Service Manual
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Schematics & BOMs Appendix A
Schematic A.1a Controller PCB - Top This appendix contains printed circuit board layouts, parts lists and schematic diagrams for the System 2450. To assist in the location of components on the printed circuit boards, a “grid” system is used. The parts lists contain the component grid locations, shown in parentheses after the reference designator. The letter and number; i.e. “(A/1)”; correspond to a grid shown on the printed circuit board layout. Boards that are double-sided, with components installed on both sides, have the location prefixed with a “T” for top of the board, and “B” for the bottom of the board. Therefore, a component’s location within an approximate one-inch grid can be determined similar to locating cities on a roadmap. Listed are the replaceable parts available from CONMED. Many of the more common parts may be available from local electronic suppliers.
Bill of Material: Top Assembly & Chassis REF. DES.
CONMED P/N
DESCRIPTION
MISC. TOP ASSEMBLY/CHASSIS COMPONENTS N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-6984001-00 62-6984002-00 62-5294001-00 60-2451-ENG 62-3065002-00 61-6995120-00 62-6755001-00 60-2453001-00 62-6996001-00 62-6998001-00 62-6932001-00 62-6534001-00 62-6870001-00 62-6534005-00 62-6922001-00 62-6922002-00 62-5337001-00 030446107 62-6924001-00 62-6534004-00 62-6543001-00 61-6604002-00 62-1254001-00 61-6980001-00 61-4780002-00 61-6980002-00 62-0343001-00 62-1206003-00 62-7053001-00 030446007 61-6803002-00 62-0343002-00 62-0337002-00
FOAM PACKAGING LEFT, SYS 2450 FOAM PACKAGING RIGHT, SYS 2450 CTN,SHIPPING ESU OPERATOR MANUAL, SYSTEM 2450 LABEL,CE 0123 TAG, SERIAL, SYS 2450, 120V LABEL, U.L. INSERVICE CD, SYSTEM 2450 SFTWR,CONTROLLER/MONITOR,S2450 FIRMWARE, FPGA SPACER, HEX, NYLON,10-32x7/8 SCREW & WASHER ASSY, SQ. CONE XFMR, MAINS, SYSTEM 2450 SCREW, SQ. CONE, 10-32x3/8 CHASSIS, SYSTEM 2450 BASE BRACKET, SYS 2450 CLAMP, CABLE,HINGED SCREW FH PH BLK 6-32X1/2 HANDLE, SYSTEM 2450 SCREW, SQ. CONE, 8-32x3/8 COVER, RS232, A2/A5 SUB-ASSY, 3.5mm JACK, SYS 2450 HOLDER FUSE FUSE HARNESS, SYS 2450, BLUE HARNESS,FOOTSWITCH,SYS2450 FUSE HARNESS, SYS 2450, BROWN NUT KEPS 4-40 STUD,GND EQUIV M6 THREAD AC INLET, IEC 320 SCREW FH PH BLK 4-40X1/2 HARNESS SPEAKER SYS,2450 NUT KEPS 6-32 FOOT PLASTIC 5/8” H
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-6534002-00 62-6920001-00 62-6341001-00 62-6211001-00 62-6212001-00 62-6907001-00 62-6214002-00 61-6606001-00 62-6215001-00 62-6901001-00 62-6902001-00 62-6903001-00 62-6905001-00 62-6904001-00 62-0797003-00 61-6599003-00 61-6953001-00 62-7146002-00 030257005 62-0649004-00 62-7046001-00 62-6609001-00 62-6534006-00 62-6534008-00 62-7146003-00 62-0418003-00 62-6918001-00 62-6919001-00 62-6921001-00 62-6877001-00 030462002 62-7042001-00 030393107 62-6944001-00 62-4884001-00 62-7043001-00 62-6534007-00 62-6985001-00
SCREW & WASHER ASSY,SQ. CONE OUTPUT PANEL, SYSTEM 2450 SWITCH RKR PWR DP 125V 16A 4MM BANANA JACK BANANA JACK , HC JACK RETAINER, SYS 2450 PIN RETAINER SUB-ASSY, CONNECTOR, A2/A5 PAD CONTACT CONNECTOR SUPPORT BOARD CONTACT OUTPUT ELECTRODE TORSION SPRING PIVOT PIN RETAINING RING 1/8” BASE GROUND, SYS 2450 HARNESS, LINE VOL., SYS2450 TUBE HS, IPO, 3/16” CLEAR SCREW BDR HD/PH,4-40X3/8 SEALANT,LOCTITE #425-40 20GR NUT, DELRIN, 8mm NUT, CAGE, 6-32 SCREW, SQ. CONE, 6-32x3/4 SCREW, SQ. CONE, 10-32x1/2 TUBE HS, IPO, 1/4” CLEAR WASHER LOCK IT #6 COVER, TOP, SYSTEM 2450 CONTROL PANEL, SYSTEM 2450 EMI SUPPRESSOR, CASE CORE FAIR-RITE WASHER,FLAT,BLK OXIDE,#4 CABLE CONTROLLER HEX SPACER, 1/2”x6-32 SHIELD, SYS 2450 TAPE, INSUL., PTFE, 1-1/2” SPACER, HEX, NYLON, 6-32x1/2 SCREW, SQ. CONE, 6-32X1/4 METAL SPRING CLAMPS W/VINYL C.
{to Schematic A-2b}
{to A-2c}
{to A-2b}
{to A-2a} {to A-2d}
{to A-2c} {to A-2a} {to A-2d}
{to A-2a} {to A-2c}
{to A-2b} {to A-2c}
A-1
Schematic A.1f Controller PCB - Display
A-6
Bill of Material: Controller PCB Assembly REF. DES.
