mobileart_evolution_installation_manual_rev_b.pdf
Page 1
Manual No.: M503-E329
Revision:
B
Mobile X-ray System
High Power Type(32kW)
INSTALLATION MANUAL
This manual is for professional service engineers.
It bears no relation to the usual operation.
Page 2
TABLE OF CONTENTS
Chapter 1. Introduction
1.1 Directions for using the unit............................................................................... 1-2
1.2 Document List ...................................................................................................... 1-3
Chapter 2. Outline
2.1 Conditions for Installation (using) ..................................................................... 2-2
2.2 Conditions for Transportation and Storage...................................................... 2-3
2.3 Name of Each Part of the Unit ............................................................................ 2-4
2.4 Name of Each Circuit Board and Layout of the Circuit Boards ...................... 2-6
Chapter 3. Preprations for installation
3.1 Tools Required for Installation........................................................................... 3-2
3.2 Unpacking............................................................................................................. 3-3
3.3 Discharging the Internal Capacitor .................................................................... 3-6
3.3 How to Open/Close the Covers .......................................................................... 3-8
Chapter 4. Installation
4.1 Installation Procedures ....................................................................................... 4-2
4.2 Check Safety function ......................................................................................... 4-5
4.3 Changing According to the Power Supply........................................................ 4-6
4.4 Checking Performance of Each Part ................................................................. 4-7
4.5 Installing the arm cover ...................................................................................... 4-12
4.6 Attaching the knob for locking collimator rotation .......................................... 4-13
4.7 Attaching screw caps.......................................................................................... 4-14
4.8 Installing the apron hanger................................................................................. 4-15
4.9 Reset of all parts usage information ................................................................. 4-15
4.10 Assembler Test .................................................................................................. 4-15
4.11 Charging the Battery after installation ............................................................ 4-16
Page 3
Chapter 5. Installing the Options
5.1 Installing Remote Controller Option .................................................................. 5-2
5.2 Installing folding–type Protective Screen Option ............................................ 5-6
5.3 Installing Dose Area Product Meter Option ...................................................... 5-10
5.4 Installing Dose Area Product Meter Option for UL........................................... 5-17
5.5 Installing the Dose Calculation Unit .................................................................. 5-24
5.6 Installing the Distance Indicator ........................................................................ 5-31
5.7 Keyless Entry ....................................................................................................... 5-36
5.8 Adjusting the Height of the Driving Handle ...................................................... 5-40
5.9 Illuminated Hand Switch ..................................................................................... 5-46
5.10 Additional Hand Switch..................................................................................... 5-48
5.11 Installing the Grid Case Option ........................................................................ 5-51
5.12 Installing the Large Cassette Box Option ....................................................... 5-55
5.13 FPD Upgrade Kit ................................................................................................ 5-58
5.14 Decoration label ................................................................................................. 5-59
Chapter 6. Specifications
6.1 Specifications....................................................................................................... 6-2
6.2 Dimensional Drawing of the Unit ....................................................................... 6-10
6.3 X-ray Reference Axis and Focal Spot Position................................................. 6-11
6.4 Exposure Condition............................................................................................. 6-12
Appendix A. DIP Switches and Jumpers Setting on Each
Board
A.1 NEX-SH Board ..................................................................................................... A-2
A.2 X-CONT2008 Board ............................................................................................. A-4
A.3 INVERTER UNIT Board ....................................................................................... A-4
A.4 MU DRIVER 07 Board.......................................................................................... A-5
Page 4
Appendix B. Adjustment Mode
B.1 How to Get Into Adjustment Mode .................................................................... B-3
B.2 Initialization of NEX-SH Board ........................................................................... B-6
B.3 Adjustment Mode List......................................................................................... B-7
B.4 Adjustment of Tube Current .............................................................................. B-9
B.5 Adjustment of the Handle................................................................................... B-16
B.6 Adjustment of the Battery Voltage Detection Circuit ...................................... B-18
B.7 Setting Date and Time ........................................................................................ B-20
B.8 Display and Reset of Error Log ......................................................................... B-22
B.9 Displaying Running Speed................................................................................. B-23
B.10 Battery Voltage Drop Check Mode .................................................................. B-25
B.11 Battery code setting mode ............................................................................... B-27
B.12 Dose area product meter adjustment mode................................................... B-35
B.13 Dose calculation adjustment mode................................................................. B-43
