User Guide
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Resuscitation System Model 100 AutoPulse® Power System User Guide
P/N. 12457001 Rev. 10
Power System User Guide
Notice About this Guide The information in this User Guide applies to the ZOLL AutoPulse® Power System designed for the AutoPulse Resuscitation System Model 100. The AutoPulse Power System consists of the AutoPulse Multi-Chemistry Battery Charger (Battery Charger) and the AutoPulse Li-Ion Battery. ZOLL shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
Copyright © Copyright ZOLL Circulation, Inc. 2022. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without prior written permission of ZOLL. AutoPulse and LifeBand® are trademarks of ZOLL. All other trademarks mentioned herein belong to their respective owners. Patent: www.zoll.com/patents
0344
USA ZOLL Circulation, Inc. 2000 Ringwood Avenue San Jose, CA 95131 U.S.A.
EU Authorized Representative ZOLL International Holding B.V. Newtonweg 18 6662 PV ELST The Netherlands
t: +1.408.541.2140 f: +1.408.541.1030
t: +31 481 366 410
CH REP
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ZOLL Medical Switzerland A.G. Bahnhofstrasse 20 6300, Zug Switzerland
Power System User Guide
Table of Contents
0
Figures ...v Tables ...vi Preface ...vii Who Should Read this Guide ...vii General Warnings and Precautions ...vii Symbols ...x 1 Introduction of the AutoPulse Power System ... 11 1.1 Recommended Battery, Battery Charger and AutoPulse Platform Ratios ...12 2 AutoPulse LiIon Battery ... 21 2.1 Expected AutoPulse Li-Ion Battery Life ...2-2 2.2 Handling New AutoPulse Li-Ion Batteries ...2-2 3 The Battery Charger ... 31 3.1 Setting Up the Battery Charger ...3-1 3.2 Operating the Battery Charger ...3-2 3.2.1 Battery Charger TestCycle mode ...35 4 Using the AutoPulse Battery ... 41 4.1 AutoPulse Li-Ion Battery Status Check ...4-1 4.2 AutoPulse Li-Ion Battery Installation ...4-2 4.3 Battery Rotation ...4-3 5 Managing the AutoPulse Power System ... 51 5.1 AutoPulse Battery Management ...5-1 5.2 AutoPulse Battery Maintenance ...5-1 5.2.1 Cleaning the AutoPulse Battery ...51 5.2.2 AutoPulse Battery Inspection ...51 5.2.3 Storing AutoPulse Batteries ...52 5.2.4 Reaching the End of AutoPulse LiIon Battery Service Life ...52 5.2.5 Disposing of AutoPulse Batteries ...53 6 Battery Charger Maintenance ... 61 6.1 Cleaning the Battery Charger ...6-1 6.2 Replacing a Battery Charger Fuse ...6-1 Appendix A AutoPulse Daily Checklist ...A1 Appendix B Troubleshooting ... B1 Appendix C Technical Specifications ... C1 C.1 Li-Ion Battery Physical and Environmental ... C-1 C.2 FCC Statement ... C-3 C.3 Guidance and Manufacturer’s Declaration–Electromagnetic Emissions ... C-3 C.4 Limited Warranty for AutoPulse Resuscitation System ... C-8 Page iii
Power System User Guide
Index ... I1
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Power System User Guide
Figures
0
Figure 1-1 AutoPulse System ... 1-1 Figure 1-2 Recommended component ratios ... 1-2 Figure 2-1 The AutoPulse Li-Ion Battery ... 2-1 Figure 3-1 Battery Charger ... 3-1 Figure 3-2 Sliding the Battery into a Battery Charger Charging Bay ... 3-3 Figure 3-3 Battery Charger Control Panel ... 3-3 Figure 4-1 AutoPulse Li-Ion Battery Status Check Button and Status LEDs ... 4-1 Figure 4-2 AutoPulse Li-Ion Battery Installation and Removal ... 4-2 Figure 4-3 Four Battery rotation ... 4-3 Figure 4-4 Three Battery rotation ... 4-4 Figure 5-1 Examples of a damaged Battery connector and housing ... 5-2 Figure 6-1 Battery Charger Fuse Location ... 6-1
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Power System User Guide
Tables
0
Table 3-1 Battery Charger Status LEDs ... 3-4 Table 4-1 AutoPulse Li-Ion Battery Status LEDs ... 4-1 Table B-1 Battery Troubleshooting Procedures ... B-1 Table B-2 Battery Charger Troubleshooting Procedures ... B-2 Table C-1 Li-Ion Battery Specifications ...C-1 Table C-2 Battery Charger Specifications ...C-2 Table C-3 Guidance and Manufacturer’s Declaration–Electromagnetic Emissions ...C-3 Table C-4 Guidance and Manufacturer’s declaration –Electromagnetic immunity for the Battery Charger ...C-4 Table C-5 Guidance and manufacturer’s declaration – electromagnetic immunity ...C-6 Table C-6 Recommended separation distances between portable and mobile RF communications equipment and the Battery Charger ...C-7
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Power System User Guide
Preface
