RIKEN KEIKI Model FI-21 Type 55 Instruction Manual

INS-1451E

Initially Thank you for applying the Model FI-21. This instrument is a portable gas monitor to measure four of the anesthetic gases in air or O2 intermittently. This instruction manual is a guidebook how to operate the Model FI-21. Not only beginner users but also experienced users have to read this manual and start the operation after understanding the contents well. To help your safety operation, the following marks are applied in this manual.

Danger It means the matter that causes a serious damage on human beings directly.

Warning If the instrument is operated not following by the manual, it causes a serious damage on human beings or objects.

Caution If the instrument is operated not following by the manual, it causes some damage on human beings or objects.

＊ Note Advice on usage

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Index 1. PART AND THE FUNCTION... 4 2. MEASURING MODE (POWER KEY) ... 6 2-2.

PROCEDURES FROM POWER ON TO MEASUREMENT ...7

2-3.

SAVING DATA...9

2-4.

INITIAL DISPLAY (SELF-DIAGNOSTIC DISPLAY) ...9

2-5.

ERROR MESSAGE DISPLAY ... 10

2-6.

AIR CAL. CAUTION ... 11

2-7.

AFFECTION ON MEASUREMENT FROM PRESSURE ... 12

3. SETTING MODE (ENTER + POWER)... 14

4.

3-1.

CHANGING THE MEASURING GAS (SELECT GAS)... 14

3-2.

ADJUSTING THE TIME (ＳＥＴ ＤＡＴＥ / ＴＩＭＥ)... 15

3-3.

CONFIRMING THE SAVED DATA (VIEW SAVED DATA) ... 15

3-4.

CLEARING THE SAVED DATA (CLEAR SAVED DATA)... 15

3-5.

START THE MEASUREMENT （ ＳＴＡＲＴ ＭＥＡＳ． ）... 15

MAINTENANCE... 16 4-1.

REPLACING THE BATTERIES ... 16

4-2.

CONFIRMING THE SENSITIVITIES ... 16

4-3.

DAILY CHECK ... 16

4-4.

FREQUENCY / STANDARD FOR REPLACING PARTS ... 17

5. DISPOSING THE INSTRUMENT... 17 6. TROUBLE SHOOTING... 18 7. CAUTION ON USAGE... 19 8. DEFENITION OF TERMS ... 20 9. SPECIFICATIONS... 21 9-1.

SPECIFICATIONS ... 21

9-2.

STANDARD ACCESSORIES... 22

9-3.

WARRANTY ... 22

10. MEASURING PRINCIPLE... 23

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1. Part and the Function TOP

①

②

③

④

⑤

⑦

PUM

SAVE

RANGE

AIR CAL．

CANCEL

▼

▲

ENTER

SAMPLIN POWER

⑥

⑧

⑨

12:00

1.57vol%

HALOTHANE in O2

FI-21

①

②

③ ④

⑤

⑥

⑦

⑧

⑨

GAS INDICATOR

RIKEN KEIKI

POWER key： Press this key one time to turn the power on. Keep pressing the key approx. 3 seconds to turn the power off. When pressing the POWER key and ⑦ ENTER key, you can enter the “SETTING MODE”. LCD Display： Concentration is displayed. And also, time, battery remainder, measuring gas and base gas are displayed. LED for “SAMPLING”： While the internal pump is working, this LED is on. PUMP key (CANCEL)： When this key is pressed once, the internal pump starts to work. When the key is pressed again, the pump stops. (Pump is automatically OFF after 3 minutes operation to save power consumption.) (Contents selected by ｢▼, ▲ keys｣ are cancelled by this key.) SAVE key （ ▼ key ）： Information about Time/ Date, Measuring Gas, Base Gas, Displayed Concentration is saved by this key. The maximum number of data points is 100. （This key is used to enter numbers or to move the cursor.） RANGE key （ ▲ key ）： Position of the decimal point on the concentration display can be moved by this key. （This key is used to enter numbers or to move the cursor.） AIR CAL. key （ ENTER key ） When calibration is performed with standard gas, this key is used. （Contents selected by 「 ▼, ▲ keys 」 are fixed by this key.） Buzzer It beeps when the power turns on/off, or when special control or wrong operation is performed. There is a data logger interface under the cover.