P/N
DESCRIPTION
61-6991-001 POWER PCB ASSEMBLY C1(TF/7);C9(TE/9); C20(TE/11); C47(TD/10) C2(TF/7); C193(BD/10) C3(TF/4); C7(TF/5); C14(TE/5); C26(TE/2); C27(TE/7); C39(TD/9); C41(TD/3); C43(TD/4); C45(TD/2); C52(TC/1); C57(TC/2); C60(TB/2); C66(TB/4); C77,C78(TB/1); C80(TB/8); C85(BF/6); C86(BF/5); C87,C88(BF/7); C93(BF/8); C94,C96,C97, C103,C105, C112,C131, C134,C137, C143,C144, C146(BE/6); C98,C155(BE/9); C115,C116, C117(BE/5); C125,C126(BE/8); C136(BE/11); C148(BE/4); C160,C179, C198(BD/7); C162,C184, C188,C191, C192,C197, C199,C200(BD/5); C164,C176, C194(BD/10); C165,C166, C170,C182, C195(BD/9); C167,C168, C169,C171, C178,C209(BD/8); C174(BD/6); C175,C201, C202(BD/4); C203,C204, C205,C208(BC/8); C210,C211(BC/5); C212,C213(BC/4); C214(BC/11); C215,C216(BC/10); C218(BB/11); C219,C220(BB/1); C221,C222(BB/2); C224(BA/5); C226(BA/4); C227(TC/10); C229,C230(TA/9) C4(TF/6); C36(TD/5); C49(TD/9); C81(TA/8); C89,C90,C91(BF/6); C108,C132, C151,C152, C153(BE/6); C109,C135(BE/5); C223(BB/1)
VISHAY: 293D475X9016A2WE3
TANT, 16V, SMT- EIA-A, 4.7 16V
AVX: 0603 Y D 474 K A T
X5R, 16V, 0603 SMT, 0.47 16V
TECATE: CMS 016 104 MY 0603
Y5V, 25V, 0603 SMT, 0.1 25V
VISHAY: VJ1206 U 105 MXXA
Z5U, 25V, 1206 SMT, 1 25V
REF. DES.
P/N
DESCRIPTION
C5(TF/6); C6(TF/5); C8(TF/7); C11,C16(TE/5); C12,C15,C17, C31(TE/7); C13,C18(TE/8); C29,C44(TD/2); C38(TD/9); C53(TC/2); C64(TB/4); C82(TB/8) C19(TE/2); C21(TE/5); C37(TD/7); C42(TD/2); C55(TC/1); C56(TC/2); C76,C79(TB/4) C24,C25(TE/10); C33(TD/10); C99,C127(BE/8) C30,C48(TD/6); C161(BD/6); C180(BD/5) C35(TD/12) C40(TD/12); C65(TB/11) C46(TD/8); C50(TD/10); C84(BF/7); C172,C177, C181(BD/4); C187(BD/6) C51,C54(TC/12) C58(TB/11) C59(TB/1) C61(TB/2) C62, C63(TB/2) C67(TB/8) C68,C69,C70, C71,C72,C73, C74,C75(TB/10); C173,C183, C185,C186, C189,C190, C196(BD/8); C206,C207(BC/8); C228(TC/10) C95,C104, C113,C114, C121,C122, C123,C124, C129,C130, C133,C145(BE/6) C100,C106, C118,C119(BE/8); C101,C102, C107,C110, C111,C120, C128(BE/7) C147(BE/5) D1(TF/8) D2,D3(TF/8); D4,D5(TF/9); D8,D9(TE/8); D10,D11,D14, D15,D16,D17, D19,D20,D21, D22(TE/9); D27,D28, D29(TE/10); D30(TE/11); D38,D39(TD/10); D42,D43,D44, D46(TD/5) D6,D7(TF/9); D12(TE/9) D31(TE/11) D33(TD/5); D48(TC/5) D45(TD/4) D47(TD/9) D49(TB/8)
KEMET: T491C106K016AS
TANT, SMT - EIA-C, 10 16V
KEMET: T491D476K016AS
TANT, 16V, SMT-EIA-D, 47 16V
TECATE: CMC 050 330 JN 0603
COG,50V, 0603 SMT, 33pF 50V
AVX: 0603 5C 103 KAT
X7R, 50V, 0603 SMT, 0.01 50V
KEMET: C1206 C 102 J 1 GAC TECATE: CMC 100 122 J N 1206
COG, 100V, 1206 SMT, 1000pF 100V COG, 100V, 1206 SMT, 1200pF 100V
TECATE: CMC 050 101 JN 0603
COG, 50V, 0603 SMT, 100pF 50V
TECATE: CMC 100 561 J N 1206 TECATE: CMC 100 821 J N 1206 KEMET: C0603C102K3RAC {available from various manufacturers} PANASONIC:ECJ4YB1C226M PANASONIC: ECEV1EA101UP TECATE: CMC 050 471 KX0603
COG,100V,1206 SMT, 560pF 100V COG,100V, 1206 SMT, 820pF 100V X7R,25V, 0603 SMT, 0.001 25V TANT, SMT - EIA-C, NC 16V X7R, 16V, SMT, 22 16V ELEC, 25V, 101UP, 100 25V COG, 5%, 50V, 0603 SMT, 470pF 50V
AVX: 0402 5C 103 KAT
X7R, 50V, 0402 SMT, 0.01 50V
TECATE: CMS 016 104 MY 0402
Y5V, 16V, 0402 SMT, 0.1 16V
AVX:06033C473KAT NATIONAL:LM4040BIM3-2.0 VISHAY: BAT42W
X7R,25V, 0603 SMT, 0.047 25V 2.0V SHUNT VOLTAGE REF, 2.048V SHOTTKY BAT42W, 200mA 200mW
DIODES INC: S1A
DIODE, 50V, 1A, S1A, 1A 50V
DIODES INC: MMSZ5228B Chicago Min.: CMD17-21VRC/TR8
3.9V, 1/2W, ZENER, 3.9V 1/2W LED, SMT,
NATIONAL: LM4040BIM3-2.5 NATIONAL:LM4040BIM3-5.0 VISHAY: SMBJ12A
2.5V SHUNT VOLTAGE REF, 2.500V 5V SHUNT VOLTAGE REF, 5.000V TRANZORB, 12V, SMBJ12A, 12V 600W
Figure A.1a Controller PCB (Top)
REF. DES.
