ARJOHUNTLEIGH MAXI MOVE Parts List Oct 2013 rev 12

Design Policy and Copyright ® and ™ are trademarks belonging to the ArjoHuntleigh group of companies. © ArjoHuntleigh 2011. As our policy is one of continuous improvement, we reserve the right to modify designs without prior notice. The content of this publication may not be copied either whole or in part without the consent of ArjoHuntleigh.

General Information Before ordering spare parts, study the exploded view closely and make sure that you are familiar with all the spare parts involved. Please note that gaskets and o-rings normally are included in kits and can not be ordered separately. Before contacting the ArjoHuntleigh Parts Sales department, always have the following information at hand:

•

Product number: See label.

•

Serial number: See label.

Product Number Codification

Product Number Nomenclature KMCXXX

JIB OPTION

KMCXXX

Product number

N - STANDARD JIB E - EXTENDED JIB

SCALE OPTION

KMC-XXXXX

2012 - 04

Serial number

X - WITHOUT SCALE A - WITH CERTIFIED SCALE (CLASS III) U - WITH NON-CERTIFIED SCALE

Manufacturer information

WHEEL OPTION

Date of manufacture

S - STANDARD HEIGHT (WHEEL Ø 100MM) L - LOW HEIGHT (WHEEL Ø 86 MM) E - EXTRA LOW HEIGHT (WHEEL Ø 49 MM) MAXI MOVE

Example of ID label

001.25070.EN rev. 12

Modifications made to the equipment without ArjoHuntleigh’s express acknowledgement will invalidate supplier’s product liability.

3

How to Read Parts List Tables

Kit:

Part #:

Description:

Included Items:

Refers to an item that consist of a replacement kit.

Use these part numbers as a reference when ordering.

A short explanation of the kit being referred to.

Refers to items, listed in the table, that are contained within the kit. Letters refer to the relevant table. Numbers refer to an item in the table.

A

REPLACEMENT KITS TABLE

Kit Part # Description K1 700-00001 FIRST REPLACEMENT KIT K2 700-00002 SECOND REPLACEMENT KIT K3 700-00003 THIRD REPLACEMENT KIT K4 700-00004 FOURTH REPLACEMENT KIT K1 700-00001 FIRST REPLACEMENT KIT

Item #:

Part #:

From s/n to s/n:

Remarks:

Kit:

Refers to the callout numbers that point to the various parts in the exploded drawings.

Use these part numbers as a reference when ordering.

indicates the first and last serial number of the product in which a particular part was included (see Product Number Codification).

General notes relevant to the part.

Refers to a kit that includes the part

Description: A short explanation of the part being referred to.

B

001.25070.EN rev. 12

Item Part # Description 1 001-00001 FIRST PART 2 001-00002 SECOND PART 3 001-00003 THIRD PART 4 001-00004 FOURTH PART 5 001-00005 FIFTH PART 6 001-00006 SIXTH PART 7 001-00007 SEVENTH PART

4

Included Items B2 B6-B7 B1, B3-B4 B5 B2

Qty: Required quantity of the part found on each product.

Note: An item that belongs to a kit cannot be ordered. separately.

PARTS DETAIL TABLE From s/n

To s/n

Qty Remarks 2 This part was replaced 1 1 1 1 Include item 13 KMC-00123 1 1 Not Illustrated KMC-00124 -

Kit K3 K1 K3 K3 K4 K2 K2

Contents D - Jib Assembly Page 12 E - Backplate Assembly Page 14 15

1

2

18 19

17 3 4

5

20

21 22 14

13 7

6

23 24

15

8

25

16 26 27

9

10

28

29

32 12

8

30

31

11 12

12

C - Mast Assembly Page 10 F - Leg and Chassis Assembly Page 16

16 13

17 14

15

32

(Optional)

33

A - Replacement Kits Page 6

32

(Optional)

33

K12

K15

K18 K19

K16

B - Accessories Page 8

K17

G - Spreader Bars Page 18 - 37

H - Electrical Wiring Diagram Page 38

Note : Applies to all units Applies only to units with serial number below KMC-11388