* Explanations in the （ ） are for use during SETTING MODE.

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Left Side

Right Side

⑪

⑫

⑩ GAS OUT

REF.OUT

GAS IN

DC6V REC.

⑬

⑭

⑮ Bottom

⑯

⑩ GAS IN

Inlet for measuring gas. A specific absorption tube must be connected to the inlet. Otherwise, the reading might go wrong. ⑪ REF. OUT Outlet connected to the reference gas chamber. The exhaust from the outlet has to be emitted into the fresh air at atmospheric pressure. ⑫ GAS OUT Outlet for measuring gas sucked from the GAS IN. ⑬ DC6V 6VDC Interface for the specific AC adaptor. ⑭ REC. A jack for 0−1VDC output. ⑮Battery Cover Cover for the battery box. ⑯ Screw Fixing screw for the battery cover. It can be open/ close by a screwdriver or coin. Tubing Structure FI-21 Sampling Tube

Absorption Tube Gas IN

REF. OUT

Ref. Gas Chamber Meas. Gas Chamber Optic Interferometer Sensor

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Pump

GAS OUT

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2. MEASURING MODE (POWER key) 2-1. Basic Display for Measuring Mode and Explanation

When data is saved, this

Battery remainder

symbol appears. 24 Hour Clock

24:00

１．５７ vol%

Concentration and units are displayed. When the SAVE key is pressed, the data No. shows up.

ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２ Display Contents

Status

Gas Name And Base Gas

Usual measuring mode.

CAUTION CHECK AIR CAL.

Zero drifting might be occurring. Let the monitor sample the fresh air and perform AIR CAL.

CAUTION ABNORMAL TEMP.

Internal thermistor detects an abnormal temperature.

CAUTION LOW BATT.

Battery voltage is low. Replace the batteries.

CAUTION LOW CONTRASUT

Interferometer sensor is getting contaminated. Before the measurement is performed, the sensor should be replaced or repaired.

CAUTION LOW BRIGHTNESS

Brightness is getting low. Before the measurement is performed, the sensor should be replaced or repaired.

Caution When a message ”CAUTION 〜 ” appears on the LCD, make an appropriate treatment as soon as possible.

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2-2. Procedures from Power ON to Measurement 1) Power turns on by pressing the POWER key until buzzer beeps. And, the initial display (self-diagnostic display) shows up. It then turns to a display to confirm the setting. After showing the confirmation display for 2 seconds, it goes to the basic display of measuring mode.

ＢＡＴＴＥＲＹ ・・・ ＣＯＮＴＲＡＳＴ・・・ ＢＲＩＧＨＴＮＥＳＳ・ ＪＡＮ ．３０ ２００１

12:00

12:00 ＯＫ ＯＫ ＯＫ

ＳＥＴＴＩＮＧ ＮＯ．５ ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２ ０．０−１０．０ｖｏｌ％

Confirmation Display

Self-diagnostic Display

Caution This instrument does not indicate a correct reading if the measuring gas and base gas are not selected properly. Cofnirm if [Measuring Gas] and [Base Gas] are the ones intentionally selected.

2) After that, two of the messages, [Meas Gas/ Base Gas] and [Air CAL], are displayed by turn as below. (Refer to WARNIN AIR CAL.)

12:00

- - - - vol% ＣＡＵＴＩＯＮ ＣＨＥＣＫ ＡＩＲ ＣＡＬ ．

12:00

2 seconds by turn

- - - - vol% ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２

12:00

3) Press the PUMP Key and let it sample enough reference gas (fresh air). (The color of the display

- ０．１５ vol%

ＣＡＵＴＩＯＮ ＣＨＥＣＫ ＡＩＲ ＣＡＬ ．

reverses while the pump is operating.)

4) After the indication becomes stable, stop the pump and keep pressing the AIR CAL key until buzzer beeps.

