CHROMOPHARE D300,D530,D650 and plus Series Single Light and Combination Light Ver E Service Manual March 2003

CONTENS

PAGE

1. General

6-8

1.1 1.2 1.3 1.4 1.5 1.6 1.7

6 7 7 7 7 8 8

Introduction Manufacturer’s notes General information Notes on product responsibility Incoming inspection CE certification Maintenance

2. Commissioning 2.1 2.2 2.3 2.4 2.5 3.

2

Range of application Safety information’s Installation Visual and performance check Cleaning, sterilization, disinfection

9 - 10 9 9 9 9 10

Operation

11 - 25

3.1 Components 3.1.1 CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic) 3.1.2 CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic) 3.1.3 CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic) 3.1.4 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic) 3.1.5 CHROMOPHARE® D 500plus, D 500 (classic cardanic) 3.1.6 CHROMOPHARE® D 500plus, D 500 (flat cardanic) 3.2 Notes on operation 3.2.1 Setting the control unit functions 3.2.1.1 CHROMOPHARE® D 650plus, D 650 3.2.1.2 CHROMOPHARE® D 530plus, D 530 3.2.1.3 CHROMOPHARE® D 500plus, D 500 3.2.2 Adjusting the field size with the sterizable hand grip 3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650) 3.2.4 Changing the sterizable hand grip 3.2.5 Changing the sterizable hand grip - light field plotting model LFN (option only D 650plus, D 650) 3.2.6 Light field plotting model LFN (option only D 650plus, D 650) 3.3 Accessories for CHROMPHARE® generation D 3.3.1 Sterilizable hand grip sleeves 3.3.2 Halogen bulbs 3.3.2.1 CHROMOPHARE® D 650plus, D 530plus, D 500plus 3.3.2.2 CHROMOPHARE® D 650 3.3.2.3 CHROMOPHARE® D 530, D 500 3.4 System variants 3.5 Options 3.6 Notes on changing lamps

11 - 13 11 11 12 12 13 13 14 - 21 14 - 17 14 - 15 16 - 17 17 18 18 18 18 19 19 19 19 19 19 19 10 20 20 - 21

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

CONTENS

PAGE

4.

Technical Data

22 - 29

4.1 4.2 4.3 4.4

22 - 23 24 - 25 26 - 27 28 - 29

CHROMOPHARE® D 650plus CHROMOPHARE® D 530plus, D 500plus CHROMOPHARE® D 650 CHROMOPHARE® D 530, D 500

5.

Serial no. identification

30

6.

Spare Part List

30 - 34

6.1 6.2

30 - 32 33 - 34

7.

CHROMOPHARE® D 650plus, D 650 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500

Transformers

35 - 39

7.1

35 - 36

CHROMOPHARE® D 650 CHROMOPHARE® D 650plus, D 530plus, D 500plus Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling tube 20 m

7.2

8.

9.

37 - 38

Graphic spare part description

40 - 60

8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10

40 - 46 46 - 48 49 - 50 50 - 51 51 52 - 55 55 - 56 56 - 57 58 59 - 60

CHROMOPHARE® generation D complete CHROMOPHARE® D 650plus, D 650 CHROMOPHARE® D 650plus, D 650 version Standard and EndoLite® CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 CHROMOPHARE® D 650plus, D 650 version Standard without EndoLite® CHROMOPHARE® D 650plus, D 650 version light field plotting model LFN CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite® CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 CHROMOPHARE® D 530plus, D 530 version Standard and EndoLite® CHROMOPHARE® D 500plus, D 500 version Standard

Test and adjustment points

61 - 66

9.1 9.2 9.3.1 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 9.3.7 9.3.8 9.3.9 9.3.10 9.4