P/N
DESCRIPTION
REF. DES.
P/N
DESCRIPTION
REF. DES.
D50,D51(TA/2); D52,D53,D54, D55,D56, D57(TA/3); D58,D59,D60, D61,D62, D63(TA/4) DIS1(BC/10); DIS2(BC/9); DIS3,DIS4(BC/7); DIS5(BC/6); DIS6,DIS7(BC/4); DIS8(BC/3) J1(TF/4) J2(TD/4) J3(TD/3)
VISHAY: BAS16
DIODE, SMD, SOT23, 75V, 150MA 350mW
J4(TA/2) J5(TA/7) L1(TF/7); L12(TD/9); L20(TB/9); L21(BE/8) L2(TF/8); L4(TE/8); L5(TE/11); L8(TE/10); L15(TD/10) L11(TD/12); L16(TC/12); L17(TB/12) L18(TB/11) L19(TB/9)
3M: 929835-01-28 AMP: 749070-7 PANASONIC: ELJ-PC1R0MF
HEADER, UNSHROUDED, RT, 28 POS HEADER, SHROUDED, AMP_SCSI_68 SMT INDUCTOR, 1uh 475mA
PANASONIC: ELJ-FC270JF
SMD INDUCTOR, 27uh 115mA
PULSE: 23Z4000SMD
CHOKE COMMON MODE 4GATE CHIP,
STEWARD: CM3322P400R-00 STEWARD: HI1206T161R-00
CHOKE, COMMON MODE , 4A, 400 OHM, 400 4A FERRITE BEAD, 6A, 160 OHM, 160 6A
MT1(TF/7); MT2(TE/1); MT3(TE/12); MT4(TA/1); MT5(TA/7); MT6(TA/12) PEM: KFE-4.2-3-ET Q1(TE/5) VISHAY-SILICONIX: SI2333DS Q2(TC/1) FAIRCHILD: MMBT4401 Q3(TB/2) ON SEMI:BSP52T1 R1(TF/7); {available from various mfg.} R65,R82(TB/1); R75,R76(TB/5); R174(BD/10); R180(BC/10); R186(BA/5) {continued on next page}
KINGBRIGHT SC56-21GWA
MOLEX: 87831-1420 AMP: 102973-5 AMP: 102973-7
7-SEG DISPLAY, .56, GR,
HEADER, SHROUDED, 14 POS HEADER, UNSHROUDED, 10 POS HEADER, UNSHROUDED, 14 POS
P/N
DESCRIPTION
STANDOFF (HOLE: .252), SMT P-CH MOSFET, 12V, 4.6A SMT NPN TRANSISTOR, 40V, 600mA NPN DARLINGTON TRANSISTOR, 80V, 1A SMT RESISTOR, 10.0K 1/10W
A-7
REF. DES.
P/N
DESCRIPTION
61-6991-001 POWER PCB ASSEMBLY {continued from previous page} R2(TF/7); R3(TF/8); R54(TD/10) R4(TF/5); R114(BE/5) R5(TF/7); R50(TD/10); R176(BD/5); R200(TC/11) R6(TF/7); R48(TD/10); R88(TA/3) R7,R8, R9(TF/5); R13(TE/2); R18(TE/7); R33,R34(TE/8); R36,R38(TD/6); R77,R78,R79, R80,R81(TB/7); R91,R92,R93, R94(TA/7); R96,R97(TA/10); R101,R102, R103(BF/6); R156(BD/10); R159(BD/5); R169,R170(BD/8); R171(BD/7); R178,R179(BC/11); R181,R182(BB/11) R10(TE/9) R11(TE/5); R46(TD/6); R47(TD/8) R12(TE/2) R15(TE/2); R42(TD/2); R52(TD/9); R58(TC/1); R84(TB/1); R90(TA/4); R98,R99(TA/5); R132(BE/5); R158(BD/7); R183(BB/1) R25(TE/4) R35(TD/5); R56(TC/5) R37,R49(TD/6); R43(TD/7); R51,R55(TD/3); R64(TB/1); R115(BE/5); R188(TC/11); R197,R198(BD/7) R41(TD/12) R44(TD/8); R74(TB/2); R95(TA/7); R160,R172, R173,R175(BD/5); R177(BD/4); R189(BC/11); R191(TC/10) R45(TD/12) R53(TD/9) R57(TD/12) R59(TC/12) R60(TC/2) R61(TC/12); R63,R68, R73(TB/12) R62(TB/11) R66(TB/1) R67(TB/1); R86(TB/2); R194,R195(TA/9) R69(TB/1) R70(TB/1); R196(TC/11) R71(TB/4) R72(TB/11) R83(TB/1);R116, R117,R118(BE/5)
{various}
SMT RESISTOR 0.1%, 2.00K 1/10W
{various}
SMT RESISTOR, NC 1/10W
{various}
SMT RESISTOR, 47.5K 1/10W
{various}
SMT RESISTOR, 221 1/10W
{various}
SMT RESISTOR 5%, 47 1/10W
{various}
SMT RESISTOR, 27 1/10W
{various} {various} {various}
SMT RESISTOR 5%, 12 1/10W SMT RESISTOR, 4.02K 1/10W SMT RESISTOR, 0805, 1.00K 1/10W
{various} {various}
SMT RESISTOR, 121K 1/10W SMT RESISTOR 1%, 332 1/10W
{various}
SMT RESISTOR, 475 1/10W
{various} {various}
SMT 2512 1W, 68.1 1W SMT RESISTOR, 4.75K 1/10W
{various} {various} {various} {various} {various} {various}
SMT 2512 1W, 49.9 1W SMT RESISTOR 0.1%, 3.01K 1/10W SMT 2010 1/2W, 68.1 1/2W SMT 2010 1/2W, 100 1/2W SMT RESISTOR, 1.47K 1/10W SMT 2512 1W, 22.1 1W
{various} {various} {various}
SMT 2512 1W, 133 1W SMT RESISTOR, 20K 1/10W SMT RESISTOR, 2.0K 1/10W
{various} {various}
SMT RESISTOR 1%, 301 1/10W SMT RESISTOR, 470K 1/10W
{various} {various} {various}
SMT RESISTOR, 56.2K 1/10W SMT 2512 1W, 47.5 1W SMT RESISTOR, 3.32K 1/10W
REF. DES.
