Instruction Manual
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The Hall® Lithium Battery Charger (L3000) Instruction Manual
Proprietary Information This manual contains information deemed proprietary to CONMED Corporation. The information contained herein, including all of the designs and related materials, is the sole property of CONMED and/or its licensors. CONMED and/or its licensors reserve all patent, copyright and other proprietary rights to this document, including all design, manufacturing methodology and reproduction. This document, and any related materials, is confidential and is protected by copyright laws and shall not be duplicated, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language in any form or by any means, electronic, mechanical, magnetic, manual or otherwise, or disclosed to third parties, in whole or in part, without the prior express written consent of CONMED. CONMED reserves the right to revise this publication and to make changes from time to time in the contents hereof without obligation to notify any person of such revision or changes, unless otherwise required by law. Linvatec, Hall, are trademarks or registered trademarks of CONMED Corporation.
© Linvatec Corporation 2012, 2014, 2019. All Rights Reserved.
Record the Model and Serial Numbers of the charger and date received. Retain for future reference. Charger Model No.
Serial No
Date
Charger Model No.
Serial No
Date
Table of Contents
1.0
2.0
3.0
Page
INTRODUCTION 1.1
Intended Use... 1
1.2
Contraindications... 1
1.3
Warnings and Precautions... 1 1.3.1
General Warnings... 2
1.3.2
Installation Warnings... 2
1.3.3
Precautions - Charger... 3
1.3.4
Precautions - Battery Packs... 3
1.4
Symbol Definitions... 4
1.5
Environmental Directives... 6
1.6
Product Photographs... 6
1.7
Battery Charger... 7 1.7.1
Front Panel... 7
1.7.2
Bottom Panel... 8
BATTERY CHARGER INSTALLATION 2.1
Charger Mounting Options... 9
2.2
Charging Battery Packs... 10
2.3
Additional Battery Information During Charging... 10
2.4
Charger Symbols Defined... 11
CHARGER SYSTEM MAINTENANCE 3.1
Cleaning Battery Charger... 12
3.2
Troubleshooting... 13
3.3
Fuse Replacement... 14
3.4
Leakage Test... 15
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Table of Contents 3.5
3.6
4.0
Page
Technical Specifications... 16 3.5.1
Hall Lithium Battery Charger (L3000)... 16
3.5.2
System Environmental Requirements... 17
Accessories... 20
CUSTOMER SERVICE 4.1
Assistance and Repair... 21
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1.0 INTRODUCTION It is recommended that personnel study this manual before attempting to operate, clean and/ or disinfect the Hall® Lithium Battery Charger (L3000). The safe and effective use of this equipment requires the understanding of and compliance with all warnings, precautionary notices and instructions marked on the product, and included in this manual.
1.1 Intended Use The Hall Lithium Battery Charger (L3000) is used to charge all approved Hall lithium batteries. All Hall lithium batteries may be charged prior to sterilization by placing the battery pack directly onto one of the four charging stations. The Hall Lithium Battery Charger (L3000) is not intended to be used in the patient areas.
1.2 Contraindications None
1.3 Warnings and Precautions DO NOT bypass this section. It contains warnings and precautions that must be thoroughly understood before operating any of the equipment. Lack of understanding or adherence to these warnings and precautions may result in injury or damage.
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The words WARNING, PRECAUTION, and NOTE carry special meanings and they should be read carefully. WARNING: A warning contains critical information regarding serious adverse reactions and potential safety hazards that can occur in proper use or misuse of the equipment. Failure to observe the information or procedures presented in a Warning may result in injury, death or other serious adverse reactions to the patient and/or surgical staff.
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PRECAUTION: A precaution contains instructions for any special care to be exercised by the practitioner for the safe and effective use of the equipment. Failure to observe the information or procedures presented in a Precaution may result in damage to the equipment.
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NOTE: Supplementary information may be given in a NOTE. This information has no critical effect on the patient or equipment.
