Dräger Alcotest 5510 Instructions for Use Edition 03 March 2017

For your safety

1 1.1  

   

  

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For your safety

1.2

General safety notes

The following alert icons are used in this document to provide and highlight areas of the associated text that require a greater awareness by the user. A definition of the meaning of each icon is as follows:

Before using this product, carefully read the Instructions for Use. Strictly follow the Instructions for Use. The user must fully understand and strictly observe the instructions. Use the product only for the purposes specified in the Intended use section of this document. Do not dispose of the Instructions for Use. Ensure that they are retained and appropriately used by the product user. Only trained and competent users are permitted to use this product. Comply with all local and national rules and regulations associated with this product. Only trained and competent personnel are permitted to inspect, repair and service the product. Dräger recommends a Dräger service contract for all maintenance activities and that all repairs are carried out by Dräger. Use only genuine Dräger spare parts and accessories, or the proper functioning of the product may be impaired. Do not use a faulty or incomplete product and do not modify the product. Notify Dräger in the event of any component fault or failure.

Definitions of alert icons

!

WARNING

!

CAUTION

ii

NOTICE

Indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in physical injury, or damage to the product or environment. It may also be used to alert against unsafe practices. Indicates additional information on how to use the product.

Dräger Alcotest 5510

Description

2

Description

2.1

Product overview

7

1

2

M

OK

1

Alcotest 5510

6

6 5

4

4

2

M

OK

3 00133390.eps

3

Alcotest 5510

Case 1 Measuring device Dräger Alcotest® 5510 2 Mouthpieces, 3 pieces 3 Batteries, 3 pieces 4 Wrist strap 5 Transport case 6 Quick Guide

5 00233390.eps

Measuring device 1 Display 2 "UP" menu key 3 "OK" key 4 "DOWN/MENU" menu key 5 Socket 6 Light, red/green 7 Mouthpiece receptacle

Dräger Alcotest 5510

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Description

2.2

Intended use ®

2.3.3 1

The Dräger Alcotest 5510 is used to quickly measure the alcohol concentration in a person's breath. The device is suitable for portable and battery-powered operation.

2.3

Device symbols and displays

The measured breath alcohol value is specified in the basic device setting, in the unit of mg/L (= milligrams of ethanol per litre of breath). The device can be converted to all common units of measurement at the factory or by DrägerService. 2.3.1

i 2.3.2 OK

M

Device symbols Symbol for "See Instructions for Use".

Battery symbol

Indicates the batteries' state of charge: Battery full Battery 2/3 full Battery 1/3 full Battery empty

2.3.4

Menu

Return to the next menu level up

Keys

Menu item with submenu

OK key Confirms entries or selected functions. Key for switching the device on and off.

Open menu item

DOWN/Menu and UP key  Setting values and selection of menu functions.

Further entries below the visible entries

Available function

Further entries above the visible entries

2.3.5

Function

Activated function Current display (1) of the total display number (6)

1)

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Alcotest® is a registered trademark of Dräger.

Dräger Alcotest 5510

Use

3 3.1   





Use Prerequisites The ambient air must be free from alcohol and solvent vapours (disinfectants). Maintain an adequate distance from mobile telephone antennas and transmitter sites so as not to impair the function of the device. Observe a waiting period of at least 15 minutes after the last oral alcohol intake!  Residual alcohol in the mouth can distort the measurement. Even aromatic beverages (e.g. fruit juice), alcoholic mouth sprays, medical juices and drops, and belching and vomiting may result in false data. Also observe a waiting period of at least 15 minutes in these cases. Rinsing the mouth with water or non-alcoholic drinks does not replace the waiting time! The test person should breathe regularly and calmly before the sample is taken. Avoid breathing in and out quickly through the mouth. The test person must be capable of exhaling the minimum breath volume of 1.2 l (works setting). For the test, the breath flow must fall within a certain minimum exhalation time (factory setting 2 seconds). The volume and the time can be changed via the menu, if required.