P/N
DESCRIPTION
R85(TB/2); R199(TC/11) R87(TA/2) R89(TA/4) R100(BF/8); R134(BE/11); R140(BE/5); R187(BA/4); R192,R193(TA/9) R104(BF/9) 105(BF/9); R112(BE/8); R130(BE/9) R106(BF/8) R107(BF/8); R124(BE/9); R164(BD/10) R108(BF/8);R113, R125,R131(BE/8); R135,R136(BE/10); R152(BD/10) R109(BE/9) R110(BE/9) R111(BE/8) R121(BE/9) R122(BE/9); R143(BE/10) R123(BE/9); R163(BD/10) R127(BE/9) R128(BE/9) R129(BE/9) R141(BE/11) R142(BE/11) R144(BE/10) R155(BD/5) R184(BB/1) R185(BB/1) R190(TC/10) RP1,RP2(TF/6); RP17,RP21(TD/6); RP29,RP30(TA/10) RP3(TF/7); RP4,RP5(TE/7); RP6(TE/5); RP10(TD/4); RP11,RP12(TD/5) RP7(TE/7); RP8,RP9(TE/8); RP31(TD/7) RP13,RP15(TD/7); RP14(TD/4) RP16,RP20(TD/6); RP18,RP22(TD/7); RP19(TD/4); RP25(TB/9); RP26,RP27, RP28(TB/10) RP23,RP24(TC/11) S1(TE/4);S2(TC/6) S3(TC/4) TP1(TF/7);TP5, TP6,TP8,TP9(TF/8); TP7(TF/9); TP11,TP17,TP18, TP21,TP28(TE/8); TP12,TP20, TP29(TE/9); TP15(TE/2); TP19(TE/5); TP24(TE/10); TP25(TE/11); TP34,TP44, TP48(TD/11); TP35(TD/9); TP36(TD/2); TP37,TP45, TP46(TD/10); TP39(TD/7); TP50,TP58,TP68, TP70(TC/11); TP51(TC/1); TP54(TC/2); TP56(TC/12); TP59,TP64(TB/11); TP60(TB/1)
{various}
SMT RESISTOR, 1.82K 1/10W
{various} {various} {various}
SMT RESISTOR, 100 1/4W SMT RESISTOR, 121 1/10W SMT RESISTOR, 100 1/10W
{various} {various}
SMT RESISTOR 0.1%, 37.4K 1/10W SMT RESISTOR 0.1%, 511 1/10W
{various} {various}
SMT RESISTOR 0.1%, 4.75K 1/10W SMT RESISTOR 0.1%, 562 1/10W
{various}
SMT RESISTOR, 1500 1/10W
{various} {various} {various} {various} {various}
SMT RESISTOR 0.1%, 1.18K 1/10W SMT RESISTOR 0.1%, 866 1/10W SMT RESISTOR 0.1%, 18.7K 1/10W SMT RESISTOR 0.1%, 10.0K 1/10W SMT RESISTOR 0.1%, 523 1/10W
{various} {various} {various} {various} {various} {various} {various} {various} {various} {various} {various} PANASONIC:EXB-38V102JV
SMT RESISTOR 0.1%, 4.87K 1/10W SMT RESISTOR 0.1%, 1.21K 1/10W SMT RESISTOR 0.1%, 845 1/10W SMT RESISTOR 0.1%, 19.6K 1/10W SMT RESISTOR 0.1%, 7.50K 1/10W SMT RESISTOR 0.1%, 499 1/10W SMT RESISTOR 0.1%, 14.7K 1/10W SMT RESISTOR, 249 1/10W SMT RESISTOR, 2.10K 1/10W SMT RESISTOR, 464 1/10W SMT RESISTOR, 2.1K 1/10W CHIP RESISTOR ARRAY, CONVEX, 1K 1/16W
PANASONIC:EXB-38V470JV
CHIP RESISTOR ARRAY, CONVEX, 47 1/16W
PANASONIC:EXB-38V471JV
CHIP RESISTOR ARRAY, CONVEX, 470 1/16W
PANASONIC:EXB-38V101JV
CHIP RESISTOR ARRAY, CONVEX, 100 1/16W
PANASONIC:EXB-38V332JV
CHIP RESISTOR ARRAY, CONVEX, 3.3K 1/16W
PANASONIC:EXB-38V103JV BOURNS: SDHH-8 OMRON: BS3-1002P KEYSTONE 5006
CHIP RESISTOR ARRAY, CONVEX, 10K 1/16W 8 POS DIP SWITCH, BOURNS - SPST Switch 1:C 2:NO, SMT 4 TERM, TEST POINT, NC
Figure A.1b Controller PCB (Bottom)
REF. DES.