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1.3.1 General Warnings
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1. This equipment is designed for use by medical professionals completely familiar with the required techniques and instructions for use of the equipment. Prior to using the device, read and follow all warning and precautionary notices and instructions marked on the product and included in this manual. 2. Do not modify and do not open or attempt to service the battery charger or battery, as this may void the warranty. There are no user-serviceable parts inside. Removing the cover may introduce an electric shock hazard or other risks. If the system malfunctions, return it for service. 3. Do not insert objects into battery charger for risk of electric shock. 4. Do not use the battery charger in the presence of flammable anesthetics, gases, disinfecting agents, cleaning solutions, or any material susceptible to ignition due to electrical sparking. 5. Battery charger is not shipped sterile and should not be sterilized. Placing sterile batteries on battery charger will render them non-sterile. Charge batteries before sterilizing. Do not use the battery charger near the sterile field. Cross-contamination may occur. 6. Use only CONMED approved equipment, attachments and accessories. They have been tested and certified to specific medical standards. Using unapproved accessories may result in improper operation, may negatively affect EMC performance and may result in non-compliance to medical standards. 7. This system may cause radio interference or may disrupt the operation of nearby equipment. Avoid stacking equipment. It may be necessary to take mitigation measures, such as re-orienting or relocating the Battery Charger or shielding the location. Use of this equipment near RF shielded rooms for magnetic resonance imaging shall be excluded. 8. Improper fuse size in the charger could result in fire. Replace only with time delay fuses as marked on the charger or listed in section “3.5.1 Hall Lithium Battery Charger (L3000)” in the Technical Specifications section. 9. Do not expose the battery charger to moisture, operate in wet areas, or place liquids on or above the unit. Do not immerse for risk of electric shock. NOTE: Receipt of technical documentation from the manufacturer does not authorize individuals to perform repairs, adjustments, or alterations to the charger or accessories. Only authorized service personal may perform repairs, adjustments or alterations on the charger and accessories. Any violation will void the manufacturer's warranty. Authorized service technicians are trained and certified only by the manufacturer.
1.3.2 Installation Warnings 1. Equipment grounding is vital to ensure safe operation. Plug the power cord of the battery charger into a properly earthed mains supply outlet whose voltage and frequency characteristics are compatible with those listed on the unit or in this manual. Do not use plug adapters or extension cords; such devices defeat the safety ground and could cause injury.
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1.3.3 Precautions - Charger
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1. United States Federal law restricts sale of this device to or on the order of a physician. 2. Prior to use, inspect all equipment for proper operation. 3. Do not handle the battery charger by the cord. Do not pull on the power cord or accessory cord to remove it from the battery charger or the power outlet. 4. Do not excessively bend or kink the battery charger power cord or accessory cord. Always inspect cords for signs of excessive wear or damage. If wear or damage is found, discontinue use and replace immediately. 5. Do not impede air flow at the cooling vents. Do not drape or cover charger. 6. Thoroughly clean the battery charger as needed (See Section “3.1 Cleaning Battery Charger”). 7. The service interval is required to keep the Lithium Battery Charger at its optimum operating performance. (See Section “3.0 CHARGER SYSTEM MAINTENANCE”). 8. Failure to follow this routine maintenance schedule may result in damage to the battery charger and may invalidate the product warranty. 1.3.4 Precautions - Battery Packs 1. Do not attempt to charge battery types other than approved Hall Lithium Batteries. 2. Battery packs must be cooled to room temperature prior to charging. Failure to do so results in increased charging times.
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1.4 Symbol Definitions Consult instructions for use.
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~
Precaution or warning notice.
Fuse location. Warning - For continued protection against risk of fire, replace only with the same type and rating fuse. Alternating Current. Protective earth (ground).
Electrical hazard. Dangerous voltages are present. Never attempt to repair the equipment. Only trained service personnel may remove the cover, or obtain access to the system components. No user service recommended. Refer servicing to qualified CONMED service personnel.
Indicates product component should not be sterilized.
Do not immerse
Warning: Burn potential. Caustic materials.
Prescription Only. Federal Law restricts this device to sale by or on the order of a physician. Temperature limitation.
Humidity limitation.
Pressure limitation.
Waste Electronics and Electrical Equipment (WEEE) Symbol. Regarding European Union endof-life of product.
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REF
SN
Catalog Number Serial Number Manufacturer
Date of Manufacture
UL Classification Mark
UL Recognized Components
EC REP
Authorized representative in the European Union.