61 61 62 62 62 63 63 63 64 64 64 65 66

Test points CHROMOPHARE® D 650plus, D 650 Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 CHROMOPHARE® D 650plus, D 650 (classic cardanic) CHROMOPHARE® D 650plus, D 650 (flat cardanic) CHROMOPHARE® D 650plus/530plus, D 650/530 (classic cardanic) CHROMOPHARE® D 650plus/530plus, D 650/530 (flat cardanic) CHROMOPHARE® D 530plus, D 530 (classic cardanic) CHROMOPHARE® D 530plus, D 530 (flat cardanic) CHROMOPHARE® D 500plus, D 500 (classic cardanic) CHROMOPHARE® D 500plus, D 500 (flat cardanic) CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic) CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic) Adjustment points for halogen bulb- and EndoLite® bulb voltage

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3

CONTENS

PAGE

10. Adjustment of weight compensation on the spring arm

67 - 68

10.1 10.2 10.3

CHROMOPHARE® D 650plus, D 650 (classic cardanic) CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic) CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic)

67 67 68

11. Adjustment of height movement on the spring arm

68

12. Brake adjustments

69 - 70

13. Maintenance program

71

14. Wiring diagrams

72 - 95

14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 14.11 14.12 14.13 14.14 14.15 14.16 14.17 14.18 14.19 14.20

4

CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube CHROMOPHARE® D 650plus, D 650 Transformer and emergency relays mounted on the ceiling tube CHROMOPHARE® D 650plus, D 650 Power supply mounted in a cut-out cabinet CHROMOPHARE® D 650plus, D 650 Control unit in power box mounted separately from the OR-Light CHROMOPHARE® D 650plus, D 650 Touch panel for light intensity is mounted in the wall panel CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the ceiling tube CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer and emergency relays mounted on the ceiling tube CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a cut-out cabinet CHROMOPHARE® D 530plus, D 530, Control unit in power box mounted separately from the OR-Light CHROMOPHARE® D 530plus, D 530 Touch panel for light intensity is mounted in the wall panel CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers mounted on the ceiling tube CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers and emergency relays mounted on the ceiling tube CHROMOPHARE® D 650plus/650plus, D 650/650 Power supplies mounted in a cut-out cabinet CHROMOPHARE® D 650plus/650plus, D 650/650 Control units in power box mounted separately from the OR-Light. CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Transformers mounted on the ceiling tube CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Transformers and emergency relays mounted on the ceiling tube CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Power supplies mounted in a cut-out cabinet CHROMOPHARE® D 650plus/530plus, D 650/530 Power supplies mounted in a cut-out cabinet CHROMOPHARE® D 650plus/500plus, D 650/500 Control units in power box mounted separately from the OR-Light. CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Transformers mounted on the ceiling tube

72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

CONTENS 14.21 14.22 14.23 14.24

PAGE CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Transformers and emergency relays mounted on the ceiling tube CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Power supplies mounted in a cut-out cabinet CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box mounted separately from the OR-Light. CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 Wiring diagram for OR-lights with BERCHTOLD camera ChromoVision® AF II

15. Power requirements 15.1 15.2

List of fuse specifications List of terminal voltages

92 93 94 95 96 96 96

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

5

1. GENERAL 1.1 Introduction The CHROMOPHARE® D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing and a flange tube. The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be rotated, swivelled and tilted in any direction. The height is adjusted via the 360° rotating vertical spring arm. The spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm. The special features of the CHROMOPHARE® D generation are: • Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of polymer material prevents deformations and paint defects. • Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the infrared proportion by means of the proven ThermoSorb® double filter system. • The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated release mechanism, ensure a high degree of hygiene. • A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and the immediate environmental field and thereby improves the adaptation of the surgeon’s eyes between primary and secondary surgical areas. Additional special features of the CHROMOPHARE® D 650plus • High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface and “light booster”. • Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x400 reflector elements. • In the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel mechanism, which swings the reserve lamp into the position of the main lamp. Additional special features of the CHROMOPHARE® D 530plus • High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface. • Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements. Additional special features of the CHROMOPHARE® D 500plus • I luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface. • Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements.