3.2

Preparations for Use

The device is delivered already calibrated from the factory. If the calibration date was more than 6 months previously: Calibrate the device or have it calibrated by DrägerService. The date of the last calibration can be viewed in the Quick Menu (see section 4.3 on page 29). 3.2.1

!

Inserting or replacing the batteries / rechargeable batteries CAUTION Explosion hazard! Do not throw used batteries/rechargeable batteries into a fire or open them by force. Do not recharge alkaline batteries. Batteries/rechargeable batteries must be disposed of in accordance with local and national regulations. It is not possible to charge the rechargeable batteries in the device. Do not connect any chargers to the socket. The device may be destroyed as a result.

ii

NOTICE To ensure that the device can be used again immediately after the alkaline batteries or the rechargeable NiMH batteries are discharged, it is recommended to have replacement batteries available. Replace the batteries within 5 minutes, otherwise the save time will be reset and must be set again.

Dräger Alcotest 5510

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Use 1. Press the catch on the battery cover in gently and remove the battery cover. Observe the correct polarity when inserting the batteries. 2. Close the battery cover.

Attaching the Quick Guide

There is a space provided for the Quick Guide on the rear of the casing. Quick Guides in English, German, French and Spanish are supplied with the device. 1. Remove the appropriate label from the backing film. 2. Stick the label to the casing in the space provided.

00433390.eps

00633390.eps

+

Fitting the wrist strap

1. Pass the fastening cord of the wrist strap through the hole in the casing and form a loop. 2. Pull the lower part of the strap through the eye created.

+

OK

3.2.3

Alcotest 6510

Required batteries:  2 pcs. 1.5 V Alkaline (LR6, AA) or  2x 1.2 V NiMH rechargeable battery

3.2.2

00733390.eps

00533390.eps

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Dräger Alcotest 5510

Use 3.2.4

Attach the mouthpiece

1. Remove the mouthpiece from the packaging. For reasons of hygiene, leave the protective wrapping around the mouth contact area until the mouthpiece is firmly attached to the device.

3.2.5

Switching on and off

To switch the device on:  Press and hold the OK key for approx. 1 second until the start window appears. A self check is carried out. Alcotest 5510 01033390.eps

01233390.eps

2. With the fluted markings (= press-on surface) facing upwards, press the mouthpiece into the mouthpiece receptacle. The mouthpiece audibly snaps into place. 3. Then remove all packaging. The mouthpiece can be used facing to the right or to the left.

To switch the device off:  Keep the OK key pressed. The device will switch off after approx. 2 seconds. Alcotest 5510 shut-down in 2 s 01133390.eps

01333390_en.eps

ii 00933390.eps

Dräger Alcotest 5510

NOTICE The device will switch off automatically approx. 4 minutes after the last use. When the batteries or rechargeable batteries are discharged, the battery symbol flashes and then the device switches off automatically.

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Use

3.3

!

ii

3. Request the test subject to blow into the mouthpiece evenly and without interruption. An adequate flow of breath is confirmed by a continuous tone and the green light.

Automatic Measurements CAUTION Do not allow any high alcohol concentrations on the sensor, e.g., by rinsing the mouth with a high proof alcohol shortly before the measurement, as this will shorten the service life of the sensor. Observe a waiting period of at least 15 minutes after the last oral intake of alcohol! A new mouthpiece must be inserted for each test subject.

With automatic measurement, the device takes the sample automatically as soon as the test subject has given given a breath sample that is sufficient into the mouthpiece of the device and the end of the breath sample has been recognised by the device. To carry out an automatic measurement: 1. Insert a new mouthpiece into the holder. (see section 3.2.4 on page 25). Alcotest 5510

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Blow 01733390_en.eps

NOTICE

2. Switch on the device (see section 3.2.5 on page 25). After 2 seconds the display shows: Self Test. After about 6 seconds, READY will appear on the display and a short acoustic signal will sound. At the same time the current test number is displayed.  The light flashes green. The device is ready to use.

While the breath sample is being given, Blow appears on the display.