P4

COLUMN ACTUATOR P5

8

P1 17

PWR J9

P2

1

2

STOP / START SWITCH 2

P3 MAIN BOARD

P1

P2

P2

9

19

18 BATTERY 3

P7

16

P3

J1 BRAKE BOARD

1 P2

LEG ACTUATOR

P6 P3

001.25070.EN rev. 12

P1

P1

5

HANDSET

J2

24 P1 P1

P5 P2

4

25

P2 P2

DPS MOTOR

26 27

P1

J2

15

M 20

13

21

P3

10

SCALE

P7

11

J8

J5 MEM

20

1

14

J11

22

P3

P6

MICROSWITCH

P4 2

6

P1 1 MICROSWITCH

P2 MEMBRANE

2

7

12

Preventive Maintenance Replacement Parts - Page 40 5

Part Designations A - Replacement Kits

K12

K15

K18

001.25070.EN rev. 12

K19

K16

6

K17

Part Designations A

REPLACEMENT KITS

Kit K1 K2 K3 K4

K6 K7 K8

Part # 700-25305 700-25306 700-25310 700-25307 700-25312 700-25320 700-25325 700-25335 700-25340 700-25350 700-25027 700-25302 700-25345

Description Column actuator replacement kit Band replacement kit Roller jib replacement kit Slider replacement kit Class III scale replacement kit (US) Class III scale for standard jib replacement kit (CE) Class III scale for extended jib replacement kit (CE) Scale for standard jib upgrade kit (CE) Scale for standard jib upgrade kit (NON-CE) Scale for extended jib upgrade kit (CE) Combi harness replacement kit Chassis actuator replacement kit Upper limit switch replacement kit

K9

700-25329

Dummy block replacement kit

K5

K10 700-25351 K11 700-25311

Included Items C13, C27 - C28 C25, D41 - D42 D40, D43 - D44 C21 - C23, C37, C39, C42 - C43

D1 - D9, D11 - 15, D18 - D34

D2 - D3 F15 - 17, F22 C36 D2 - D5, D7 - D8, D10, D12 - D13, D18 D25, D27 - D35 D32 - D34 E1, E3 - E7, E9

700-00088

DPS electric connector kit Handle replacement kit Front caster replacement kit -100 mm Swivel (KMCS**)

K12 700-00089

Front caster replacement kit - 86 mm Swivel (KMCL**)

2x F6

600-25110

Front caster replacement kit - 49 mm Swivel (KMCE**)

2x F8

700-25301

Standard height leg replacement kit (KMCS**)

2x (F1 - F3, F19 - F20), F32, F33

Low height leg replacement kit (KMCL**)

2x (F4 - F6, F19 - F20) , F32, F33

K13 700-25300 700-25313

Extra Low height leg replacement kit (KMCE**)

700-25304 700-25303 700-25360 K15 700-25361 K16 700-25001 K14

K17

Standard base replacement kit Low height base replacement kit Flexible cable for standard jib kit Flexible cable for extended jib kit Battery support replacement kit 700-00084-01 UMC PCB replacement kit for KMC*UN & KMC*XN 700-00084-02 UMC PCB replacement kit for KMC*XE 700-00084-33 UMC PCB replacement kit for KMC*AN

2x F3

2x (F7 - F10, F19 - F20) F1 - F3, F11 - F33 F4 - F6, F11 - F33 H20 - H21 E8, E11 H1, H17 (modified), hardware and replacement instructions

700-00084-34 UMC PCB replacement kit for KMC*AE K18 700-25002 K19 700-00094

Leg Aligment Kit Rear caster replacement kit

F32, F33 2x (F23, F26)

001.25070.EN rev. 12

Note: -XX in listed part number refers to color code suffix: 24 = Cache (light) Blue, 31 = Dark Blue