12:00

１．５７ vol% ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２

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5） After AIR CAL., set the instruments so that it can monitor objective gas, and press PUMP key. The color of the display reverses while the pump is operating.

Indication while the pump

operating is not the result of monitoring. 6) Press PUMP key and stop the pump after indication become stable, and read the indication. The indication under the condition that the pump and sample gas flow have stopped is the monitoring result.

Caution Press AIR CAL key after confirming there is engh fresh air in the chamber. Otherwise, correct measurement cannot be performed.

* Note If the [AIR] is selected as the base gas, the indication shows [0.00vol%] when the AIR CAL key is pressed. However, If the [O2] is selected as the base gas, the indication does not show 0.00vol%, but other vaulues determined based on the conbination of the measuring gas and the base gas. This is caused by sampling the gas which is not on target. (In this case, it is air.) Do not think it broken. Once the instrument samples the target gas, it shows a correct reading. For further information, refer to the spec pages.

Caution FI-21 performs best when both Gas Chamber and Reference Chamber are at the atmospheric pressure (101.3kPa). While the measuring gas is being sampled, the pressure in the Gas Chamber becomes slightly different from the atmospheric pressure, and the analyzer does not show the correct reading. Read the indication after the gas flow stops.

* Note FI-21 measures the gas best when both Gas Chamber and Reference Chamber are at 101.3kPa. If precise measurement is required, perform the pressure correction by the following method. 101.3 [kPa] Pressure Correction ＝ × (Reading − Air Cal. Value) ＋ Air Cal Value Pressure at measurement [kPa]

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2-3. Saving Data Once the SAVE key is pressed, the buzzer beeps and the display shown on the right comes up. The time/ data and the measurement result are saved chronologically from No.001 to No. 100. The saved data can be seen at “VIEW SAVED DATA” in the SETTING MODE. Also, the saved data is deleted at “CLEAR

12:00

SAVE DATA .005 ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２

SAVED DATA” in the SETTING MODE.

2-4. Initial Display (Self-diagnostic Display)

At starting with the MEASURING MODE by pressing POWER Key the self-diagnostic function automatically starts towork. If the result is normal, display shown on the right side is displayed.

12:00 ＢＡＴＴＥＲＹ ・・・ ＯＫ ＣＯＮＴＲＡＳＴ・・・ ＯＫ ＯＫ ＢＲＩＧＨＴＮＥＳＳ・ ＪＡＮ．３０ ２００１

If any problem was found on any of the items, it is indicated like the display on the right. The display is an example for contamination of the interferometer. If the problem becomes serious, the display does not go to the Basic Display of the Measuring Mode, but go to ERROR message display.

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ＢＡＴＴＥＲＹ ・・・ ＣＯＮＴＲＡＳＴ・・・ ＢＲＩＧＨＴＮＥＳＳ・ ＪＡＮ．３０ ２００１

12:00 ＯＫ ＬＯＷ ＯＫ

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2-5. ERROR Message Display

12:00

If the problem affects the measurment, ERROR message like the ＥＲＲＯＲ：ＳＹＳＴＥＭ

display shown on the right appears.

ERROR message and the meanings are as follows: Contents of Display ERROR：LOW BATT． ERROR：CONTRAST ERROR：BRIGHTNESS ERROR：SETTING

The Meanings and the Requried Treatments Battery voltage is too low to perform the measurement. Replace the batteries. Contamination of the optic interferometer sensor is too serious to perform the measurement. Replace the sensor or have it repaired. The brightness is too low to perform the measurement. Replace the sensor or have it repaired. The setup data saved in the setting mode has an error. Confirm the setup data in the setting mode, and set the data again.

ERROR：SYSTEM

A system error has occurred. Repair work is required.

ERROR：PUMP

There is a possibility that the pump is not working. Pump replacement is required.

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2-6. AIR CAL. CAUTION If the temperature inside of the sensor has changed over ± 10℃ from the last time the AIR CAL was performed, [CAUTION/ CHECK AIR CAL] is displayed in order to protect fromzero drifting. ([Measuring Gas/ Base Gas] and [AIR CAL] are displayed consecutively.