6

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

1.2 Manufacturer’s notes The manufacturer of the products specified in the service manual is BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25 Postfach 4052 D-78505 Tuttlingen Internet: www.BERCHTOLD.de e-mail: [email protected] Tel. (+49) 7461 / 181-0 Fax (+49) 7461 / 181-200 1.3 General information • This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the equipment, which is essential for the safety of patients and operators alike. • Only accessories which are specified in this user’s manual, and which have been tested together with the equipment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in accordance with safety regulations must be proved. • All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights are reserved for equipment, switches, procedures, software programs and names. 1.4 Information about product liability BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the equipment only if: a) installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly authorized by BERCHTOLD to do so, b) the electrical installation of the room complies with regulations IEC 60364-7-10, c) the equipment is used in accordance with the user’s manual. 1.5 Receiving inspection Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects. Claims for damage will only be valid if the vendor (BERCHTOLD) or the carrier are informed at once. A damage report must then be prepared immediately. The damage record must be submitted to the nearest BERCHTOLD representative or to BERCHTOLD directly. When an appliance or parts of an appliance are returned to BERCHTOLD or to a BERCHTOLD service agent, the original packaging should be used where possible. The following accompanying documentation must be attached: owner’s name and address, equipment number (see type plate), description of the defect.

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

7

1.6 EC Certification The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as well as the UL guidelines. 1.7 Maintenance The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist the steps as listed in the range of maintenance page 71.

2. COMMISSIONING 2.1 Range of application (purpose) The CHROMOPHARE® light is a medical light for use in hospital treatment rooms. It is used for the local illumination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10. The CHROMOPHARE® light as a single light provides a very high degree of failure protection, as it is equipped with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch” and an automatic APU switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible. As a matter of principle, single lights should not be used for operations where a light failure could represent a great danger to the patient. Light combinations with two or even three light heads provide more security against light failure and a better brightness of the operating field. They provide light from different angles and maximum protection against light failure due to the fact that all components exist twice. This applies particularly when they are connected to an emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all medical disciplines for the illumination of surgical areas. 2.2 Safety information’s • Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure that you have read and understood the information in your CHROMOPHARE® operating instructions. • The light is not intended for operation in areas where there is danger of explosion. • Do not look into the switched-on light from the front and do not put any reflective objects into the path of the beam. Because of the high illumination strength there is a danger of glare. • The distance between the light emission surface area of the operating light and the patient surface should not be less than 60 cm in order to ensure proper illumination. • The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is prolonged, there is even the danger of tissue necrosis. • Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compromise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching or hanging heavy objects can destroy the mechanism. • The lamp housing must not be covered while in operation, as this prevents heat exchange with the environment and could cause the surgical light to overheat.

8

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

• Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in lights being damaged or parts knocked off and falling into the surgical area. 2.3 Installation Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s “Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by installation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block” mounting instructions due to weight and high torque. Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the patient and operating staff in the process. The on-site electric installation must be performed in accordance with IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of the light. For further information, please note the mounting instructions. 2.4 Visual and performance check Before initial start-up the manufacturer or supplier should check that the CHROMOPHARE® light has been properly installed and is in a safe and operational condition. A visual inspection of the following points must take place: • After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights, also from the additional lamp. • Inspection of the light emission lens of the lamp housing. If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off immediately and must not be used until the defect has been rectified. • Inspection of the reserve lamp warning indicator. In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the position of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The defective main lamp must be replaced immediately. • Checking the operational state of the control unit. The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the control electronics of the CHROMOPHARE® D 650plus and D 530plus are indicated by the red fault indicator on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be controlled via the keys. • Checking the movement mechanism for perfect operation. The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

9

2.5 Cleaning, sterilization, disinfection • All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas. • Cleaning, disinfectant and sterilization of the sterilizable handles. The sterilizable handles are made of heat-proof, impact-resistant plastic. They can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a maximum temperature of 93°C/10 min. For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must be rinsed before sterilization. The handles can be sterilized in steam. The recommended parameters are: 1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes 2. Steam sterilization at 134° C; 2.3 bar; 4 minutes When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and must not come into contact with any other items being sterilized. Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be sterilized loose at 134° C; 3 minutes. • Damaged grip sleeves must not continue to be used. Note: Sterilizable handles are subject to natural wear. As a rule, a life of approx. 100 cleaning cycles is normal.