P/N
DESCRIPTION
REF. DES.
P/N
DESCRIPTION
REF. DES.
P/N
DESCRIPTION
TP62(TB/7); TP66(TB/8); TP67(TB/4) TP2(TF/7); TP3,TP4(TF/8); TP27(TE/8); TP31(TE/11); TP38(TD/11); TP40(TD/9); TP42,TP47(TD/10); TP49(TC/6); TP52,TP55(TC/11); TP53(TC/2); TP57(TC/12); TP61(TB/5); TP63(TB/7); TP65(TB/11) U1(TF/7); U18(TD/10)
KEYSTONE 5006
TEST POINT, NC
TI: SN74LVC1G125DCK
Single Gate Tri-State Buffer,
KEYSTONE 5016
TEST POINT,.185x.135 LOOP STYLE, NC
ANALOG DEV.: ADG704BRM XILINX: XCF04SVO20 C ANALOG DEV.: AD9201ARS XILINX: XC3S1000-4FT256C TI: TLV1570CPW ANALOG DEVICES: AD8091AR TI: TMS320VC5402PGE100 ATMEL: ATmega128L-8AC TI:MAX3232CPWR TI: SN74LVC1G08DCK TI: TPS3305-18D TI: 74LVC1G32DCK
4-CH MULTIPLEXER, 4Mbit Platform Flash, 2CH, 20MHz 10-bit ADC, FPGA, SPARTAN 3, 1M GATE, 8 CHAN SERIAL TO DIGITAL CONVERTER, HIGH-SPEED RAIL-TO-RAIL AMP, FIXED POINT DSP, 8-BIT AVR MICROCONTROLLER, RS232 DRIVER 2-INPUT AND GATE, DUAL PROCESSOR SUPERVISOR, SINGLE 2-INPUT OR GATE,
U27(TB/1) U28(TB/1) U29(TB/2) U30(TB/5) U31(TB/5) U33(TC/10) VR1(TE/2) VR2(TD/7) VR3(TD/3) VR4(TD/1) VR5(TC/2) VR6(TB/3) Y1(TD/6) Y2(TD/6) Y3(TD/7)
NATIONAL: LM311M TI: TLV5617ACD NATIONAL: LMC7101BIM5 MAXIM: MAX6954AAX MICREL: MIC4426BM NS: LMV331M5 LINEAR TECH: LT1963EQ-ADJ NATIONAL: LM1117MPX-1.8 NATIONAL: LM1117MPX-2.5 NATIONAL: LM1086CS-3.3 TYCO:AXA003A0X4-SR NATIONAL: LM1086CS-ADJ ECS-3953C-400-B ECS: 3953C-36-B ECS: 3953C-100-B
SINGE COMPARATOR SMT, 2-CH-10 BIT DAC, OP-AMP, R-R SMT, 7-SEG LED DRIVER, DUAL INVERTING 1.5A DRIVER, VOLTAGE COMPARATOR 1.5A ADJUSTABLE LDO REGULATOR, 800mA 1.8V LDO REGULATOR, 800mA 2.5V LDO REGULATOR, 1.5A, 3.3V LDO REGULATOR, 5V DC-DC CONVERTER, 1.5A ADJUSTABLE LDO REGULATOR, CLOCK OSCILLATOR 40MHZ, 40MHZ CLOCK OSCILLATOR - 3.68MHZ, 3.68MHZ CLOCK OSCILLATOR - 10MHZ, 10MHZ
NATIONAL SEMI: LMV710M5
RR OP AMP - LMV710,
U2,U3(TF/5); U13(TD/9); U15(TD/7) U4, U9(TE/8) U5(TE/5) U7(TE/7) U8(TE/6) U12(TD/10) U14(TD/10) U16(TD/8) U17(TD/5) U19(TC/5) U20(TD/8) U21(TC/4) U22(TC/11); U23(TC/10) U24(TC/10); U26(TB/1) U25(TB/11)
TI: SN74LVC1G04DCK
SINGLE INVERTER GATE,
TI: 74ACT240PW
OCTAL BUFFER DRIVER - 5.0V,
A-8
Schematic A.2a Power PCB - RF Amplifier
{to A-2c}
{to A-2b}
{to A-2b, A-2d}
{to A-1a}
{to A-1a}
{to A-1a}
{to A-2b}
A-9
Schematic A.2b Power PCB - RF Output / A.R.M. Sense
{to A-1a}
{to A-1a}
{to A-2a, A2-b}
{to A-2c}
{to A-2a} {to A-2c}
{to A-2c}
{to A-1a}
{to A-2c}
{to A-2a, A2-d}
{to A-2a, A2-b} {to A-2a} {to A-2a, A2-d}
{to A-1a}
A-10
Schematic A.2c Power PCB - Activation Sense / RS-232 / Relay Drv {to A-1a} {to A-1a} {to Back panel} {to A-2c} {to A-2b} {to A-2b} {to A-2a}
{to A-1a} {to A-2c}
{to A-1a}
{to A-1a} {to A-1a}
{to A-2b} {to A-1a}
{to A-1a}
{to A-2b} {to A-1a}
{to A-2b} {to A-1a}
A-11
Schematic A.2d Power PCB - Power Supply
{to A-2a, A2-b}
{to A-1a}
{to A-1a}
{to A-1a} {to A-1a}
A-12