7

Part Designations

001.25070.EN rev. 12

B - Accessories

8

Part Designations ACCESSORIES

Item Part # 1 2 3 4 5 6 7

8

9 10 11

Description

001.25060 Maxi Move Instruction for Use 001.25065 Maxi Move Preventive Maintenance Schedual 001.25075 Maxi Move Service and Repair Manual NDA8200-INT Universal wall charger NDA0100-20 Battery Pack NDA0200-20 KMA82387-24 Two-Point Spreader Bar 700.19326 Two-Point Spreader Bar (227 kg) KMA82203-24 Four-Point Spreader Bar 700.19331 Four-Point Spreader Bar (227 kg) 700-19303 Loop Medium Combi Spreader bar (227 kg) 700.19306 Combi Medium Manual DPS Spreader Bar (227kg) KMA82338-XX Small Manual DPS Spreader Bar KMA82159-24 Medium Manual DPS Spreader Bar 700.19301 Small Manual DPS Spreader Bar (227 kg) KMA82165-24 Medium Powered DPS Spreader Bar KMA82205-31 Large Powered DPS Spreader Bar 700.19311 Combi Medium Powered DPS Spreader Bar (227 kg) 700.19316 Combi Large Powered DPS Spreader Bar (227 kg) 700-19302 Stretcher Frame (160 kg) KMA82334 Stretcher Frame KMA1003-20 Strap Stretcher KRA2210-20 Scoop Stretcher

From To Qty s/n s/n 1 1 1 1 -

Remarks

Kit

obsolete Page 18 (obsolete) Page 19 Page 20 (obsolete) Page 21 Page 22 Page 23 Page 24 (obsolete) Page 24 (obsolete) Page 26 Page 28 (obsolete) Page 28 (obsolete) Page 30 Page 32 Page 34 Page 35 (obsolete) Page 36 (obsolete) Page 37 (obsolete)

001.25070.EN rev. 12

B

9

Part Designations C - Mast Assembly

16 13

17 14

001.25070.EN rev. 12

15

10

Part Designations MAST ASSEMBLY

Item Part #

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Column top cover Scale Option label Emergency lowering cover Emergency lowering lever Outer mast Emergency lowering locking pin Emergency lowering strap pin Split ring Emergency Lowering sticker Outer mast protector insert M6 x 25 zinc socket screw Hex interface emergency lowering Top casting retaining bolt Top outer bracket 22-25 x 4.5 mm flange bushing Roller Pin Roller Cable guide roller Cable cover plate M4 x 16 flat Phillips zinc screw Upper slider - front Upper slider adjust. block Adjustment screw slider 4-20 1/4 flat zp Torx screw Lift band assembly Flexible cable slide Actuator assembly (with 150 mm spiral wire wrap) M6 x 12 socket low zp adhesive screw Lift strap pin M3 x 16 pan Phillips zinc screw Micro switch Plate switch mounting Top inner bracket 3.9" Tie wrap Lower limit spring wire Mounted micro switch panel Upper slider - rear Inner mast Lower slider - front M5 zinc starwasher M5 x 6 socket screw Lower slider - rear Lower slider adjustment block

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

200.25026 001.25012 200.25031 200.25030 240.25017 203.25025 362.25086 000.00921 001.25015 200.25044 000.03135 200.25027 200-25094 202.25022 000.25005 200.25024 MX01560-00 200.25083 200.25084 000.02511 200.25037 203.25040 204.25042 000.25045 362.25018 200.25086 400-25000 (000.25035) 000-00023 200.25043 000.02105 KRX00640-00 KPX00110-00 202.25021 E0275 200.25066 KRX00430-00 200.25036 240.25011 200.25039 000.02915 000.02545 200.25038 203.25041

From s/n

To s/n Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2 1 1

KMC-03000 KMC-03000

4 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1

Remarks

Kit

K4 K4 K4 K2 K1

K8 K4 K4

K4 K4

001.25070.EN rev. 12

C

11

Part Designations

001.25070.EN rev. 12

D - Jib Assembly

12

Part Designations D

JIB ASSEMBLY

Item Part #

Description

1 2 3 4 5 6 7 8 9 10 11 12 13

Jib top cover Combi wire harness interface Tie wrap M12 x 70 zinc button head bolt M12 zinc flat washer (20 od) Ferrite M20 zp (11 mm th) jam locknut 3/32 x 2 zp cotter pin Single-point load cell Wire-clip latch Tape 3M T-Bar Socket Combi flat washer

200.25056 402-25027 E0289 000.25028 000.04750 405.20801 000.25025 000.25026 200.25200 450-00159 001.00260 402-25028 203.25078

