ARJO Chorus Parts List Issue 2 Oct 2004

Introduction © ARJO Med. AB LTD ARJO products are patented or patent pending. Patent information is available by contacting ARJO Med. AB LTD.

When ordering spare parts it may be necessary to quote the main lifter serial number this number is to be found on the ‘bar code’ label.

Our policy is one of continuous development and we therefore reserve the right to make technical alterations without notice. The content of this publication may not be copied either whole or in part without the consent of ARJO Med. AB LTD.

The date of manufacture is shown in the first 6 digits of the serial number. On machines with 15 digit serial numbers the date is shown as e.g. GB1302 981556 007. (GB = country of manufacture, 13 = 13th week of that year and 02= year 2002), the remaining digits, are the machine identification number. From Feburary 2004 the barcode is of the new 12 digit format. This breaks down as follows. The first two digits are the manufacturers code, where GB = Arjo Gloucester and 88 = Pertinax. The next four digits are the week and year, where 0504 = week 5 and year 2004. The next five digits are a unique sequence of numbers. And the last digit identifies the type of product, where T = Top level component (e.g. the whole lifter), 1 = Modular component, and 8 = Slings.

ARJO Med. AB LTD. strongly advise and warn that only ARJO Company Designated Parts, which are designed for the purpose, should be used on equipment and other appliances supplied by ARJO, to avoid injuries attributable to the use of inadequate parts Un-authorised modifications on any ARJO Med. AB LTD. equipment may affect it’s safety and are in breach of any warranty on it. ARJO Med. AB LTD. will not be held responsible for any accidents, incidents or lack of performance that occur as a result of any un-authorised modification to it’s products. The ARJO Company’s Conditions of sale make specific provision confirming no liability in such circumstances

Serial Number Label: Bar code type from November 1994 onwards. ARJO sales package number

Product names are a trademark of the ARJO Group.

Complete serial number

The vertical and horizontal lines printed in the margins adjacent to the text/illustrations in these instructions are for ARJO use only and should be disregarded by the reader. Some of the information contained in these instructions may become outdated, due to improvements made to the product in the future. If you have any questions regarding these instructions or your lifter, please contact ARJO or their approved distributor.

Country of manufacture Week of manufacture Year of manufacture

Unit number within batch Works order / Batch number

Serial Number Label: Bar code type from Feburary 2004 onwards. ARJO sales package number Complete serial number

Company code Week of manufacture Year of manufacture

Type Identifier Unique serial number

Note: Bar code labels shown are only typical and not specific to this product.

2

Contents SECTION

Page No.

A

Cage, Actuator and Lift Arm

4

B C D E F G H I

Chassis

8

Rear Cover and Manoeuvring

12

Battery Backplate

16

Side Covers and Fasteners

18

Foot Support & Knee Pad

20

Slings and Straps

22

Labels

24

Commode Seat & Frame (optional)

26

3

A - Cage, Actuator and Lift Arm Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number 12 23 27 28 29 31 32 40 41 42 43 44 45 57 63 82 91 92

KKX55580.0 KKX55220.0 KKX50340.0 KKX55000.0 KKX50320.0 KKX55040.0 KKX55310.0 GX21350.0 KKX55300.20 KKX55240.0 KX56890.0 KKX55590.0 KKX55050.0 KKX51890.0 KKX55470.0 CX15290.0 KKS5050 EX40240.0

Qty Description 1 1 1 1 1 1 1 3 1 2 2 2 1 1 1 1 2 1

Bush Cage Hydraulic Actuator Actuator Pivot - Lower Pin - Actuator Actuator Pin - Lower Actuator Pin - Upper Clip Lift Arm Ferrule Cord Cleat Bush Pivot Pin Retaining Pin Cap head scew Screw Socket. csk. Hd. M8 x 15mm long Loop Lock Assembly (pair) Nut

Continued... 4

mCAD048-2, mCAD047-2, mCAD046-2, mCAD057-2

A - Cage, Actuator and Lift Arm

Continued... 5

A - Cage, Actuator and Lift Arm Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

88 100 101 103 104 105 106 109 111

2 1 1 2 2 1 1 1 2

KKX50730.0 KKX52920.0 JX70260.0 KKX52980.0 AX02251.0 MX04530.0 DX09240.0 KKX56120.0 KX51020.0

Socket set screw M6x8 Felt Strip Cable tie Set Screw Soc. Hd M4 x 10 mm long Bush Cap Hd screw Spring washer Spindle Circlip

KKS 5035...

Spares Package - Lift arm Comprising items 41, 42x2 ,43x2, 44x2, 56, 101x2

KKS 5036...

Spares Package - Actuator replacement Comprising items 12, 27, 29, 32, 40, 57

KKS 5037...