Bill of Material: Power PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6981-001, 61-6981-101 POWER PCB ASSEMBLY BR1(A/2) 62-6310001-00 BR2(J/7) 62-7135001-00 C1(B/1) 62-7147001-00 C10(B/6);C13(B/7); 62-2844001-00 C14(B/8) C103,C104(K/9) 62-0268007-00 C106,C107(K/14) 010261472 C112(F/10); 62-7162001-00 C113(H/10) C15(B/10);C32(C/2); 62-0268001-00 C44(E/7);C70(G/14); C75(K/9);C80(I/13); C84(J/15);C94(J/3) C19(A/11);C20(A/12) 62-1677005-00 C2(B/1) 62-0267010-00 C22(B/12);C39(E/1); 62-0267004-00 C41(E/2);C53(F/8); C54(E/7);C78(G/10) C24,C25(B/15); 62-1677004-00 C49(F/14);C50(G/14); C81,C82(I/14); C105(J/15) C26(C/14);C48(E/15) 62-1676003-00 C3(B/1);C16(B/10); 62-0267016-00 C29(C/1);C46(E/8) C33(C/2) 62-0267017-00 C34(C/1) 62-0267011-00 C36(C/10) 62-6956001-00 C38,C61,C95, 62-0267001-00 C97(G/10); C57,C58(I/8); C59,C60(H/7); C62,C64(G/12); C66,C68(I/12); C74(J/9);C79(J/12); C86,C87(J/2); C88,C89,C108, C109(K/2);C90(J/3); C91,C110(K/3); C99(K/8);C100(H/9) C4(B/1) 62-0267021-00 C40(D/4); 62-7148001-00 C42,C43(E/4) C5(B/1) 62-0267003-00 C51,C55(F/9); 62-7163001-00 C52,C56(G/9); C73,C92(H/9) C6(A/11);C21(B/10); 62-0267002-00 C23(B/12);C27(B/2); C28,C30(C/1); C31(C/2);C35(D/1); C45(E/8); C63,C65,C71(G/13); C67,C69,C72(I/13); C77(J/10); C83,C85(J/15); C102(K/8); C111(K/4) C7(B/4);C47(C/9) 62-1675001-00 C76(J/9) 62-1677009-00 C8(B/4) 62-0265004-00 C9(B/6);C11(B/7); 62-6419334-00 C12(B/8);C37(C/9) C93,C101(J/8) 62-6956003-00 C96(J/9) 62-6764223-00 C98(I/8) 62-6956002-00 D1(A/4) 62-7136001-00 D14(K/8) 62-7137001-00 D19(F/10); 62-0292001-00 D20(H/10) D2(A/5) 62-6130001-00 D3(A/9) 62-4865001-00 D4(D/1); 62-0290002-00 D5,D16(F/10); D8(G/14); D9(I/14);D10(J/10); D11(J/15); D12(A/11);D13(K/4); D17,D18(H/10) D6(C/10) 62-4861001-00 D7(D/7);D15(A/3) 62-3313002-00 DS1(C/11) 62-4056001-00
BRIDGE RECTIFIER, PC MOUNT BRIDGE RECTIFIER, SINGLE PHASE CAPACITOR, MPF, 3.3uF, 100V 5% CAP, 1.0uF 63V MET PE CAP,ELEC 100UF 16V CAP,POLYPROP,2KV,4700 PF CAP MULTILYR CER 1.0uF 50V 10% CAP, ELEC., 10uF, 16V 20%
CAP,METPE 0.22UF 100V 5% CAP,CER,C0G,680PF,50V,5% CAP,CER,C0G,100PF,50V,5% CAP, 0.33 uF 100V 10% MET PE
CAP, 1.5 nF 2000V 10% PP CAP,CER,COG,0.001UF,50V,5% CAP,CER,Z5U,0.047UFD,50V,20% CAP,CER,Z5U,1.0UF,100V,20% CAPACITOR, ELEC., 56uF, 16V CAP,CER,Z5U,.01UF,50V,20%
CAP, DIP CER, 82pF, 50V, 5% CAPACITOR, ELEC,680uF 160V 20% CAP,CER,Z5U,.33UF,50V,20% CAP, CER. DISK, 100pF 500V 10% CAP,CER,Z5U,.1UF,50V,20%
CAP,5.6 nF 2000V 5% PP CAP,.0022 uF 50V 10% MET PE CAP CER DISC .1UF 500V CAP,MET,PP,250V,5%,0.33UF CAPACITOR, ELEC., 1200uF, 50V CAP, 0.022 uF 250V 10% MET PE CAPACITOR, ELEC., 150uF, 6.3V DIODE, ULTRAFAST, 30A, TO-218 DIODE, SCHOTTKY, 50V, 5A DIODE, ZENER, 8.2V DIODE, HI VOLTAGE, HI SPEED DIODE, 1N5401 DIODE, 1N914B
DIODE, P6KE12A DIODE, SCHOTTKY, SB1100 LED, RED
REF. DES.
CONMED P/N
DESCRIPTION
REF. DES.