12:00

12:00

- ０．１ vol% ＣＡＵＴＩＯＮ ＣＨＥＣＫ ＡＩＲ ＣＡＬ ．

- ０．１ vol% Switching

HALOTHANE ｉｎ ＡＩＲ

every one second. If the [CAUTION/ CHECK AIR CAL]: is displayed, perform the AIR CAL based on the procedure below: AIR CAL. Procedure 1. Press the PUMP key and let it sample some fresh air. 2. When the indication becomes stable, stop the pump with PUMP key and prese the AIR CAL key.

Caution Before pressing the AIR CAL key, let the instrument sample enough fresh air. (ideally for 2 minutes. ) Otherwise, correct measurement cannot be performed.

Caution Whenever measurement starts, confirm if the AIR CAL value is displayed after fresh air is sampled enough. If the AIR CAL. Value is not indicated (or even if [AIR CAL CAUTION] is not displayed), perfrom the AIR CAL procedures by correct method.

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2-7. Affection on Measurement from Pressure

CAUTION The pressure in the Gas Chamber becomes different from the atmospheric pressure whiling sampling the gas. As a result, the indication is not accurate. Or, if an instant pressure change occurs in the Gas Chamber or the Reference Chamber, the indication might go wrong. (If these symptoms occurs, perform the AIR CAL right away.) Therefore, take care about the following points: > Do not plug the GAS IN or GAS OUT while gas is feeding. > Keep the pressure of GAS IN, GAS OUT, and REF. OUT equal to the atmospheric pressure when the indication is read. > Read the indication after the gas flow stops.

CAUTION When concentration change occurs suddenly on the FI-21, correct reading cannot indicate. Absorption tube is not only for removing the humidity, but also for stabilizing the temperature of the sampling gas. Therefore, equip an absorption tube on the GAS IN whenever the measurement is performed.

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An example of measurement when the pressure of the sampling point is higher than the atmospheric pressure: Make an inlet (a) as the drawing below. Open and shut the stop valve to feed the gas to the instrument, instead of turning the pump on and off. Read the indication after shutting the valve off and the gas flow totally stops. Flow rate at Inlet (a) should be 300 to 400mL. GAS OUT should be at the atmospheric pressure and the REF. OUT should face with fresh air.

Reducing Valve (ａ)

Stop Valve

Absorption Tube

Flow Monitor

GAS IN FI−21

Pressurized Gas Flow

An example of measurement when the measured gas is not released in to the air: Connect a gas sampling bag to the GAS OUT, not to emit the exhaust into the air. And also, expose the REF. OUT to the fresh air.

Absorption Tube GAS OUT

GAS IN FI−21

Gas Sampling Bag

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3. SETTING MODE (ENTER + POWER) The SETTING MODE is for “Change the Measuring Gas”, “Adjusting the Time”, and “Confirming the Saved Data”. You enter the SETTING MODE by pressing the POWER key while the ENTER key is being pressed. Once you enter the mode, the display on the right shows up. Move the cursor (black bar) by ▼ ▲ keys and select the item which you would like to setup. Go into the item by [ENTER key].

12:00 ＳＥＲＥＣＴ ＧＡＳ ＳＥＴ ＤＡＴＥ ／ ＴＩＭＥ ＶＩＥＷ ＳＡＶＥＤ ＤＡＴＡ ＣＬＥＡＲ ＳＡＶＥＤ ＤＡＴＡ

Initial Display in Setting Mode

Items to Setup and the Contents

SELECT GAS SET DATE/ TIME VIEW SAVED DATA CLEAR SAVED DATA START MEAS.

Changing the measuring gas, the base gas and the output. Adjusting the clock Confirming saved data Clearing the saved data Starting the Measuring Mode.