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This document describes the operating steps and maintenance requirements for the AutoPulse Power System for use as part of the AutoPulse Resuscitation System Model 100. The AutoPulse Power System consists of the AutoPulse Multi-Chemistry Battery Charger (Battery Charger) and the AutoPulse Li-Ion Battery. Proper use of the AutoPulse Power System requires a thorough understanding of the Power System, and appropriate training and practice using the Power System. Please read the entire AutoPulse Power System User Guide and AutoPulse User Guide before using the AutoPulse Power System.
Who Should Read this Guide
0
This document should be read by personnel who are tasked with the care and maintenance of the Power System used to operate the AutoPulse System.
General Warnings and Precautions
0
Warning: •
Always charge a new Battery upon receipt. Failure to charge a Battery may cause reduced Battery performance.
•
Always charge a stored Battery before placing the Battery into active operation. The Battery slowly self-discharges when not in use. Failure to charge a Battery before use may cause device power failure. In no case should any Battery be used if it has not been charged within the previous 60 days.
•
No modification of the Battery Charger or the AutoPulse Li-Ion Battery is allowed.
•
Unplug the Battery Charger power cord before replacing the fuses. Use only fuses specified in Table C-2.
Caution: United States federal law restricts this device to sale by or on the order of a licensed physician. Caution: The AutoPulse System is designed to be used only with ZOLL-approved accessories. The AutoPulse System performs improperly if non-approved accessories are used. Caution: Do not short the Battery leads. Electrical connection (short) between the Battery power leads on the connector permanently damages the Battery and renders the Battery inoperable. Caution: Always charge AutoPulse Batteries at temperatures between 41ºF (5ºC) and 95ºF (35ºC). Charging Batteries at temperatures below 41ºF (5ºC) or above 95ºF (35ºC) prevents the Battery from reaching its full capacity (operational time) and may lead to irreversible Battery damage. Page vii
Power System User Guide
Caution: Do not block the Battery Charger’s ventilation slots. Caution: Do not operate the Battery Charger in a confined space. Caution: Do not position the Battery Charger so that it is difficult to unplug the power cord. Caution: Keep the Battery Charger away from moisture. Caution: Do not remove the Battery Charger cover. The Battery Charger has no internal userserviceable parts. Caution: Use the Battery Charger only with the ZOLL AutoPulse Multi-Chemistry Battery Charger Power Cord, as supplied. Caution: Do not touch any Battery Charger conductive parts and the patient simultaneously. Caution: The AutoPulse System is designed to be used only with ZOLL-approved Batteries. The AutoPulse System performs improperly if non-approved batteries are used. The use of other batteries may cause permanent damage to the AutoPulse System and voids the warranty. Caution: ZOLL Batteries are to be used only with the AutoPulse Platform or with ZOLL Battery Chargers. Use of a Battery in other applications may damage the Battery and voids the warranty. Caution: Do not store a Battery in the AutoPulse Platform when not in active service. Storage in the AutoPulse Platform longer than a week may result in irreversible damage to a Battery. The battery can lose up to 10% of its charge each day that it remains in the AutoPulse Platform. Caution: Do not store an AutoPulse Battery in an unpowered Battery Charger (unplugged or AC power is off). Irreversible damage to the Batteries occurs within 10 days, depending on the initial state of charge. Caution: Always inspect a Battery for damage prior to insertion into either the AutoPulse Platform or the Battery Charger. Never place a damaged Battery into the AutoPulse Platform or Battery Charger. If damage to a Battery is found, contact ZOLL Technical Service. Caution: ZOLL AutoPulse Batteries are mechanically keyed to the AutoPulse Platform and Battery Charger to facilitate correct installation. Insert a Battery, connector first, into the AutoPulse Battery Bay or Battery Charger until it properly latches into position. Do not force a connection if you cannot easily connect Battery to either the Battery Charger or the AutoPulse Platform. Doing so may result in damage to the Battery, Battery Charger, and/or AutoPulse Platform. Caution: The Battery is intended to be used by trained professionals. Keep out of the reach of children. Caution: Do not attempt to swallow the Battery in whole or in part. Caution: Do not use a Battery that has cracks in the Battery case exposing internal components. Do not strike or throw a Battery. Do not use a Battery to strike another object. Mishandling of a Battery may lead to physical damage and present a fire or shock hazard.