CONMED P/N
DESCRIPTION
F1(C/6);F4(C/7); F5(C/8) F11(F/7) F2(C/6);F6(C/7); F7(C/8) F3(D/6) J1(B/15) J12(H/8) J15(I/16) J17(K/4) J18(K/6) J19(K/4) J2(E/2);J9(I/9) J3(D/8) J4,J5(C/16); J6(D/16); J10,J11(F/16); J13(G/16); J14(H/16);J16(J/16) J7(E/1) J8(E/6) JP1(L/5);JP2(L/6); JP3(K/7);JP4(K/5); JP5(J/4) K1(D/2) K2(C/9) K3(F/12);K4(H/12) L1(B/12) L2(C/4) L3(E/7) L5(E/8) L7(K/9) Q1(A/3) Q10(J/8) Q2(A/6);Q3(A/7); Q4(A/8) Q5(A/9) Q7,Q8(B/11); Q9(D/1) R1(A/1) R10(B/6);R12(B/7); R14(B/8) R11(B/6);R13(B/7); R15(B/8) R16(A/10) R17(B/10); R40,R41(E/2); R57,R60(G/14); R61,R63(I/14); R80(J/15); R82,R84,R90(K/3) R2,R4(B/1) R20(A/11); R21(A/12) R22,R23(B/11) R24(C/2) R25(C/2); R67,R68,R75(G/9) R26(C/2) R27(C/1) R28(D/2) R29(C/2) R3(B/1);R102(F/9); R103(H/10) R30(D/1) R31(D/1) R32(D/1) R33(E/8);R66(F/8) R34(B/11) R35(C/11); R99,R105(F/10); R100,R106(H/9); R101(F/9); R104(H/10) R36(C/10) R37(D/11); R38(D/10); R52(E/10); R53(E/11) R55(E/10) R39,R42(E/1) R43(C/11) R44,R93(E/8) R45(G/10); R72(J/10)
62-4866004-00
FUSE,3/8 AMP 2AG FA
62-4643048-00 62-4643046-00
FUSE, 4A 5 X 20 mm FUSE,2.5A, 5X20
62-0961038-00 62-0961001-00
RES, MF, 24.3 OHM 1/4W 1% RES, MF, 10 OHM, 1/4W, 1%
62-7151150-00 62-3598003-00 62-7143001-00 62-6206001-00 62-6300006-00 62-7144001-00 62-2845004-00 62-2845001-00 62-3598004-00 62-6205001-00
FUSE CERAMIC, CATRIDGE HEADER, STR. PIN, GOLD RECEPTACLE, SCSI CONTACT, LONG OUTPUT CONN,HEADER,0.156,3 POS HEADER,DUAL ROW,VERTICAL 8-PIN HEADER, STRAIGHT, .100, 5 PIN HEADER,STRAIGHT,.100, 2 PIN HEADER, STR. PIN, 3 CKT, TIN CONTACT, SHORT OUTPUT
62-0961420-00 62-7283002-00 62-0364045-00
RES, MF, 232K, 1/4W, 1% RES, MF, 118 OHM, 0.6W, 1% RES, 180, 1/4W,5%
62-0364087-00
RES, 10K, 1/4W, 5% CF
62-7145001-00 62-6230304-00 62-3062001-00
RECEPTACLE, RT ANGLE,TH,15-POS CONN,4 CKT .093” PWB VERTICAL RES,ZERO OHM
62-0364101-00 62-0364112-00 62-0365061-00 62-0364135-00
RES, 39K, 1/4W, 5% RES, 110K, 1/4W, 5% RES, 820 1/2W 5% CF RES, 1.0M, 1/4W, 5% CF
62-7544001-00 62-6195002-00 62-3473004-00 62-4178001-00 62-4957003-00 62-6636330-00 050119001 62-6949001-00 62-7139001-00 010476001 62-7138001-00
RELAY, 8mm CRPG, 5KV CTC (-101 ONLY) RELAY,POWER PCB,DPDT,12VDC RELAY, REED, HV, 14V INDUCTOR 20mH INDUCTOR, POWER, 100uH, 21A INDUCTOR, FXD RAD, 3.3uH,2.05A FERRITE SHIELD BEAD IND, TOROID, HC, 56uH, 3.4A TRANSISTOR, MOSFET TRANS,MOSFET,DIP,100V,1A TRANS, POWER, PNP
62-0961197-00 62-0961290-00 62-0364132-00 62-0364015-00 010216000 62-0364022-00 62-7166001-00
RES, MF, 1.10K 1/4W 1% RES,MF,10.2K,1/4W,1% RES, 750K, 1/4W, 5% RES, 10, 1/4W, 5% RESISTOR,WW, 5W 5%, 10K RES, 20, 1/4W, 5% RESISTOR, WW, 470 OHM, 3W, 1%
62-4242004-00 62-4239001-00
TRANSISTOR,60V/0.04OHM NDP6060 TRANSISTOR, 2N3904
62-7150001-00 62-1693004-00
RES, OPEN AIR, 0.01 OHM, 5% RES, FLAMEPRF .20 3W 5%
62-1693002-00
RES, FLAMEPRF 3.3 3W 5%
62-4594004-00 62-4177001-00 61-4176007-00 62-4565001-00 62-6954001-00 61-7039001-00 61-7066001-00 62-3948001-00 62-2725001-00 62-6325001-00
VARISTOR, 17 VAC XFMR, OSCILLATOR XFMR ARM ISOLATION A SERIES XFMR, MONO, OUTPUT, SYS 2450 TRANSFORMER, CURRENT SENSE XFMR, CONT DETECT, SYS 2450 TRANSFORMER,BIPOLAR/2450 INDUCTOR,CURR SNS,50T CEN.TAP TESTPOINT .2” TEST POINT,BLACK, 0.200 LONG