3-1. Changing the Measuring Gas (SELECT GAS) Choose the measuring gas by the [▼ ▲] key and presse ENTER key to fix the choice. On the 1st line, a sentense “IS SETTING OK?” apperears. Press [ENTER] key again if it is okay. If you want to change the setting, press the [CANCEL] key. 12:00 ＳＥＴＴＩＮＧ ＮＯ．１ ＨＡＬＯＴＨＡＮＥ ｉｎ ＡＩＲ ０．００−６．００ｖｏｌ％

ENTER

12:00 ＩＳ ＳＥＴＴＩＮＧ ＯＫ？ HALOTHANE ｉｎ ＡＩＲ ０．００−６．００ｖｏｌ％

If the setting is what you

Select by ▼ ▲ keys.

intend, press the ENTER key to save the setting.

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3-2. Adjusting the Time (ＳＥＴ ＤＡＴＥ / ＴＩＭＥ) Initial position of the cursor is on MONTH. Choose by ▼▲ keys and fix the setting by the ENTER key. The cursor then moves to DAY. Set DAY, YEAR, HOUR and MINUTE by the same procedures as MONTH. HOUR is displayed by 24 hour

12:00 ＤＡＴＥ ＪＡＮ ．３０ ２００１ ＴＩＭＥ １２：００

clock.

3-3. Confirming the Saved Data (VIEW SAVED DATA) On the 1st line, the data number is shown. On the 2nd to 3rd line, the saved date/ time are displayed. Select the date number by [▼▲] key and fix the selection by [ENTER] key. The saved data then comes up. (At displaying the saved data, the measuring gas and the base gas is displayed with white letters on black background.)

(CANCEL key leads to the initial display in Setting Mode.) 12:00

12:00 ＮＯ ．００１ ＤＡＴＥ：ＪＡＮ ．３０ ２００１ ＴＩＭＥ： １６：３２ ▼ ▲＋ ＥＮＴＥＲ

ＥＮＴＥＲ

４．１３ vol% ＨＡＬＯＴＨＡＮＥ ｉｎ Ｏ２ ＮＯ．００１

3-4. Clearing the Saved Data (CLEAR SAVED DATA) Select the “CLEAR SAVED DATA” by ▼▲ key and fix the selection by ENTER key. If you want to cancel

12:00 ＣＡＮＣＥＬ ＣＬＥＡＲ ＳＡＶＥＤ ＤＡＴＡ

the action, select “CANCEL” and press the [ENTER] key. 3-5. Start the Measurement （ ＳＴＡＲＴ ＭＥＡＳ． ） 12:00

If you want to start the measurement right after settingeach item, select “START MEAS” and press [ENTER] key. The diplay will then go to the Meauring Mode.

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ＣＡＮＣＥＬ ＳＴＡＲＴ ＭＥＡＳ．

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4. Maintenance 4-1. Replacing the Batteries

Warning >

All the C size Alkaline batteries used in the instrument should be same kind.

> Replace the 4 of the batteries at the same time.

1) Confirm that the power is off. 2) Take out the instrument from the carrying case. 3) Take off the battery cover under the bottom by turning the screw with a coin. 4) Take out the old batteries and put the new ones caring the polarities. 5) When the replacement is done, put the battery cover on the bottom by the opposite procedures. 4-2.

Confirming the Sensitivities

It is recommended that the sensitivity of the instrument be confirmed periodically (at least once a year) to assume the correct operation. The procedures for the sensitivity confirmation are as follows: If any problem is found, or If you would like to have it calibrated, please contact any of our agents. 1) Select “DESFLURANE in AIR 0-20vol%” and go into the measuring mode. 2) Perform the AIR CAL as it is done for the usual measurements. 3) Feed some pure CO2 (at 99.999% +) to the instrument. 4) Perform the Air Correction by the following calculation: Result of the Air Correction ［vol％］ ＝

101.3［ kPa ］ Atmospheric Press at Measurement ［kPa］

× Indication Value［vol％］

5）If the result of the Air Correction is 15.66±0.47［vol％］, the sensitivity is normal. 4-3. Daily Check 1) Is there any damage on switches, lamps, display or body? 2) Confirmation of battery voltage. 3) Do you see “CAUTION …” or “ ERROR…” during the operation?