01233390.eps

When the breath sample has been given, the green light goes out, the continuous tone will stop and a short clicking sound can be heard. On the display, Analyzing appears.

Analyzing 01833390_en.eps

The test result will appear on the display after 5 to 25 seconds (depending on the the device temperature and the measured concentration). The measurement result is displayed with the corresponding unit. The units are factory-set to mg/L (milligrams of ethanol per litre of breath).

0.00

mg/L

01933390_de.eps

Selbsttest READY Test No. 00140 01633390_en.eps 01533390_de.eps

Dräger Alcotest 5510

Use 4. Push the mouthpiece upwards out of the mouthpiece holder. 5. Dispose of the mouthpiece in accordance with local regulations.

3.3.2

M

OK

Alcotest 5510

02233390.eps

3.3.1 

Carry out another measurement

Press the OK key to prepare for a new measurement. While the device is waiting until it is ready to take a measurement, see section 9 on page 32, the display counts down the time until the device is next ready.

ii

Errors when giving the breath sample

If the volume of the breath sample is too small, Insufficient volume will appear Insufficient on the display. Volume A short acoustic signal sounds and the light OK flashes red. 02033390_en.eps  Press the OK key to repeat the measurement. After approx. 4 seconds, the device is ready for measuring.

4s

In the case of very irregular exhalation, e.g. sudden termination or suction at the end of Blow the breath sample, Blow interruption Interruption appears on the display. OK A short acoustic signal sounds and the light 02133390_en.eps flashes red.  Press the OK key to repeat the measurement. After approx. 4 to 30 seconds, the device is ready for measuring.

03333390.eps

NOTICE Periodically switching off the device does not reduce this waiting period!

Dräger Alcotest 5510

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Use

3.4

Additional Sampling Options

3.4.2

Manual Sampling

The functions can be switched on or off at the factory or by DrägerService, and also in combination.

Sampling can also be triggered manually if the test subject cannot produce the required minimum breath volume.

3.4.1

1. Preparation as for automatic measurement (see section 3.3 on page 26). 2. When Blow appears on the display after exhalation has begun, briefly press the OK key.

Passive Sampling

With passive sampling, the sampling is initiated manually by the device user. Possible applications include the testing of ambient air or the breath of uncooperative (e.g. unconscious) persons for the presence of alcohol. To carry out passive sampling: 1. Switch on the device (see section 3.2.5 on page 25). 2. Hold the ready to measure device without mouthpiece in the air to be analysed. 3. Briefly press the OK key. Display for "No alcohol present":

When the result is displayed, the message Manual also appears on the display.

0.00 Manual

mg/L

02533390_en.eps

NO ALCOHOL 02333390_en.eps

Display for "Alcohol present":

ALCOHOL 02433390_en.eps

4. Press the OK key for a new measurement.

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Dräger Alcotest 5510

Quick menu

4

Quick menu

4.1

Calling up the Quick Menu

4.3

Menu items Last tests Select the tests with the and Go back with the OK key. M

1. Switch on the device. The menu functions can be called up after WAIT or READY appears. 2. Briefly press the key. The Quick Menu will be displayed.

keys.

Back to measurement Last tests Last cal. date

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4.2     

02633390_en.eps

Last cal. date Displays the date of the last calibration. Go back with the OK key.

Operation Select the functions using the and keys. The selected function is displayed inverted. Activate the selected function with the OK key. When the selected function is displayed, the top line contains the current menu function. Selecting Back to measurement or Back to menu returns the device to measurement mode or to the previous menu level when the OK key is pressed. M

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NOTICE If no key is pressed within 120 seconds, the device automatically returns to the measurement mode.

Dräger Alcotest 5510

5

Device faults

An error message (see section 6 on page 30) will appear if a device fault occurs.

Internal System ERROR 662 05533390_en.eps

The number that appears below the message is used for service functions. If the fault persists even after the device has been switched on and off several times, contact DrägerService.

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Troubleshooting

6

Troubleshooting

Fault

Cause

Device switches off automatically.