Spares Package - Lift arm pivot bushes Comprising items 44x2

KKS 5038...

Spares Package - Cleat assembly Comprising items 43, 101

6

mCAD048-2, mCAD047-2, mCAD046-2, mCAD057-2

A - Cage, Actuator and Lift Arm

7

B - Chassis Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number 1 2 4 5 6 7 8 9 10 11 14 15 16 18 19 20 21 30 74 87 98 111 301 302 303 304 305 306 307 308 309 310 311 312 314 315 316

KKX52650.20 KKX52800.20 KPX10350.26 KPX10340.26 KPX10400.20 KRX26070.20 KPX10410.0 KPX10470.0 KTX00290.0 KKX50050.20 KRX10280.0 KPX11310.0 KPX11400.0 KPX11430.20 KKX50070.0 KKX51570.0 KKX50430.0 KKX51570.0 JX68800.0 AX15240.0 DX08820.0 EX38870.0 KPX16770.0 DX08820.0 KKA5100 KKX50000.0 LBX00220.0 KLX01370.0 KPX10440.0 JX68400.0 BX07940.0 KPX10430 KKX53030.0 KPX11200.20 KTX05230.0 EX44080.0 KX54410.0 KPX81742.20

Qty Description 1 1 1 1 2 2 2 2 4 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 2 2 2 1 2 2 2 2 2 1 2 2

Chassis Leg R/H Chassis Leg L/H End Cap R/H End Cap L/H Braked Castor 100mm Castor 100mm Screw csk. Hd. M12 x 110mm long Spacer – Bearing Pivot Bush Chassis Cross Member Actuator Centering/Stop Unit Clevis Pin Cap -Front Castor Seal - Foot Casting Scale Dummy Block Load cell - scale (if fitted) Scale block (if fitted)(non scale only) Locking Clip Screw soc. csk. hd. M6 x 12mm long Washer M12 Bolt Hex. Hd. M12 x 35mm long Setscrew Soc. Hd M8 x 25mm long Washer 12mm (used only when KKA5100 is fitted) Straight line steering lock assembly Chassis leg (‘A’ section) Washer spacer nylon(‘A’ section legs only) (not illustrated) Castor retainer (‘A’ section legs only) Centering/stop unit (‘A’ section legs only) Screw socket cap hd. M8 x 16mm long (‘A’ section legs only) Screw socket set. M10 x 12mm long (‘A’ section legs only) Actuator pivot Pin (‘A’ section legs only) Washer M10 Castor – front (‘A’ section legs only) Spirol pin (only with straight line steering lock) Nyloc Nut M12 Screw N 10 x 3/8" Castor cover

Continued... 8

mCAD049-2, mCAD050-2

B - Chassis

315 316 314

11 6

308

‘A’ section legs only

‘A’ section legs 303

308

306

305

309 307

309

311

307

Only fitted on lifters up to and including serial number GB 3600854295000

310 304

Only fitted on lifters up to and including serial number GB 3600854295000 Continued... 9

B - Chassis Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

314 315 316 333 334 345

2 2

EX44080.0 KX54410.0 KPX81742.20 DX08820.0 KKA5100 KTX05230.0

1 1 1

Nyloc Nut M12 Screw N 10 x 3/8" Castor cover Washer 12mm (used only when KKA5100 is fitted) Straight line steering lock assembly Spirol pin (only with straight line steering lock)

KKS 5012...

Spares Package – Scale retrofit Assembly. See also ear Cover & manoeuvring handle and Battery backplate sections. Comprising items – 21, 66, 65, 48, 97x4, 33, 47, 98x2, 87x2, 20, 51, 52, 92, 30x2, 46

KKS 5013...

Spares Package – chassis leg (Right hand) (chassis with oval section legs) Comprising items – 1, 7, 10x2, 18, 30

KKS 5014...

Spares Package – Chasis leg (Left hand) (chassis with oval section oval section legs). Comprising items – 2, 7, 8, 10x2, 18, 30

KKS 5015...

Spares Package – Load cell replacement Comprising items – 21, 98x2, 87x2, 30x2

KKS 5016...

Spares Package – Chassis leg (RH or LH) (Chassis With ‘A’ section legs) Comprising items – 8, 10x2, 18x2, 303, 304, 305, 343, 344

KKS 5017...

Spares Package – Chassis – complete (oval section legs only)

KKS 5018...

Spares Package – Actuator replacement Comprising items – 14, 16, 30x2

KKS 5019...

Spares Package – Straight line steering lock Comprising items – 302, 312

KKS 5020...

Spares Package – front castor (‘A’ section legs only) Comprising items – 304, 305, 310, 311

KKS 5021...