B.14 Battery usage setting mode ............................................................................. B-53
B.15 CPU board battery usage information setting mode ................................ B-55
B.16 Emergency brake release battery usage information setting mode............ B-57
B.17 X-ray tube unit usage information setting mode ........................................... B-59
B.18 Motor usage information setting mode .......................................................... B-61
B.19 Usage information collective setting mode.................................................... B-63
Appendix C. Adjusting Methods
C.1 Preparation .......................................................................................................... C-2
C.2 Adjusting the battery-voltage detection circuit ............................................... C-3
C.3 Adjusting MUX CHARGE 32K board ................................................................. C-4
C.4 Adjusting mAs circuit of X-CONT2008 board................................................... C-6
C.5 Adjusting inverter control circuit of X-CONT2008 board ................................ C-7
C.6 Operation Check of Capacitor Charging .......................................................... C-10
C.7 Checking the X-ray exposure............................................................................. C-12
C.8 Checking battery charging................................................................................. C-16
C.9 Volume control of a buzzer ................................................................................ C-18
C.10 Finish.................................................................................................................. C-19
Appendix D. Error Message List
D.1 Error Message List.............................................................................................. D-2
Page 5
Appendix E. Maintenance and Inspection
E.1 Expendable Parts List......................................................................................... E-2
E.2 Batteries Replacement........................................................................................ E-4
E.3 Replacement of the Motor .................................................................................. E-9
E.4 CPU Backup Battery Replacement .................................................................... E-14
E.5 Collimator lamp Replacement............................................................................ E-15
E.6 Maintenance of rotary X-ray tube section......................................................... E-17
E.7 Centering the Collimator and X-Ray Focus ...................................................... E-22
E.8 Adjustment of Collimator lamp voltage ............................................................ E-26
E.9 Cleaning and disinfections................................................................................. E-28
E.10 Replacing the Emergency Brake Release Battery ......................................... E-30
E.11 Version up of S/W for NEX-SH ......................................................................... E-32
E.12 PC Maintenance Function ................................................................................ E-38
Appendix F Operation of High-Voltage Cable
F.1 Spare parts with high-voltage cable .................................................................. F-2
F.2 Installation procedure of the high-voltage generator side plug ..................... F-3
F.3 Installation procedure of the X-ray tube assembly side mini-plug ................ F-4
Page 6
Chapter
1
1
Introduction
Before installing the unit, fully grasp the contents of this Installation Manual, and
install it so that the system may deliver its full performance and functions.
Besides, thoroughly refer to the Operation Manual and Survice Manual of this
unit.
Chapter Contents
1.1 Directions for using the unit
1.2 Document List
MobileArt Evolution High Power Type(32kW) Installation Manual
1-1
Page 7
Chapter 1 Introduction
1.1
Directions for using the unit
Directions about safety are described in this Section. Read this before
installing the unit without fail.
The meanings of the following precaution and prohibition terms used
in the operation manual are defined as below:
States a direct danger that may cause death
or serious injury if it is not avoided.
States an indirect or potential danger that may
cause death or serious injury if it is not
avoided.
States a danger that may cause slight or
medium injury or may cause damage in
equipment or fire if it is not avoided.
States the information which helps to use the
system correctly.
In this system, large-capacity capacitors are connected to the battery.
Even after turning OFF the key switch or the main breaker, electrical
charge remains in the capacitor.
Be sure to discharge the capacitor when working on this system.
(Refer to 3.3)
1-2
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 8
Chapter 1 Introduction
1.2
Document List
If necessary, the following documents can be obtained. Contact the responsible service shop of Shimadzu
Corporation.
Document
Document Number
MobileArt Evolution operation Manual
M503-E027
MobileArt Evolution Installation Manual
M503-E329
X-ray tube assembly Operation Manual
M535-E219
MobileArt Evolution Parts List
M503-4011
MobileArt Evolution Connection Diagram
There is no document
number.
MobileArt Evolution High Power Type(32kW) Installation Manual
1-3
Page 9
Chapter
2
2
Outline
This chapter describes the outline and features of the equipment.
Read this chapter before installing the system.
Chapter Contents
2.1
Conditions for Installation (using)
2.2
Conditions for Transportation and Storage
2.3
Name of Each Part of the Unit
2.4
Name of Each Circuit Board and Layout of the Circuit Boards
MobileArt Evolution High Power Type(32kW) Installation Manual
2-1
Page 10
Chapter 2 Outline
2.1
Conditions for Installation (using)
Use environment
Ambient temperature
： 10℃ to 40℃
Relative humidity
： 30% to 85% (no dew condensation)
Atmospheric pressure
： 700 hPa to 1060 hPa
The battery must be changed in the use environment.
Do not do it in the storage environment.
Storage environment ( without a package for transport and storage )
Ambient temperature
： -10℃ to 40℃
Relative humidity
： 30% to 85% (no dew condensation)
Atmospheric pressure
： 700 hPa to 1060 hPa
Power supply
AC power
System
： Single phase AC
Frequency
： 50/60 Hz
Standard voltages
： 100, 110, 120, 200, 220, 230, 240 V
Voltage variation range ： ±10% of standard voltages
Supply capacity
： 1kVA
Supply Impedance
： 100, 110, 120 V : 1.0Ωor less
200, 220, 230, 240 V : 4.0Ωor less
Earth
Earth terminal
： Earth resistance of 100Ωor less
Additional earth terminal ： Earth resistance of 100Ωor less
2-2
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 11
Chapter 2 Outline
2.2
Conditions for Transportation and Storage
This condition is applied only at packed condition for transportation and
storage.