Batteries contain materials which must be recycled or disposed of properly. The disposal of batteries as municipal waste is prohibited. Dispose or recycle in accordance with your local, state and governmental regulations. In the U.S. call 1-800-237-0169, or outside the U.S. contact your local CONMED representative for additional information on battery disposal or recycling.
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1.5 Environmental Directives WEEE Directive [2002/96/EC] on Waste Electrical and Electronic Equipment. This statement only applies to European countries with regard to the Waste Electrical and Electric Equipment (WEEE) European Directive. The WEEE symbol on the product or its packaging indicates that this product must not be disposed of with other waste. Instead, it is your responsibility to dispose of your waste equipment by handing it over to a designated collection point for the recycling of Waste Electrical and Electronic Equipment. The separate collection and recycling of your waste equipment at the time of disposal will help conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your medical equipment at the end of its useful life for recycling, please contact CONMED.
1.6 Product Photographs The pictures in this manual are for reference only. Items shown may not represent the actual product. However, procedural steps are identical, unless otherwise specified. When necessary, the actual pictures will be represented.
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4. 1.
2. 3.
1.7 Battery Charger 1.7.1 Front Panel 1. Battery Charging Station (4) - Used for charging all Hall Lithium batteries 2. Display - Provides status indicators and information. 3. Display Selection Buttons - Used to display additional information when pressed. 4. Cooling Vent - Allows for airflow.
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3. 4.
2. 2.
1.
1.7.2 Bottom Panel 1. Cooling Vent - Allows for air flow. PRECAUTION: Do not impede air flow at the cooling vents. Do not cover or drape.
2. Cord Wrap - Used for storing excess cord. 3. Mains Receptacle - Accepts the supplied hospital grade power cord to provide AC power. 4. Fuse Holder - Contains two fuses. To replace fuses see section “3.3 Fuse Replacement”.
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2.0 BATTERY CHARGER INSTALLATION 2.1 Charger Mounting Options The Hall Lithium Battery Charger (L3000) can be set on a table top or wall mounted. When installing the battery charger on drywall, screw into studs not wallboard. When installing into solid masonry or brick, use suitable wall plugs and screws. Walls may contain hidden wiring, gas lines or fluid piping. Assure none of these are present before drilling or screwing. NOTE: Leave 4 inches between chargers.
For Table Top Mounting: 1. Plug the power cord into the mains receptacle on the bottom of the charger and a properly earthed mains supply outlet.
2. Measure the length of the power cord to ensure correct distance from wall plug to battery charger. 3. Use the cord wrap on the bottom of the charger to eliminate any excess power cord. To avoid tripping hazard, ensure the cord is not too tight or too loose. For Wall Mounting: 1. Determine the best wall location for mounting the battery charger. Choose a location close to an electrical outlet. 2. Use a stud finder to locate the stud intended to support the battery charger. 3. Mark the stud location center. 4. Mark the charger mounting hole center distance at 5.5”(14.0cm). 5. Install #8(M4.2) panhead type screw to approximately 1/4” (6mm) from wall. PRECAUTION: Suitable anchors must be capable of withstanding 35lbs (16kg) minimum. ! 6. Mount the charger to the screws by slight push down and verify it is secure. Readjust the screws as necessary. 7. Plug the power cord into the mains receptacle on the bottom of the charger and a properly earthed mains supply outlet.
8. Use the cord wrap on the bottom of the charger to eliminate any excess power cord. The cord can exit from either the top or the bottom. To avoid tripping hazard, ensure the cord is not too tight or loose. 9
2.2 Charging Battery Packs To charge a Hall Lithium battery pack, perform the following: 1. Slide the Hall Lithium battery pack on one of the battery charging stations. Up to four Hall Lithium battery packs may be placed on each charger. Ensure the Hall Lithium battery pack is seated completely in the station. A charging symbol displays when Hall Lithium battery packs are completely seated. See Section “3.2 Troubleshooting” for more information if no charging symbol displays.