Device has been ready to measure for longer Switch the device back on. than 4 minutes. (Rechargeable) batteries drained.

Remedy

Replace the batteries, see section 3.2.1 on page 23.

Menu is exited automatically.

Device automatically jumps to the measuring Select menu item again. function after 120 seconds.

Device cannot be switched on.

Batteries discharged.

Insufficient volume / sample invalid.

Test subject is blowing intermittently or not Have test subject blow with more force and hard enough. without interruption.

Error message on the display

Cause

Remedy

"Calibration Test incorrect"

Calibration test not successful.

Repeat calibration test; contact DrägerService if necessary.

Insert new batteries or charge batteries.

Measured value exceeds the display range Observe a waiting period of at least (alcohol possibly present in the mouth). 15 minutes after the last oral alcohol intake. "Internal System ERROR" with error number Device fault, measurement not possible.

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Remove the batteries/rechargeable batteries (minimum of 2 seconds) and re-insert, contact DrägerService, if required.

Dräger Alcotest 5510

Maintenance

7

Maintenance

7.4 

7.1

Maintenance intervals

As necessary:  Replace the batteries, see section 3.2.1 on page 23. Every six months:  Check calibration, see section 7.4 on page 31.

7.2

Cleaning

!

CAUTION

 

8

Wipe the device to be cleaned with a disposable cloth. Do not use detergents that contain alcohol or solvents.

Storage

!

CAUTION Damage to the device!

Disposal of the device According to the 2002/96/EC directive, the product must not be disposed of as municipal waste. It is therefore labelled with the symbol depicted here. The product can be returned to Dräger free of charge. For information, please contact the national sales organisations and Dräger.

Damage to the device! Do not immerse the device in liquids and make sure liquids do not penetrate the connectors.

Do not store the device in environments which contain alcohol. The device consumes power, also when switched off. Therefore, remove the battery for extended disuse.

Disposal

Dispose of the product in accordance with the applicable rules and regulations.

8.1

7.3

Calibration Only by authorised persons. Calibration recommended every 6 months. The last calibration date entered can be viewed under menu item Last cal. date.

8.2

Battery disposal According to the 2006/66/EC directive, batteries and rechargeable batteries must not be disposed of as municipal waste. They are, therefore, marked with the adjoining symbol. Collect and dispose of batteries and rechargeable batteries at battery collection centres, in accordance with applicable regulations.

For long term storage (longer than 6 months), remove the batteries or rechargeable batteries from the device. This will prevent damage due to leaking battery acid.

Dräger Alcotest 5510

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Technical data

9

Technical data

Measurement principle

Ambient conditions Electrochemical sensor

During operation

–5 to +50 °C 10 to 100 % R.H. (non-condensing) 600 to 1400 hPa

During storage

–40 to +65 °C

Measuring range Breath alcohol concentration

Blood alcohol  concentration

0,00 to 2.5 mg/L 0 to 2,500 µg/L 0.000 to 0.500 g/210L 0 to 250 µg/100mL 0 to 250 µg% (Ethanol mass per breath volume at 34 °C and 1013 hPa.) 0.00 to 5.00‰ 0.000 to 0.500 % 0.00 to 5.00 g/L 0 to 500 mg/100 mL 0 to 500 mg% 0.00 to 5.00 mg/L (Ethanol mass per blood volume or mass at 20 °C and 1013 hPa.) For the above data, a conversion factor of 2100 is used for breath and blood alcohol concentration data.

Indication range The display is identical to the measuring range. If the measurement result is out of range, the display will show three arrows "  " indicating that the measuring range has been exceeded.