Transportation and Storage environment
Ambient temperature:
-10℃ to 40℃
(The upper bound of the temperature is allowed up to 50℃ only for the
period of less than one month.)
•
•
Relative humidity:
10% to 95%
Atmospheric pressure:
700hPa to 1060hPa
When the unit is kept in storage for a long time until its installation, it is
recommended to charge the battery within the following period in order to
keep the performance of the battery:
Storage temperature
40℃: Once every 2 months
30℃: Once every 4 months
25℃: Once every 6 months
When the unit is kept in storage for a long time until its installation, it is
recommended to travel the motor once every 3 month in order to keep
the performance of the motor.
DO NOT CHARGE THE BATTERY WHEN PACKED.
Place the system in a well-ventilated area to charge the battery.
MobileArt Evolution High Power Type(32kW) Installation Manual
2-3
Page 12
Chapter 2 Outline
2.3
Name of Each Part of the Unit
Appearance
X-ray tube unit:
The X-ray tube with the collimator
Column:
can turn around the X-ray focus.
This
makes
a
positioning
Holds the X-ray tube
and
assembly and arm. It can
adjustment of the irradiation field
turn itself
and small movement of the unit.
Grip bar(Driving handle):
The handle for the system
driving.
Arm:
Holds the X-ray tube assembly. It
can
slide
vertically
along the
column and the arm itself can
stretch in the horizontal direction.
Hand switch:
The switch to make X-ray
exposures
2-4
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 13
Chapter 2 Outline
Operating section
Key switch:
Emergency stop switch:
Use to stop the motor in an
Turns the system on/off.
emergency case.
Battery indicator:
Indicate remaining charge of
the battery.
X-ray control panel:
Refer to Operation Manual.
Power plug and main circuit breaker
Main circuit breaker:
Turning off this breaker cut
Power plug:
Use to charge the battery.
off power for the whole unit.
The lid can be opened by
pressing and releasing it.
Obstruction detector:
Stop the unit in the event
of a collision
MobileArt Evolution High Power Type(32kW) Installation Manual
2-5
Page 14
Chapter 2 Outline
2.4
Name of Each Circuit Board and Layout of the
Circuit Boards
Right side of the unit
Discharge Switch
MUX CAPACITOR
BOARD
Xcont-2008
BOARD
NEXSH
BOARD
Bus Extender
Breaker NFB1
Under side is ON
Left side of the unit
MUX
Power 32K
BOARD
Inverter Unit
MUX-LC1BF
BOARD
2-6
MobileArt Evolution High Power Type(32kW) Installation Manual
BOARD
MUX
Charge 04B
32K
BOARD
MUX
Charge 32K
BOARD
Page 15
Chapter 2 Outline
Lower part of the unit
MU DRIVER-07
BOARD
MobileArt Evolution High Power Type(32kW) Installation Manual
2-7
Page 16
Chapter
3
3
Preparations for installation
Before installing the unit, thoroughly read this Chapter and make necessary
preparations.
Chapter Contents
3.1
Tools Required for Installation
3.2
Unpacking
3.3
Discharging the Internal Capacitor
3.4
How to Open/Close the Covers
MobileArt Evolution High Power Type(32kW) Installation Manual
3-1
Page 17
Chapter 3 Preparations for installation
3.1
Tools Required for Installation
When installing the unit, prepare the following tools:
•
Screw drivers and Philips screw drivers
•
Hexagonal bar L-type spanners: No. 2.5～10
•
Nipper
•
Pliers
•
Tester
•
Insulok
•
Grease
•
Cutter
•
Waste cloth
•
Alligator clip
•
Alcohol for cleaning
•
Oscilloscope
•
Hexagonal bolt M8 x 16: (Only for exchanging X-ray tube assembly)
•
Pliers for FU Lock nut AW04: (Only for exchanging X-ray tube
assembly)
•
Spring gauge: (Only for adjusting X-ray tube assembly or adjustment
of handle)
3-2
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 18
3.2 Unpacking
3.2
Unpacking
Make sure that the following items are contained:
MobileArt Evolution type 32kW
Components
Arm cover
Spare
parts
Fuse，313.500
Fuse，313001
Fuse，313002
Fuse，313005
Fuse，3136.25
Fuse，326010
Fuse，660CF-10UL
Label, Input Voltage
Cap
Cap
Release Switch Label
SH_MUX200 S/W
Operation Manual
Installation Manual
Parts List
Options
Quantity
1
1
1
1
1
1
1
1
1
1
5
2
2
1
1
1
1
Description
White
Blue
Remote controller
Protective screen
Dose area product meter
Dose calculation unit
Distance indicator
Keyless entry
Changing the grip bar height
Luminous hand switch
Additional a hand switch
Grid case
Large cassette box
MobileArt Evolution High Power Type(32kW) Installation Manual
3-3
Page 19
Chapter 3 Preparations for installation
Remove Fixing bracket for device shipment
1.