2. Charging of the Hall Lithium battery pack begins automatically. During the charge cycle, the Charging symbol is displayed. See table below. 3. When the Hall Lithium battery pack is charged, a Charge Complete symbol is displayed. It normally takes approximately 30 minutes to obtain a complete charge. 4. To remove the Hall Lithium battery pack from the charger, simply slide it off in the reverse direction. 5. After charging, sterilize the battery packs. Refer to the information insert supplied with the Hall Lithium battery pack for sterilization guidelines and parameters.
2.3 Additional Battery Information During Charging 1. Press any station number button (1-4) to display additional information while a battery is installed on any charging station.
2. Additional battery information will be displayed for any station as follows: W = Battery Station Number YY= Maximum Lifetime battery temperature ZZZ = Number of cycles on Battery
3. To terminate use of the charger it must be disconnected from AC Mains power. The power cord can be unplugged from the wall or from the charger. 10
2.4 Charger Symbols Defined The charger symbols designate the following: Charger ready when no battery installed in any station.
Indicates battery is being charged when displayed for any station. Indicates battery is fully charged when displayed for any station. Indicates a battery failure. See Section “3.2 Troubleshooting” for more information.
Indicates a charger failure.
Indicates a cooling requirement.
Indicates a battery station failure.
Indicates battery failure caused by over temperature exposure.
Indicates additional Battery Information Station number, Maximum Temperature, Cycle Count. See Section “2.3 Additional Battery Information During Charging” for more information
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3.0 CHARGER SYSTEM MAINTENANCE Regular and proper maintenance of your Hall Lithium Battery Charger (L3000) is the best way to protect your investment. It is essential you have the equipment serviced as scheduled to retain optimum performance and reliability. Proper maintenance ensures safer, less problematic product performance over time. CONMED recommends the Hall Lithium Battery Charger (L3000) be returned to the factory for routine maintenance every 36 months. Recommended care and handling of the battery charger includes proper day-to-day operation and cleaning, which are extremely important to ensure safe and efficient operation. Your authorized CONMED service department is the most knowledgeable about the Hall Lithium Battery Charger (L3000) and provides competent and efficient service. Service at CONMED at the recommended service interval is mandatory to keep your product warranties in effect. Any services and/or repairs done by an unauthorized repair facility may result in reduced performance of the instruments or instrument failure which may compromise patient/user safety. Regularly inspect charger and batteries for cracks or damage. Do not use if damage is observed.
3.1 Cleaning Battery Charger 1. Disconnect the power cord from the electrical power source and from the bottom of the charger. 2. Wipe the Hall Lithium Battery Charger (L3000) with a clean, soft cloth dampened with a mild, pH-balanced detergent of your choosing. Ensure you follow the manufacturer’s instructions for the cleaning product that you select and that it is approved for use on plastics. Failure to follow these guidelines may cause damage to the Hall Lithium Battery Charger (L3000). Repeat cleaning if necessary until clean. 3. After cleaning the Hall Lithium Battery Charger (L3000), wipe it again with a lint-free towel moistened with distilled or sterilized water. 4. Wipe dry with a clean, soft cloth. 5. At least once a week, thoroughly clean the contact points on the Hall Lithium Battery Charger (L3000) stations. Use a cotton swab and a non-abrasive cleaning product that is approved for use with metal. Do not use products such as bleach or other corrosive chemicals. WARNING: Do not use Ethylene oxide sterilization.
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3.2 Troubleshooting Table 1: Troubleshooting Symptom Battery charger not functioning. (No start screen)
Possible Cause
Corrective Action
• Power cord unplugged or faulty.
• Plug in power cord. • Replace power cord.
• Replace fuse. See Section “3.3 Fuse Replacement”. • Battery charger faulty. • Return for service. Charging symbol did • Battery pack is not completely seated • Verify that the battery pack is completely not appear. in the station on the charger. seated in the station on the charger. • Battery contacts are dirty, corroded or • Inspect all equipment for debris build-up on loose. electrical connections. If found, clean and reseat battery. • Blown fuse.
• Return for service if loose connections are found. • Charger contacts are dirty, corroded or • Inspect all equipment for debris build-up on electrical connections. If found, clean and loose. reseat battery.
• Battery failure.
• Battery Charging Station failure.
• Charger System failure.
• Battery Hot.
• Battery failure. • Battery cells have been exposed to temperature greater than maximum recommended for safe use.