10

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3. OPERATION 3.1 Components 3.1.1 CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)

1 2 3 4 5 6

Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint

7 8 9 10 11 12

Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit

3.1.2 CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)

1 2 3 4 5 6

Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Horizontal gimbal joint Lamp housing hood

7 8 9 10 11

Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

11

3.1.3 CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)

1 2 3 4 5 6

Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint

7 8 9 10 11 12

Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit

3.1.4 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)

1 2 3 4 5 6

12

Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Horizontal gimbal joint Lamp housing hood

7 8 9 10 11

Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3.1.5 CHROMOPHARE® D 500plus, D 500 (classic cardanic)

1 2 3 4 5 6 7 8 9 10 11 12

Ceiling cover Flange tube dia. 65 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves On/Off switch Yellow indicator light reserve bulb

3.1.4 CHROMOPHARE® D 500plus, D 500 (flat cardanic) 1 2 3 4 5 6 7 8 9 10 11

Ceiling cover Flange tube dia. 65 mm Horizontal swivel arm Vertical spring arm Horizontal gimbal joint Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves On/Off switch Yellow indicator light reserve bulb

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

13

3.2 Notes on operation 3.2.1 Setting the control unit functions 3.2.1.1 CHROMOPHARE® D 650plus, D 650 The following functions can be controlled by the control unit: • On/off • Intensity of illumination Options: • Electronic light field adjustment - only for LFN • Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option

1 2 3 4 5 6 7 8 9

ON OFF Bright Dark Fault Options: EndoLite® OP light Field size large Field size small

Switch on the light Switch off the light Increase intensity Decrease intensity LED indicates that the control unit has a fault Switch from surgical area light to surround light (option only) Switch from surround light to surgical area light Enlarge field size (only with LFN option) Reduce field size (only with LFN option)

1 The OP light is switched on by pressing Key 1 (ON) 2 The OP light is switched off by pressing Key 2 (OFF) 3 By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps.

14

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

4 By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps. 5 If the indicator light shows red, there is a fault in the control unit electronics 6 Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on 7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again. 8 Only with the LFN model. By pressing and holding down Key 8 (field size large) the light field is continuously enlarged up to the maximum value. Repeated short presses enlarge the light field in steps. 9 Only with the LFN model. By pressing and holding down Key 9 (field size small) the light field is continuously reduced down to the minimum value. Repeated short presses reduce the light field in steps. Booster activation 1. Press key 4 (Bright) until LED flashes up in the key (max. brightness). 2. The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power rises from 110 kLux to 130 kLux. Note! The light booster is deactivated by switching off the light with key 2 (OFF).

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

15

3.2.1.2 CHROMOPHARE® D 530plus, D 530 The following functions can be controlled by the control unit: • On/off • Intensity of illumination Options: • Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option

1 2 3 4 5

ON OFF Bright Dark Fault Options: 6 EndoLite® 7 OP light

Switch on the light Switch off the light Increase intensity Decrease intensity LED indicates that the control unit has a fault Switch from surgical area light to surround light (option only) Switch from surround light to surgical area light

1 The OP light is switched on by pressing Key 1 (ON) 2 The OP light is switched off by pressing Key 2 (OFF) 3 By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps. 4 By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps. 5 If the indicator light shows red, there is a fault in the control unit electronics 6 Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on

16

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again.