010166036 010166101
RES,FX,1/4,5%,3.6 RES, 100 OHM 1/4W 5% CARBON
010316168 62-0961042-00
RES,FX,1/8W,1%,499 RES, MF, 26.7 OHM 1/4W 1%
62-0364104-00 010316158 62-0961289-00
RES, 51K 1/4W 5% CF RES,FX,1/8W,1%,392 OHMS RES, MF, 10.0K, 1/4W, 1%
62-0961298-00 62-0364123-00 010316291 62-0961426-00 62-0364094-00
RES,MF 12.4K 1% RES 330K, 1/4W, 5% RES,FX,1/8W,1%,8.66K RES,MF,267K,1/4W,1% RES, 20K, 1/4W, 5%
62-4081001-00 62-4257001-00
MOSFET DRIVER IC QUAD COMPARATOR LM339
62-0364070-00 62-0364082-00 62-0364072-00 62-0364050-00 62-0961305-00 62-0364063-00
RES, 2K, 1/4W, 5% CF RES, 6200, 1/4W, 5% RES, 2.4K, 1/4W, 5% CF RES, 300 1/4W 5% RES, 14.7K 1/4W 1% MF RES, 1K 1/4W 5% CF
010647001 62-7140001-00 62-5388001-00 62-1374001-00 62-4238001-00
I.C., OPTO COUPLER VOLTAGE REGULATOR, 12V, TO-220 I.C.,POWER FACTOR CONTROL IC XSTR ARRAY ULN2003 IC, OPTOISOLATOR OPTI 1264A
62-0364095-00 62-7282001-00
RES,22K,1/4W, 5% RES, MF, 50 OHM, 2W, 1%
62-7283001-00 62-7164001-00 62-7149001-00 010166020 62-0364081-00
RES, MF, 53.6 OHM, 0.6W, 1% PTC FUSE, RESETTABLE, 0.5A RES, MET. OX., 33K, 1W, 5% RES,FX,1/4W,5%,2.0 RES, 5.6K 1/4W 5% CF
R46, R47(E/9) R48,R50(E/9); R49,R51(F/9); R69,R70, R87(H/9); R86(H/8); R107(H/10); R108(F/10) R5(B/2) R54(E/10) R56,R59(G/14); R62,R64(I/14); R78(J/15); R81,R83,R89(K/3); R85(K/9) R58(G/14); R65(I/14); R79(J/15); R91(K/4) R6(B/2) R7(B/2) R73(K/10) R74(G/9); R97(F/10); R98(H/10) R76(G/9) R77(G/10) R8(B/2) R9(A/3) R92(E/3) R94(E/8) R71(H/9); R88 (H/8) RV1(B/10) T1(A/11) T2(A/13) T3(D/13) T4(E/9);T5(E/10) T6(I/10) T7(K/11) T8(F/10);T9(H/10) TP1(B/3);TP2(B/4) TP1,TP7(B/3); TP2(B/4); TP3,TP4(A/10); TP5(B/10); TP6,TP19(C/2); TP8(C/5); TP9(D/10); TP10(C/12); TP11,TP15(F/8); TP12(I/8); TP13(G/9); TP14(J/7); TP16(I/9); TP17(K/10); TP18(L/10); TP20(E/9) U1(B/10);U3(E/7) U10(G/10) U12(J/3); U13,U16(K/3) U15(K/8) U2(C/1) U4(I/7) U5,U6(G/12); U7,U8(I/12); U11(J/13) U9(J/9) VR1(C/11) XF2,XF6,XF7,XF11 XF1,XF4,XF5 XF3 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-0301001-00 62-3957002-00 62-0295002-00 62-0295003-00 62-0295004-00 62-4878007-00 62-2726005-00 030257005 61-7069001-00 62-0260001-00 62-0620009-00 62-0753005-00 62-4286001-00 62-4286002-00 62-4768001-00 62-4901001-00 62-6320001-00
IC, NE555 TIMER IC, VOLT REF.10.0V 1%, TO -92 FUSE CLIP FUSE CLIP FUSE CLIP SCREW,4-40X1/2 SHC HEATSINK, TO220 PC 20C/W SCREW BDR HD/PH,4-40X3/8 RESISTOR, ASSY, SYS 2450 CABLE TIE .085 WIDE TUBE HS RNF100 TYPE2 3/8”CLEAR NUT, NYLON 10-32 INSULATOR CLAMP T0220 0.69X0.2 INSULATOR,CLAMP TO220 BRACKET,MOUNTING WASHER, COMPRESSION #4 STANDOFF, WIRE, 1”, THK PWB
Figure A.2 Power PCB
REF. DES.
CONMED P/N
DESCRIPTION
REF. DES.
CONMED P/N
DESCRIPTION
REF. DES.
CONMED P/N
DESCRIPTION
N/A N/A N/A N/A
62-6400001-00 62-6400002-00 62-6400005-00 62-6400006-00
THERMAL PAD, TO-220 THERMAL PAD, TO-247 THERMAL PAD, TO-247, 1.15x.81 THERMAL PAD, BR, 1.00x1.25
N/A N/A N/A N/A
62-6534002-00 62-6799001-00 62-6925001-00 62-6926001-00
SCREW & WASHER ASSY,SQ. CONE CONTACT GUARD HEATSINK, SYSTEM 2450 BRACKET, PB, SYS 2450
N/A N/A N/A N/A
62-6931002-00 62-6934001-00 62-6982001-00 62-6982001-00
SCREW, NYLON 10-32x5/8 GUARD CONTACT, SYS 2450 PWB, POWER, SYS2450 PWB, POWER, SYS2450
A-13