Spares Package – Chassis leg bush Comprising items – 10x2

10

mCAD049-2, mCAD050-2

B - Chassis

315 316 314

11 6

308

‘A’ section legs

308

‘A’ section legs only

303 305

306 309 307

309

311

310 304

307

Only fitted on lifters up to and including serial number GB 3600854295000

Only fitted on lifters up to and including serial number GB 3600854295000 11

C - Rear Cover & Manoeuvring Handle Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

20 47 48 60 62 65 __ 66 67 68 69 76 77 78 79 80 83 85 86 94 95 96 97 313 314

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 6 2 2 2 4 1 2

KKX52350.0 KKX51970.0 KKX52870.0 KKX50870.20 KGX00690.0 KKX51320.0 KKX52150.0 KKX52160.0 KPX00370.0 KKX10730.0 KKX21360.0 KPX00510.0 KKX51780.0 KPX01120.0 KPX01130.0 KPX01110.0 KKX51490.0 KKX25010.0 KKX52100.0 KKX52030.0 KKX51930.0 KKX52080.0 KKX51420.0 KKA5250.XX1 KGX00630.0

Button - Membrane Panel Screw Soc. button hd. M8x12mm long Splash Guard - Scale PCB Rear Cover Label - Logo Membrane - Switch Panel (Scale only) Membrane - Switch panel (non scale) Scale Display PCB Battery Indicator Switch - start/stop Shroud - Start/Stop Hand Set Cable - Hand Set Ext. Label - On Label - Off Label - Hours run Spring nut Spacer PCB Screw Csk Head M4x10mm long Screw Csk. hd. M2.5x14mm long Nut M2.5 Washer M2.5 Screw K30x6 Handle End plug

KKS 5022...

Spares Package – Battery Discharge Indicator (B.D.I) Comprising items – 67, 80, 85x2, 94x2, 95x2, 96x2

KKS 5023...

Spares Package – Scale PCB Comprising items – 48, 66, 97x2, 20, 46

KKS 5024...

Spares Package – Start/Stop switch Comprising items – 68, 69

Continued... 12

C - Rear Cover & Manoeuvring Handle Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

KKS 5012...

Spares Package – Scale retrofit Assembly. See Also chassis and battery backplate sections Comprising items – 21, 66, 65, 48, 97x4, 33, 47, 98x2, 87x2, 20, 51, 52, 92, 30x2, 46

KKS 5025...

Spares Package – Rear cover (Scale) Comprising items – 50, 62, 65, 78, 79, 80

KKS 5026...

Spares Package – Rear cover (non scale) Comprising items – 50, 62, 65, 78, 79, 80

14

D - Battery backplate Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

17 22 24 25 26 33 52 58 59 70 71 72 73 74 75 90 315

1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 4 A/R

KPX01620.0 KKX52410.0 KKX56000.0 KKX56010. KKX52900.0 AX00441.0 HX33500.0 EX42900.0 KKX55930.0 KKX50450.0 KKX10700.0 KKX51640.0 KKX51460.0 KKX51650.0 KPX01670.20 AX15960.0 KPA0100

Piezo Speaker Splash guard - motor P.C.B Pillar – Battery Support Battery Backplate Assembly Pad Screw Pan Head M4x8mm long Contact Nut M5 Wiring Assembly Motor PCB Dual Pad - Self Adhesive Cable - Chassis to PCB Cable Loom Cable - Calibration Ext. Battery Connector Cable Tie Battery Pack

KKS 5012...

Spares Package – Scale retrofit Assembly See also chassis and Rear cover & Manoeuvring handle Sections. Comprising items – 21, 66, 65, 48, 97x4, 33, 47, 98x2, 87x2, 20, 51, 52, 92, 30x2, 46

KKS 5027...

Spares Package – Electrical wiring loom Comprising items – 72, 59, 73, 90

KKS 5028...

Spares Package – PCB Comprising items – 22, 70, 71

KKS 5029...

Spares Package – Buzzer Comprising items – 26, 27

16

mCAD054-2

D - Battery backplate

17

E - Side Covers & Fasteners Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number 3 13 46 48 51 61 81 84 86 99 97 112

Qty Description

KKX55410.0 1 KKX55420.0 1 BX07040.0 2 AX25150.0 2 KTX05190.0 1 KKX51070.0 1 KKX51310.0 1 KKX52090.0 1 KKX52100.0 6 KTX02810.0 2 KKX51530.0 3 KKX50910.0 1 KKS5052...