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Power System User Guide
Caution: Do not immerse any portion of a Battery in water or other fluids. Do not allow fluids to enter a Battery or a Battery Connector. Fluid immersion or spillage may permanently damage the Battery or present a fire or shock hazard. Caution: If Battery pack leaks, do not allow the liquid to come into contact with skin or eyes. If contact has been made, do not rub. Rinse skin or eyes with clean running water and immediately seek medical attention. Caution: Do not heat, burn, or incinerate a Battery. Never expose a Battery to an open flame. Exposure to heat above 158ºF (70ºC) may irreversibly damage the Battery. Incinerating the Battery may result in flames or explosion. Caution: If the Battery gives off an odor, generates heat, becomes discolored or deformed, or in any way appears abnormal during use, recharging, or storage, immediately remove it from the AutoPulse Platform or Battery Charger and stop using it. Otherwise, the problematic Battery may develop acid and/or electrolyte leakage, overheating, smoke emission, bursting and/or ignition. Caution: Do not transport or store Battery pack together with metal objects such as necklaces, keys, zippers, etc. Contact with these and other similar metal objects may cause the Battery to short and generate high heat and burns. Caution: Do not attempt to open a Battery. Caution: Clean the Battery Connector and contacts only with a clean dry cloth and/or a non-conductive brush. Caution: Do not autoclave the AutoPulse Battery or the Battery Charger. Caution: Retain the original product literature for future reference. Caution: To avoid the risk of electric shock, connect the charger only to a supply mains with protective earth. Caution: Risk of fire or burns. Do not open or crush. Caution: Do not use or stack the unit with other equipment. If the unit is used or stacked with other electrical equipment, verify proper operation before using it. Caution: Any serious incident that has occurred in relation to the device should be reported to the manufacturer and the competent authority of the Member State in which the user and/or patient is established.
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Power System User Guide
Symbols
0
The symbols below may be found in this User Guide, on the Battery Charger, or Li-Ion Battery. Follow instructions for use
Date of Manufacture
Manufacturer
EU Authorized Representative
SN
Serial Number Recycle
Li-Ion
+113ºF (+45ºC)
Temperature Limitations
- 4ºF (-20ºC )
Dispose of in accordance with local governing ordinances and recycling plans for lithium ion batteries.
Rechargeable Battery Do Not Incinerate
Fuse DC Voltage Caution: Charging
Ready
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Power System User Guide
Fail Test Cycle
Power
Caution
REF Rx ONLY
Catalog number
Prescription use only Importer
Medical device
MD
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Power System User Guide
1
Introduction of the AutoPulse Power System
The AutoPulse Power System consists of the AutoPulse Li-Ion Battery and Battery Charger. Battery: The AutoPulse Li-Ion Battery is a proprietary, rechargeable, removable battery that is specifically designed to supply power for AutoPulse Platform operation. Battery Charger: The Battery Charger is a stand alone unit designed to charge and automatically maintain the AutoPulse Li-Ion Battery. The AutoPulse Platform is intended to be deployed with other emergency equipment and should always be kept in a state of high-readiness. Customers should integrate an AutoPulse Platform and Battery check into their daily equipment check procedures. Like other life supporting equipment, good battery management practices are essential to provide proper operation, and to avoid problems during use.