From s/n To s/n

14 204.25202

Load cell shim

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4.0 x 12 tap screw KMC-03000 M5 x 6 socket screw KMC-03000 M5 zinc starwasher Top combi bushing adaptor M14 x 27 flat zp adhesive screw Combi adaptor M6 x 10 zinc setscrew Friction lugg 4.2 x 8.0 x 0.4 mm spring washer M10 x 8 zinc flathead setscrew 30-34 x 20 mm bushing with hole Combi jib bottom cover M12 zinc FUJILOK locknut M4 x 8 flat ss dri-loc setscrew ø5 mm ball bearing 12-14 x 31 mm flange bushing (gfm)

000.02480 000.02545 000.02915 000.25042 000.25020 236.25034 000.03030 200.25035 000.25010 000.25015 000.25030 200.25080 000.04855 6190538 000.19950 200.25093

Remarks

1 1 1 2 2 1 1 1 1 2 1 1 1

Kit K6

K5

0 to 3 According to the assembly 6 1 1 1 1 1 1 1 1 1 1 1 2 1 5 2

K5, K9

Machined T-bar

1

K5, K9

32 KMX82161-00 Pick-up assembly 33 200-25152 T-bar connector guard 34 000.02501 M4 x 8 zinc pan Torx screw Dummy block 35 204.25072 (for non-scale units KMC*X*) 36 240.25060 Jib 37 001.25000 SWL (227 kg [500 lb]) label 38 200.25069 Jib right finger antipinch 39 200.25068 Jib left finger antipinch 40 200.25079 Machined jib roller 41 KPX02180-00 10 mm starlock push-on fastener 42 000.04450 M10 2.5t Nylon flat washer 43 200-25095 Block guide 44 000.03135 M6 x 25 zinc socket screw 45 200-25110 Jib cap 46 240.25075 Extended jib (for KMC**E) 47 001.25005 SWL (130 kg [287 lb]) label 48 001.25045 "No Stretcher" label

1 1 1

K10 K10 K10

1

K9

1 2 1 1 4 2 2 2 4 2 1 2 2

KMC-**S

K3

K3

001.25070.EN rev. 12

31 239.25074

Qty

KMC-**E KMC-**E

13

Part Designations E - Backplate Assembly

15

1

2

18 19

17 3 4

5

21 22 14

13 7

6

20

23 24

15

8

25

16 26 27

9

10

28

29

32 12

8

30

31

11 001.25070.EN rev. 12

12

14

12

Part Designations BACKPLATE ASSEMBLY

Item Part # 1 2

Description

239.25020 200.25045

Handle Slider for handle

700.25044

Abridged instructions for clip slings

From s/n

To s/n

1 700.25047

Abridged instructions for loop slings

200.25046 KPX00290-00 204.25042 000.03607 000-00023 236.25050 700.13700 200.24121 000.02501 000.02480 200.25052 200.25089 492-00084-XX 492-00066-XX 492.00070 001.00261 001.00260 000.01120 E0280 200.24120 001.25010 001.24100 8418700 200.24128 KKX10730-00 KKX21360-00 450.00321 000.02100 000.02420

Adjustable slider handle Slipper Adjustment screw slider M8 x 16 nylon flat setscrew M6 x 12 low zp adhesive socket screw Backplate assembly ArjoHuntleigh floor lift DPS LCD handset Battery support M4 x 8 zinc pan Torx screw 4.0 x 12 tap screw Control box top Plastic protection film ArjoHuntleigh UMC PCB ArjoHuntleigh UMC PCB PCBA brake board for motor 1 Adhesive rubber tape Tape 3M VHB 4952 white 25mm wide Tie wrap mount adhesive 19mm Tie wrap 1/8 x 4 black Control box Maxi Move sticker Control box membrane STICKER - ArjoHuntleigh LOGO Handset door 15 A On/Off switch Bezel Connector with insulating pin M3 x 16 zinc flat Phillips screw M3 zinc locknut

Remarks

1 1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Qty

KMC-16388 -

KMC-16387 KMC-16387 KMC-16387 KMC-16387 KMC-16387 KMC-16387

1 2 1 2 4 1 1 1 8 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

Kit K11

included with Maxi Move included with loop-sling spreader bar

K16

see section G for details see section G for details

K17 K17 K17 K17 K17 K17

001.25070.EN rev. 12

E

15

Part Designations F - Leg and Chassis Assembly

32

(Optional)