3.2.1.3 CHROMOPHARE® D 500plus, D 500 The following functions can be controlled by the control unit: • On/Off

1 ON 1 OFF

Switch on the light Switch off the light

1 The OP light is switched on by pressing Key 1 (ON) 2 The OP light is switched off by pressing Key 2 (OFF)

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

17

3.2.2 Adjusting the field size with the centre hand grip By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must perform the optimum field setting himself in accordance with the size of the operation opening. There is an optimum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is improved. 3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650) The CHROMOPHARE® D 650plus and D 650 with light field plotting allows the field size to be adjusted by an electric motor. By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the maximum value. By repeated short presses the light field is enlarged in steps. By pressing and holding down Key 9 (see control unit page 14) the light field is continuously reduced down to the minimum value. By repeated short presses the light field is reduced in steps. 3.2.4 Changing the sterizable hand grip By pressing the release button the hand grip sleeve is released and can be removed from the sleeve mounting. The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve locks into place.

3.2.5 Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650) The sterilizable hand grip sleeve is released by pressure on the bolt on the upper collar of the sleeve. It can then be removed from the sleeve mounting. The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve is heard locking into place.

18

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3.2.6 Light field plotting model LFN (option only D 650plus, D 650) The CHROMOPHARE® D 650plus und D 650 can be ordered with an LFN light field plotter as an option. The light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam which is reflected by a reflector disk controls the light field plotter. The operator can direct the light field to the position which guarantees optimum illumination of the surgical area, by means of a reflector disk, the so-called „Light Pilot“. The „Light Pilot“ should be held in the centre of the light field as far as possible and then slowly moved to the desired position. If movement is too quick, the light field will not be able to follow the „Light Pilot“. This rule is: Wherever the light field is , the „Light Pilot“ will be hit by the infrared beam and can reflect the beam back.

3.3 Accessories for CHROMOPHARE® generation D 3.3.1 Sterilizable hand grip sleeves • Standard replacement sleeves

Order no. CZ 499-06

• Replacement sleeves for LFN (only D 650plus, D 650)

Order no. CZ 498-04

• Replacement sleeves for light system with ChromoVision® AFII

Order no. CZ 498-06

Note! Each CHROMOPHARE® D 650plus light system has sterilizable handles. For directions about cleaning, disinfection and sterilization, see page 10. 3.3.2 Halogen bulbs (reserve halogen bulbs) 3.3.2.1 CHROMOPHARE® D 650plus, D 530plus, D 500plus • Halogen bulb 22,8 V/ 150 W

Order no. CZ 908-22

3.3.2.2 CHROMOPHARE® D 650 • for light with color temperature 4500K 22,8 V/ 250 W

Order no. CZ 907-22

• for light with color temperature 3600K 22,8 V/ 150 W

Order no. CZ 908-22

3.3.2.3 CHROMOPHARE® D 530, D 500 • for light with color temperature 4500K 22,8 V/ 150 W

Order no. CZ 908-22

• for light with color temperature 3600K 22,8 V/ 110 W

Order no. CZ 905-22

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

19

3.4 Systemvarianten The CHROMOPHARE® generation D is available in the following system variants: 1. CHROMOPHARE® D 650plus as a single light 2. CHROMOPHARE® D 650plus as a double and a triple light 3. CHROMOPHARE® D 650plus as a combination light with D 530plus 4. CHROMOPHARE® D 650plus as a combination light with D 500plus 5. CHROMOPHARE® D 530plus as a single light 6. CHROMOPHARE® D 530plus as a double and a triple light 7. CHROMOPHARE® D 500plus as a single light 8. CHROMOPHARE® D 500plus as a double light 3.5 Options The CHROMOPHARE® generation D can be supplemented or upgraded with the following options: • Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (Only possible if the light has been prepared for an additional arm in advance) • Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must be ordered with the lighting system (not upgradeable). • Wall control unit for installation into a wall indicator panel. Functions such as switching on/off and brightness of the OP light can then be controlled from the wall. (not upgradeable). • EndoLite® - an environment illumination f0r MIS-surgeries, a 20 Watts halogen bulb integrated in the light head, activated when the main light is switched off. 3.6 Instructions for changing lamps The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a reserve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main lamp. A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp. The defective main lamp should then be exchanged as quickly as possible. The bulbs must be replaced in the following manner: The symbol with the meaning ‘Danger - Risk of Burning’ is placed on the lamp support.

20

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)