Remove the red plate fixing the column rotation-lock pin. Then, paste the
attached sponge on the place, where the red plate was fixed.
Fixing plate
Fig.3- 1
2.
Remove the column rotation-lock pin.
3.
Remove both sides of the fixing bracket for Tube rotation-lock and the arm
extension retaining at tip of arm.
Fixing bracket
Fig.3- 2
3-4
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 20
3.2 Unpacking
4.
Unscrew the weight fixing bolt. If it is hard to remove, loosen the bolt (a) at
the arm fixing bracket shown in the following figure.
Arm fixing bracket
(a)
(a)
Weight fixing bolt
Fig.3- 3
5.
Finally remove the arm fixing bracket.
6.
After unpacking, turn ON the main breaker and the switch (see Fig.3- 6),
move to the place, where X-ray radiography is executable and there is a
power outlet. The main breaker is at the front side of the system.
ON
ON
OFF
OFF
Fig.3- 4 Key switch
Fig.3- 5 Main breaker
When the system is parked for long time, this might flat the wheels where
contacts the floor. Runing the system, the wheels will be back the original
shape gradually.
Use the fixing brackets for transportation when the system is transported by
a track etc.
MobileArt Evolution High Power Type(32kW) Installation Manual
3-5
Page 21
Chapter 3 Preparations for installation
3.3
Discharging the Internal Capacitor
In this system, large-capacity capacitors are connected to the battery.
Even after turning OFF the key switch or the main breaker, electrical
charge remains in the capacitor.
Be sure to discharge the capacitor when working on this system.
1.
Confirm that both the key switch and the main breaker are turned OFF.
2.
Remove the right-side cover.
3.
Confirm that the discharge switch is set to “NORMAL” (left side).
4.
Disconnect the CN1/CN2 cable from the CN2 connector “NORMAL” on the
MUX CAPACITOR board and connect it to the CN1 connector
“DISCHARGE”. If electrical charge is remaining in the capacitor, the LED
on the MUX CAPACITOR board will be lit.
Fig.3- 6
5.
3-6
Set the discharge switch to “DISCHARGE” (right side).
Discharge of the internal capacitor is started.
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 22
3.3 Discharging the Internal Capacitor
Fig.3- 7
6.
Five minutes or more will be required to reach the capacitor voltage to 1 V
or less. Capacitor voltage can be checked by using check pins CP1-CP2
on the MUX CAPACITOR board.
7.
After all work is finished, to return the system to normal operation status,
confirm again that both the key switch and the main breaker are turned
OFF, then set the discharge switch to “NORMAL” (left side), and reconnect
the CN1/CN2 cable to the CN2 connector “NORMAL” on the MUX
CAPACITOR board.
MobileArt Evolution High Power Type(32kW) Installation Manual
3-7
Page 23
Chapter 3 Preparations for installation
3.4
How to Open/Close the Covers
Be sure to turn off the main breaker. There is a danger of receiving
electric shock.
Name and Layout of the Covers
Top cover
Arm joint section
Front cover
Cable cover
Side cover
Fig.3- 8
Name and layout of the covers
Do NOT pull the imaging unit's cable.
If the cable catches on something, do NOT pull on the imaging unit.
Doing so can cause in cable damage, fire, electric shock, unit damage,
or malfunction.
3-8
MobileArt Evolution High Power Type(32kW) Installation Manual
Page 24
3.4 How to Open/Close the Covers
1.
Remove eight screws shown in Fig.3- 9.
Fig.3- 9
2.
Points to screw on the side cover
Pull the side cover sideways to detach.
Be careful to remove the right side cover. The right side cover and the
main unit are connected with the cable of the hand switch.
MobileArt Evolution High Power Type(32kW) Installation Manual
3-9
Page 25
Chapter 3 Preparations for installation
How to Open/Close the Top cover
1.
Unscrew screws as shown in Fig.3- 10 (a).
2.
Unscrew screws on the Top cover as shown in Fig.3- 10 (b).
3.
Pull up the front part of the top cover (Fig.3- 11).
The top cover and the main unit are connected with the cables. Be
careful to remove the top cover.
(a)
Fig.3- 10 Screw cramp positions of the top cover
Fig.3- 11
3-10
How to open/close the top cover.
MobileArt Evolution High Power Type(32kW) Installation Manual
(b)