R/H Side Cover Assembly L/H Side Cover Assembly Nut - nyloc M6 M6 Dome Head Nut M6 x 50 Soc Cap Head Screw Emergency Lower Knob Emergency Lower Label Nylon Cover Spacer Csk Head Screw M4 x 10 1443 K30x30 Screw No.8 x 8 Csk Screw Insert Spares Package – Side cover assembly (Right Hand) Comprising items – 3, 81, 97x3, 112, 316

KKS5053 ...

Spares Package – Side cover assembly (Left Hand) Comprising items – 13, 99x2, 86x3, 316

18

mCAD055-2

E - Side Covers & Fasteners

19

F - Foot Support & Knee Pad Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

45 46 48 49 85 86 90 91 122 308 309 310 311 312 313 314 315 316 325 326 327 328 329

1 1 1 1 4 1 1 2 1 1 2 1 1 1 1 1 1 A/R 1 1 1 2 2

KKX50790.XX KKX51340.0 KKX50660.20 KKX51510.0 KX50730.0 AX14370.0 EX40290.0 AX25150.0 KRX01570.0 KKX52440.20 KKX51970.0 KKX51060.0 KKX52430.20 KKA 5210 KKA 5220 KKA 5190 KKA 5180 AX01160.0 KKA 5200

KKS 5032 KKS5000

Support – kneepad Pivot pin – Kneepad Foot bracket Spring – kneepad Set screw – soc. hd. M6x8mm lg Screw – hex head M6x40mm lg Washer – M6 Nut – dome head – M6 Label – SWL 190kg Leg strap retaining bracket – std. (if fitted) Screw – button head soc. M8x12mm lg Lever – knee pad clamp Leg strap retaining bracket – wide – (if fitted) Knee pad Assembly (std.) – (if fitted) Knee pad Assembly (wide) – (if fitted) Footboard Assembly (std.) – (if fitted) Footboard Assembly (narrow) – (if fitted) Label – CE Extension Assembly Complete Clamp plate Spacer plate Screw – soc. button head M8 x20mm lg. Washer M8 Spares Package – Kneepad support and Assembly Comprising items – 45, 46, 48, 49, 85, 86, 90, 91, 122, 316 Standard Knee pad Retro fit kit. Complete.

20

CAD056

F - Foot Support & Knee Pad

21

G - Slings & Straps Note: Always quote Serial number of lifter, and specify Quantity, Part Number, description and colour (if applicable) when ordering spares. Note: ** in listed part number refers to country code Note: .XX in listed part number refers to colour code suffix Key to colour suffix:. 04 - White, .06 - Beige, .11 - Lilac, .16 - Sapphire blue, .20 - Grey, .21 - Dark Green, .23 - Yellow, .25 - bright Green

Item Part Number

Qty Description

1 2 3 4

KKA5090 - S KKA5090 - M KKA5090 - L KKA5090 - XL

A/R A/R A/R A/R

Standing Sling (Complete) includes fleece, belt retainer & belt - Small Standing Sling (Complete) includes fleece, belt retainer & belt - Medium Standing Sling (Complete) includes fleece, belt retainer & belt - Large Standing Sling (Complete) includes fleece, belt retainer & belt - Extra Large

5 6 7 8

KKA5300 - S KKA5300 - M KKA5300 - L KKA5300 - XL

A/R A/R A/R A/R

Standing Sling (Only) - Small Standing Sling (Only) - Medium Standing Sling (Only) - Large Standing Sling (Only) - Extra Large

9 10 11 12

KKA5330 - S KKA5330 - M KKA5330 - L KKA5330 - XL

A/R A/R A/R A/R

Belt Retainer (Only) - Small Belt Retainer (Only) - Medium Belt Retainer (Only) - Large Belt Retainer (Only) - Extra Large

13 14 15 16

KKA5310 - S KKA5310 - M KKA5310 - L KKA5310 - XL

A/R A/R A/R A/R

Fleece Cover Only - Small Fleece Cover Only - Medium Fleece Cover Only - Large Fleece Cover Only - Extra Large

17 18 19 20

KKA5140 - S KKA5140 - M KKA5140 - L KKA5140 - XL

A/R A/R A/R A/R

Transfer Sling (Complete) includes belt - Small Transfer Sling (Complete) includes belt - Medium Transfer Sling (Complete) includes belt - Large Transfer Sling (Complete) includes belt - Extra Large

21 22 23 24

KKA5290 - S KKA5290 - M KKA5290 - XL

A/R A/R A/R A/R

Transfer Sling (Only) - Small Transfer Sling (Only) - Medium Transfer Sling (Only) - Large Transfer Sling (Only) - Extra Large

25 26 27 28

KKA5260 - S KKA5260 - M KKA5260 - L KKA5260 - XL

A/R A/R A/R A/R

Support Belt (Only) Support Belt (Only) Support Belt (Only) Support Belt (Only)

KKA5290 - L

22