User Control Panel
Battery Charger
AutoPulse Platform
LifeBand
Li-Ion Batteries (Primary and Spare)
Figure 1-1
AutoPulse System
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Power System User Guide
1.1
Recommended Battery, Battery Charger and AutoPulse Platform Ratios
An AutoPulse Platform in general should be equipped with three to four Batteries to allow for two with the device (one for operation and one as a spare) and one to two being charged to support the next shift change, exchange or replacement after a patient use (see Figure 1-2 below).
AutoPulse Platform
Battery Charger
LifeBand
Four Batteries
Figure 1-2
Recommended component ratios
A one-to-one AutoPulse Platform to Battery Charger ratio is recommended. It is important that there be sufficient capability to both charge and Test-Cycle Batteries while supplying the recommended minimum of two Batteries for use.
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Power System User Guide
2
AutoPulse LiIon Battery
The AutoPulse Li-Ion Battery (see Figure 2-1) is a proprietary, rechargeable, removable Lithium-Ion battery that is a power source for the AutoPulse Platform. One end of the AutoPulse Li-Ion Battery contains connections for power and communications. A Battery Status Check button illuminates the AutoPulse Li-Ion Battery’s status light-emitting diodes (LEDs). ZOLL recommends that users change AutoPulse Li-Ion Batteries daily or after each use. Charged AutoPulse Li-Ion Batteries left for an extended period in the AutoPulse Platform or as a spare may not have sufficient capacity to operate effectively. Warning: Always charge a stored Battery before placing the Battery in active operation. Battery slowly self-discharges when not in use. Failure to charge a Battery before use may cause device power failure. In no case should any Battery be used if it has not been fully charged within the previous 60 days. Caution: Remove the protective plastic cap from the Battery before charging the Battery or inserting the Battery into the AutoPulse Platform. Power and Communications Remove Protective Plastic Cap before use Status Check Button
Figure 2-1
The AutoPulse Li-Ion Battery
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Power System User Guide
2.1
Expected AutoPulse LiIon Battery Life
The expected service life of a properly maintained AutoPulse Li-Ion Battery is five years from its date of manufacture. ZOLL recommends that customers plan to purchase batteries on intervals that reduce the likelihood that they will have all batteries due for replacement simultaneously. A specific replacement interval may be difficult to establish until use and charging patterns are well established. Some customers may want to replace batteries on a preventative basis regardless of the Battery’s capacity or remaining life. Note:
The Battery does not operate after five years from its date of manufacture.
2.2
Handling New AutoPulse LiIon Batteries
New AutoPulse Li-Ion Batteries should be unpacked and fully charged immediately upon receipt. Do not store for an extended period. Before putting new AutoPulse Li-Ion Batteries into service, they must be placed into the Battery Charger. The Battery Charger charges and test the Battery, and may automatically initiate a Test-Cycle. If a test cycle is initiated, do not remove the AutoPulse Li-Ion Battery from the Battery Charger until the Test-Cycle is complete. This process could take up to 12 hours. If a Battery has been charging for 12 hours and the Battery Charger Status LED does not show Ready (see Table 3-1 on page 3-4), remove the Battery and reinsert it into the Battery Charger.
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Power System User Guide
3
The Battery Charger
The Battery Charger is a stand alone unit designed to charge, test, and automatically maintain the AutoPulse Li-Ion Battery. The Battery Charger has two charging bays, each with its own indicators. Batteries should always be properly maintained and be fully charged so that they are ready for use before deploying the AutoPulse Platform.
Battery Charging Bays
User Control Panel AC Power Cord, as supplied
Figure 3-1
3.1
Battery Charger
Setting Up the Battery Charger
The Battery Charger must be plugged into a wall outlet using the power cord included with the Battery Charger. Unplug the power cord from the wall outlet to remove power from the Battery Charger. Caution: The Battery Charger’s AC plug is the only way of isolating the Battery Charger from the AC mains. Position the Battery Charger so that its AC plug is easily accessible at all times. To prepare the Battery Charger for use: 1.