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Taking Samples Minimum length of blow

2 s, preset

Minimum volume

1.2 L, preset

Measurement accuracy Standard deviation of the repeatability with ethyl alcohol standard Up to 0.50 mg/L ≥ 0.50 mg/L

0.008 mg/L 1.7% of the measured value the greater value applies

Up to 1.00‰ ≥ 1,00 ‰

0,017 ‰ 1.7% of the measured value the greater value applies

Values for other units of measurement can be calculated according to table page 32. Sensitivity drift

Typically 0.6% of the measured value/month

Dräger Alcotest 5510

Technical data Waiting time until device is ready to use 1. Measurement

approx. 6s

After calculating a measured value of: (breath alcohol concentration specified) 0.25 mg/L 0.50 mg/L 1.00 mg/L > 1.5 mg/L

120 s 140 s 180 s 120 s

After calculating a measured value of: (blood alcohol concentration specified) 0,50 ‰ 1,00 ‰ 2,00 ‰ > 3,00 ‰

120 s 140 s 180 s 120 s

Waiting times when other measurement units are selected can be calculated accordingly (see page 32). Calibration Calibration interval

Depends on the required measurement accuracy, typically: 6 months

Permissible calibration range when measurement specified in: mg/L 0.160 to 0.750 mg/L µg/L 160 to 750 µg/L g/210L 0.035 to 0.150 g/210L µg/100 mL 16 to 75 µg/100 mL µg% 16 to 75 µg% ‰

Dräger Alcotest 5510

0.35 to 1.50‰

% g/L mg/100 mL mg% mg/mL

0.035 to 0.150 % 0.35 to 1.50 g/L 35 to 150 mg/100 mL 35 to 150 mg% 0.35 to 1.50 mg/mL

Standard calibration value with Dräger ethanol standard solution when measurement specified in: mg/L 0.476 mg/L µg/L 476 µg/L g/210L 0.100 g/210L µg/100 mL 47.6 µg/100 mL µg% 47.6 µg% ‰ 1.00 ‰ % 0.100 % g/L 1.00 g/L mg/100 mL 100 mg/100 mL mg% 100 mg% The use of these standard calibration values corresponds to a conversion factor of 2100 between breath and blood alcohol concentration specifications. Dimensions

142 mm x 75 mm x 36 mm (H x W x D)

Weight

approx. 195 g

Power supply Batteries Rechargeable batteries CE mark

2 pcs. 1.5 V Alkaline (LR6, AA) approx. 1,500 measurements or, 2 pcs. 1.2 V NiMH (LR6, AA) Electromagnetic compatibility (Directive 2014/30/EU)

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Order list

10

Order list

Name and description

Order no.

Name and description

Order no.

Calibration accessories

Dräger Alcotest 5510 (Standard) (Measuring device, 3 mouthpieces, 2 batteries, hand strap and case)

83 22 650

Wet gas simulator

on request

Ethanol standard solution 1.0 ‰ (1 x 500 mL)

67 28 838

Dräger Alcotest 5510 (Customer-specific configuration) (Measuring device, 3 mouthpieces, 2 batteries, hand strap and case)

83 22 653

Calibration kit

83 17 927

Calibration gas, ethanol-nitrogen (34 L)

68 10 920

Calibration gas, ethanol-nitrogen (103 L)

68 10 695

Pressure reducer for gas

68 10 693

Accessories Mouthpieces, hygienically tested 100 pcs. 250 pcs. 1000 pcs.

68 10 690 68 10 825 68 10 830

Mouthpieces with non-return valve hygienically tested 100 pcs. 250 pcs. 1000 pcs.

68 11 055 68 11 060 68 11 065

Alkaline battery (1 piece)

13 35 804

NiMH battery (1 piece)

18 90 092

Case for Dräger Alcotest 5510

83 179 20

Leather case for Dräger Alcotest 5510 (belt attachment)

83 17 911

Leather case for Dräger Alcotest 5510 (yellow) (Device can be operated from the case)

83 17 931

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Dräger Alcotest 5510

90 33 390 - GA 4754.570 © Dräger Safety AG & Co. KGaA Edition 03 - March 2017 (Edition 01 - October 2012) Subject to alteration

Dräger Safety AG & Co. KGaA Revalstraße 1 23560 Lübeck, Germany Tel +49 451 882-0 Fax +49 451 882-20 80 www.draeger.com