this will dramatically reduce the battery life.

Battery packs should be recharged regularly. If the lifter is used daily, recharge

the Battery Pack daily. Continued irregular charging may adversely effect battery

life. If the low battery buzzer sounds or the handset lamp illuminates, be sure to

recharge as soon as possible.

Recharging

Maintenance

When the patient is comfortable and motion has stablised, press the OPERATE

button to display the weight data.

17

The 300kg capacity unit can be used with slings

or the Lifting Frame. The large, easily read liquid

crystal display automatically locks onto the

patient’s correct weight even if they are moving.

The device is designed to be removed when not

in use and is simply plugged in when required.

300kg Weighing Device

As lift clearance is reduced with the use of this device, an optional “High Lift” yoke

and pivoting frame are available for maximum lift.

A Pivot Frame Holder (which must be ordered separately) is required for

attachment of this device. The device is attached between the Pivot Frame

Holder at the end of the boom and the top of the yoke or pivoting frame.

•

[By this time the weighing device

has automatically shut down.]

• Re-attach the sling to the lifter.

• Remove the sling and fit the sling to the patient.

• With the sling attached to the lifter, set the tare to zero by pressing the ZERO

button.

It is intended that the weighing device be used as follows:

The system is operated by a single 9 volt battery and

features an automatic shut off to conserve the battery

life.

This unit makes constant monitoring so easy and

accurate to 100gms (3.5oz). The device may be used

with all types of slings and features a large, easily read

liquid crystal display.

200kg Weighing Device

There are two Weiging Devices available for use with the Alpha 180 Twin Boom

with ELS with weighing capacities of either 200kg or 300kg:

Weighing Device

Features

Page 21

18

PRO-MED design and manufacture a comprehensive range of lifting and support

slings. PRO-MED can also make custom slings to meet specific requirements.

Custom Slings

Every Pro-Med sling comes with a sewn on label. Refer to this label if you are

unsure of the style of sling you have. Washing instructions are also detailed on

the label.

Labels

All PRO-MED slings are manufactured from the highest quality materials available.

Both the mesh and solid fabrics are 100% polyester and are woven specifically

for the application.

Materials

Each lifter unit has a sling identification colour code sticker prominently displayed.

Sling straps colour match these for quick selection. Standard sizes are available

for most slings. Each label states the SWL (Safe Working Load).

Sizing

Slings

Features

31

Trouble Shooting ................................. 38

Lifter Maintenance ............................... 34

Sling Care ............................................ 33

Recharging .......................................... 32

�����������

Page 22

30

When the patient is fully lowered and no longer supported by the sling, the straps

may be unhooked from the yoke or pivoting frame. After unhooking, wheel the

lifter away.

Two straps are provided low down on the outside of all slings. Use these handles

to position the patient correctly, especially when lowering onto a chair.

Position the patient over the chair or bed to be lowered into and begin lowering.

Make sure the patient remains comfortable during descent.

Lowering the Patient

Lifting

19

Lowering the Patient ........................... 30

Moving the Patient ............................... 29

Lifting the Patient ................................. 25

Fitting the Sling .................................... 23

Selecting the Sling .............................. 21

Safety Precautions .............................. 20

�������

Page 23

20

Lifting

PRO-MED patient lifters are designed to

transfer people distances spanning no more

than a few metres - typically bed to chair or

chair to chair, i.e. transfers occurring in the

same room. To transport a patient distances

further than a few metres, PRO-MED advises

the user to transfer the patient to a wheelchair

or trolley first.

PRO-MED patient lifters are designed to be

operated on level surfaces. Operating a PROMED patient lifter on an incline can be very

dangerous as the lifter becomes difficult to

handle and the load unstable.

Do not use Pro-Med products with other

brands of patient lifters / slings unless

specified.