33

32

(Optional)

001.25070.EN rev. 12

33

16

Part Designations Item

LEG AND CHASSIS ASSEMBLY Part #

Description

1

200.25100

Leg cover (for KMCS**)

From s/n

2

2

700.25000

Leg assembly (for KMCS**)

2

3

000.20480

100 mm light grey swivel wheel (for KMCS**)

2

4

200.25101

Low height leg cover (for KMCL**)

2

5

700.25003

Low height leg assembly (for KMCL**)

2

6

000.20475

86 mm light grey swivel wheel (for KMCL**)

2

7

700-25105

Extra Low Height Leg (for KMCE**)

2

8

600-25110

49 mm Swivel Wheel (for KMCE**)

2

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

000.03420 M6 Zinc Lock Washer 000.03105 M6 x 16 Zinc Nutton Head Screw 000.04095 M10 x 25 flat zp adhesive screw 203.25082 Mast link plate 204.25007 Mast link 236.25005 Base top JX68800-00 Safety fastener 200.25033 Foam ring KRX10280-00 Doubled-ended actuator E0275 Tie wrap black 1/8 x 3 in 000.04275 M10 x 50 flat zinc setscrew 000.04416 M10 zinc locknut 200.25009 Leg pivot assembly 200.25059 Leg-opening clevis pin 000.04410 M10 zinc locknut 200.25087 Directional lock plug 220.25006 Base bottom 000.20485 ø100 mm total-lock grey wheel 000.04720 M12 x 120 flat zp adhesive screw 000.01058 1 3/4 in snap-in black hole plug 000.04075 M10 x 20 zinc socket screw 000.04425 M10 zinc lockwasher 000.04253 M10 x 40 zinc socket screw Adhesive 001-25011 Shim 001-05111 Bolt M10 X 65 Socket Zinc

-

To s/n

KMC14349

Qty

2 2 2 1 1 1 2 1 1 1 2 2 2 2 2 1 1 2 2 2 6 7 1 4 2

Remarks

Kit

includes 2 x 000.25000 K13 pivot bushings K12, K13 includes 2 x 000.25000 K13 pivot bushings K12, K13 includes 2 x 000.25000 K13 pivot bushings K12, K13

K7

K19

Optional

K18 K18

001.25070.EN rev. 12

F

17

Part Designations G1 - KMA82387-24 Two-Point Spreader Bar

G1

KMA82387-24 TWO-POINT SPREADER BAR

Item Part #

Description

1 2 3 4

001.25070.EN rev. 12

5 6 7 8

18

KMX82385-24 KPX20430-00 KMX82050-20 LCX81092-00 8459263 KMX82451-00 8418630 8418640 8418642

Two-hook spreader bar assembly Leaf spring Locking clip Safety latch - triangular Safety latch - rectangular 200 kg SWL loop sling label Data label "May only be used" label Serial number label

From s/n To s/n

Qty 1 2 1 Pair 1 1 1 1 2

Remarks

Kit

Part Designations G2 - 700.19326 Two-Point Spreader Bar (227 kg)

700.19326 TWO-POINT SPREADER BAR (227 KG)

Item

Part #

Description

1 2 3 4 5 6 -

001-00164 001.19320 200.05466 239.19340 KMX82050-20 KPX20430.0 700.25047

Product number 700.19326 Loop sling size label Safety latch Two-hook spreader bar Locking clip Leaf spring Abridged loop instructions assembly

From s/n To s/n Qty

Remarks

Kit

1 2 2 1 1 1 1

001.25070.EN rev. 12

G2

19

Part Designations G3 - KMA82203-24 Four-Point Spreader Bar

G3

KMA82203-24 FOUR-POINT SPREADER BAR

Item Part # 1 2 3 4

001.25070.EN rev. 12

5 6 7 8

20

Description

KMX82375-XX Four-hook spreader bar assembly KPX20430-00 Leaf spring KMX82050-20 Locking clip LCX81092-00 Safety latch - triangular 8459263 Safety latch - rectangular KMX82451-00 200 kg SWL loop sling label 8418631 Data label 8418640 "May only be used" label 8414716 Serial number label

From s/n To s/n

Qty 1 1 1 4 1 Pair 1 1

Remarks

Kit