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• Return for service if loose connections are found. • Remove battery and reseat battery. If fail condition continues, the battery is defective. Replace the associated battery and dispose of properly. • Remove battery and reseat battery. If fail condition continues, the Station is defective. Return charger for service. Use any other available station. • If fail condition displayed return charger for service. • Remove Battery and let cool to room temperature • Charger will charge battery when temperature is in normal range. • Remove battery and reseat battery. If fail condition continues the battery is defective. Replace the associated battery and dispose of properly.
3.3 Fuse Replacement 1. Disconnect the mains power by disconnecting the detachable power cord from the electrical power source. 2. If wall mounted, remove Hall Lithium Battery Charger (L3000) from wall mount location by lifting the charger upwards off the mounting hardware. 3. Turn Hall Lithium Battery Charger (L3000) over and remove detachable power cord from the mains receptacle/fuse holder.
4. Open fuse holder drawer with a small blade tool to remove both fuses as shown.
5. Replace both fuses at the same time. Do not mix old and new fuses. Replace with correct value, as stated on the battery charger or in Section “3.5 Technical Specifications” of this manual, and that corresponds to the local voltage. 6. Reinstall fuse holder drawer and snap closed.
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3.4 Leakage Test The purpose of this test is to measure the amount of 50/60 cycle leakage from the transformer primary to the circuitry of the battery charger. The AC leakage from any exposed metal part to earth ground and from all exposed metal parts having a return to chassis must not exceed 100 microamps. Test Equipment Required: ED&D Leakage Current Tester, Model LT-601 or equivalent. Procedure: 1. Plug the power cord into the back of the battery charger. Plug the battery charger power cord into the test instrument test receptacle. 2. Turn the battery charger on and allow to warm up a minimum of two (2) minutes. 3. Measure the leakage current. 4. Turn the battery charger and test equipment off. Disconnect all test equipment from the battery charger. 5. If leakage exceeds limits, the unit may have a faulty line cord or power transformer and should not be placed into service until the problem has been resolved.
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3.5 Technical Specifications 3.5.1 Hall Lithium Battery Charger (L3000) Medical electrical equipment complies with and was tested with respect to electric shock, fire, electromagnetic compatibility, mechanical and other specified hazards only, in accordance with UL60601-1, CAN/CSA C22.2 No. 601.1-M90, IEC60601-1:1988, +A1:1991 +A2:1995, ES60601-1:2005 + A1: 2009 +A2: 2010, CAN/CSA C22.2 No.60601-1-08 and IEC60601-1:2005 + C1:2006 + C2:2009. Tested to IEC60601-1-2: 2007, IEC60601-1-2:2014, as follows: 1) The system may not cause harmful interference: 2) The system will accept interference, including interference that might cause undesired operation. If interference occurs, separate the instruments. For more information, contact customer service. Hall Lithium Battery Charger (L3000) Classification:
Class 1, No applied Part, Normally outside patient area.
Protection Against Ingress of Water:
IPX0, Ordinary, no protection
Mode of Operation:
Continuous operation
Input Voltage:
100-240 VAC
Frequency:
50-60 Hz
Line (Touch) Leakage
< 100 µa, normal condition < 300 µa, single fault condition
Power Consumption:
500 VA
Fuses:
T5AL, 250V
Dimensions:
10.0” (W) x 4.5” (H) x 14.0” (D) 25.4 cm (W) x 11.43 cm (H) x 34.8 cm (D)
Weight:
5.3 lbs. (2.4 kg) Mains Cord
North American Mains UL and CSA Certified. Cord Specifications: Male Plug: NEMA 5-15P Hospital Grade with Green Dot, 15A/125V Cord: UL style SJT, 18AWG X 3 conductor, color coding black, white, green. Cord Length: 10 ft. max. Female Plug: IEC320/C13 EN60320, 10A/125V International Mains Cord Specifications:
Country/Region Certified Male Plug: 10A/250V Cord: H05VV-F3G1.0 or country/region recognized equivalent, 1mm2 X 3 conductor, color coding brown, light blue, green/yellow stripe or country/region requirement. Cord Length: 3.6m max. Female Plug: IEC320/C13 EN60320, 10A/250V 16