•

•

•

Please read and understand the following before

using a PRO-MED patient lifter:

Safety Precautions

When manoeuvring in a small area, two carers will make the job much easier,

one carer pushes the lifter while the second carer stands with the patient and

helps move the patient into the desired position.

To change direction or steer around corners, always walk the back of the

machine around so that it is heading in the new direction then push or pull in

a straight line.

Always look at the patient during the transfer, it is possible for patients to

become distressed or even in some cases go into muscle spasm during

transfer. Be aware that some patients new to sling lifting may be quite uneasy.

•

•

•

29

Lower the patient so the feet are just off the ground, this makes him/her feel

more secure and lowers the centre of gravity of the machine.

•

Patient lifters are designed primarily to lift patients. The relatively small castors

make moving the patient any distance quite difficult. If possible, always move

patients from room to room in a wheelchair or on a trolley. If you must move a

patient while supported in a lifter follow these simple rules:

Moving the Patient

Lifting

Page 24

28

Raise the patient with the lifter, checking that he/she is well supported and

comfortable. If not, lower immediately and adjust or add more Lifting Frame

Gliders.

For head down (Trendelenburg) lifting, reverse or other combinations can be

used. Be sure that both sides of the Lifting Frame are symmetrical with regard to

cradle strap-stud selection.

Because the human body is slightly top heavy, to achieve a balanced support of

the lifting frame, each cradle strap must be hooked onto the first stud closest to

the head end of the Lifting Frame (see diagram).

Wheel the lifter under the bed of the patient supported in

the Lifting Frame. Lower the boom so that the elasticised

cradle straps will easily stretch to the sides of the frame.

Cradle straps are attached by hooking the white plastic

buckle of each strap over a group of three studs located

on the sides of the Lifting Frame.

Lifting a patient supported in a Lifting Frame

Lifting

21

Available in mesh or fabric in medium and large sizes

only. Designed for easy removal of clothing for toilet

transfers.

General Purpose Toileting Sling With Head Support

Recommended for lifting from the floor and general lifting

of the less secure patient.

Available in 4 sizes. Easy to fit to a patient in bed or a

chair, providing excellent upper body and head support.

The upper section of the sling is stiffened with 2

removable PVC strips.

General Purpose Sling With Head Support

Available in 4 sizes. These slings provide easy fitting

and good support for patients with some upper body

control. Mesh option available suitable for bathing.

General Purpose Sling

For Use With a Yoke Attachment

The style of sling selected is dependent on the type of lift to be performed. There

are a number of slings for use with the Pro-Med Alpha 180 Twin Boom with ELS:

Selecting the Sling

Lifting

Page 25

When fitted, full head and body support is provided.

This sling is suitable for lifting from the floor and

because the weight is not taken by the patient’s thighs,

is recommended for single or double lower limb

amputees. The patient must be rolled onto and off the

sling.

Hammock Sling

Easy and fast to fit. Designed for patients with good

muscle tone.

Two Piece Band Sling

22

Important Note: This sling provides buckles which

must be fastened around the vertical white bar of

the pivoting frame to ensure the patient remains in

an upright position.

Available in mesh or fabric in medium

and large sizes only. Designed for easy

removal of clothing for toilet transfers.

Banana Toileting Sling

Allows a patient to be lifted in either a sitting or lying

position. The ability to position a patient in the sitting

posutre greatly assists correct seating. Suitable for floor

lifts. A more open lift. Recommended for obese patients.

Banana Sling

For Use With a Pivoting Frame

Lifting

The patient’s centre of gravity

ensures a comfortable, reclined

position during transfer.

Lifting the legs will swing a patient

into a reclining position for lowering

onto a bed.

Push down on handle when

lowering a patient into a chair.

The Pro-Med Banana Sling is compatible only

with the Pro-Med Pivoting Frame. An incorrect

selection may cause injury. Do not use

Banana Slings with the Pro-Med Yoke.

Tips for lifting with a Pivoting Frame and Banana Sling

27

Lifting

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