Plug the alternating current (AC) power cord into the power receptacle on the back of the Battery Charger.
2.
Plug the AC power cord into an appropriate wall outlet receptacle.
3.
When the Battery Charger is powered on, all the LEDs illuminate briefly as the Battery Charger performs a self test.
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Power System User Guide
Note: 4.
While the self test is being performed, if the indicator lights remain illuminated or if one of the indicator lights fails to illuminate, contact ZOLL.
When the power indicator (green LED) on the Battery Charger’s Control Panel illuminates, the Battery Charger is ready for use. (If the green Power light on the Control Panel does not illuminate, read Section 6.2, “Replacing a Battery Charger Fuse”)
Note:
USB port is for technician use only.
Note:
The Battery Charger is a Class II type equipment where no protective earthing/grounding is provided.
3.2
Operating the Battery Charger
The Battery Charger charges and maintains the AutoPulse Li-Ion Battery. To charge a Battery, follow these steps: 1.
Slide the Battery into an available charging bay (see Figure 3-2). Make sure that the Battery locks into place (locking bar engaged).
Note:
For optimal charging, make sure that the Battery is at room temperature before insertion into the Battery Charger.
Note:
If a Li-Ion Battery's internal temperature is below a nominal 41ºF (5ºC), the Battery fails to charge in the Battery Charger. If a Battery is retrieved from cold storage or extensive exposure to cold weather, allow the Battery to warm to room temperature (may take up to three hours) before insertion into the Battery Charger.
Note:
Do not slam a Battery into a Battery Charger because doing so may cause damage to the Battery’s Connector.
Note:
The Battery is mechanically keyed so that it can only be inserted in one orientation. Do not force the Battery into a charging bay. If resistance is met, check for appropriate orientation, and check to ensure that there are no obstructions to battery insertion.
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Power System User Guide
Figure 3-2
Sliding the Battery into a Battery Charger Charging Bay
2.
The Battery Charger automatically detects the presence of a Battery within 5 seconds.
3.
The Battery Charger’s status is indicated on the control panel (see Figure 3-3 and Table 3-1).
Figure 3-3 4.
Battery Charger Control Panel
AutoPulse Li-Ion batteries placed in a charging bay are automatically charged and tested for minimal performance (Charging LED illuminated) in less than 4¼ hours.
Note:
Do not remove a Battery from the Battery Charger until its charging completes, or the Battery’s run time may be reduced.
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Power System User Guide
5.
The AutoPulse Battery Charger automatically conducts a Performance Test on the AutoPulse Li-Ion Battery to ensure the Battery meets performance standards. The Performance Test occurs every time a Battery is placed into the Battery Charger.
6.
When the Ready green LED on the Battery Charger bay illuminates, the Battery is fully charged and has successfully passed the Performance Test. The Battery is ready to use.
Table 31
Battery Charger Status LEDs
Battery Charger Mode
Battery Charger Status LEDs Used
Definition
Action
Caution: Charging
Caution: Charging (yellow LED)
The Battery is charging.
Leave the Battery in the Battery Charger until the Ready (green) LED illuminates. Caution: When the Caution: Charging LED is on, do not remove the Battery from the Battery Charger. Otherwise, the battery’s charge level is not guaranteed.
Test-Cycle
Test (amber LED)
Typical Test-Cycles last up to 12 Leave the Battery in the Battery hours. Charger until the Test-Cycle completes and the ready (green) LED illuminates.
Ready
Ready (green LED)
The Battery is fully charged and • has successfully passed the Performance Test. The Battery is ready to use.
• • Fail
Fail (red LED)
• • • •
Idle
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None
Leave the Battery in the Battery Charger to ensure that the Battery is fully charged when needed or Install in the AutoPulse Platform or Store in a cool location.
The Battery Charger was Remove and re-insert the Battery into the Battery Charger. If the Fail LED unable to charge the remains illuminated, contact ZOLL. Battery or the Battery has failed the Performance Test or the Battery has failed a test cycle or the Battery has reached its end of life.
The Battery Charger is unable to Remove and re-insert the Battery. If recognize the Battery. the status is still Idle, refer to Appendix B, “Troubleshooting” for more information.