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4-4. Frequency / Standard for Replacing Parts The frequency of the replacement mentioned below is just a standard. The available term totally depends on how often the instrument is used and how it is stored. 1) Internal pump and internal tubing

・・・・・・

2 years

2) Absorption Tube (consumable part) ・・・・・・・・

2 years

3) Rubber parts in Interferometer

2 years (Optic element should be cleaned if

・・・・・・・・・

necessary.) 4) Main PCB

・・・・・・・・・・・

5 years

5) Interferometer Assembly

・・・・・・・・・・・

5 years （continuously used if no problem.）

6) Others

・・・・・・・・・・・

5 years

5. Disposing the Instrument This instrument does not apply any harmful material as component parts. When the instrument is disposed, take an appropriate method based on the local regulation.

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6. Trouble Shooting Trouble shootings mentioned below do not cover all the problems. The ones considered frequently occur are simply indicated to help your research for cause and solution.

Symptoms Power does not turn ON.

Causes

Solutions

No batteries. Or, AC adaptor Put the batteries in. Or, connect AC adaptor. is not connected. Polarity of the batteries is Put the batteries in correct direction. wrong. Time to press the POWER Keep pressing the POWER key until the buzzer beeps. Key is short.

Reading is not correct.

the instrument AIR CAL is not performed in When samples enough fresh air, a correct way. stop the pump. Then, press the AIR CAL key. the correct The selected “Measuring Select Gas” or “Base Gas” is “Measuring Gas” and “Base Gas”. wrong. Interference gas is included The target gas that contains interference gas cannot be in the sample gas. measured. A sudden pressure change Perform AIR CAL again. occurs at GAS IN, GAS OUT or REF. OUT. The pressure at GAS IN, Set GAS IN, GAS OUT and OUT under the GAS OUT or REF. OUT is REF. not at atmospheric pressure. atmospheric pressure.

After performing AIR CAL, Molecular attached to the the reading goes up even chamber inside or tubing inside starts detaching. The though any gas is not fed. concentration in chamber becomes high in fact.

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Let the instrument sample enough fresh air. And confirm if it shows the AIR CAL value.

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7. Caution on Usage The following caution items must be followed to maintain the performance/ safety of the instrument.

Danger > Specification of this instrument is based on a non-explosion structure. Do not use it in a place specified as a hazardous area. > Make any solutions for exhaust gas emitted from GAS OUT, to avoid harmful gas from emission. (e.g. Connecting a sampling bag to GAS OUT.) > Just in case of leaking from the instrument itself, wearing a mask and gloves is recommended.

Warning > The instrument shows incorrect indication when it samples a high concentration gas over the full scale. > Use the batteries based on the specifications. > Use the specified AC adaptor if necessary.

Caution > Do not use this instrument close to other apparatus that generates a strong noise. It may affect the wave form of the power source. If the AC adaptor is applied, do not use the same power source as other apparatus that generates a strong noise. > Use the power source based on the specifications. > Do not operate the instrument in a place which has a reaction heat such as infrared emitted from high temperature. Or, Avoid a place which has a direct sunbeam that makes the instrument over 35C. > Interference Gas: The gases which are neither the target gas nor base gas. If there is any interference gas in the measuring gas, the reading goes wrong. Do not measure the gas which contains interference gas. > Let GAS OUT and REF. OUT expose to the air, in order to equal the pressure inside to the atmospheric pressure. > Whenever this instrument operates, keep it in a carrying case and connect the absorption tube.

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8. Defenition of Terms ｖｏｌ％ ： Measuring Gas ： Base Gas ：

The rate of substance occupying in some volume. The unit is indicated by percentage. The target gas to measure in the sample gas. The balance gas in the sample gas.

Reference Gas ：

The gas (fresh air) to take the standard reflection ratio.

Gas Chamber ：

Chamber that is filled by sample gas.

Reference Gas ： Chamber AIR CAL VALUE ：

Chamber that is filled by reference gas. Concentration indicated on the display when AIR CAL key is pressed.

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