Schematic Diagrams and Parts Lists
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Schematics & BOMs Appendix A
Figure 4.3 Module Diagram This appendix contains printed circuit board layouts, parts lists and schematic diagrams for the System 5000™. To assist in the location of components on the printed circuit boards, a “grid” system is used. The parts lists contain the component grid locations, shown in parentheses after the reference designator. The letter and number; i.e. “(A/1)”; correspond to a grid shown on the printed circuit board layout. Boards that are double-sided, with components installed on both sides, have the location prefixed with a “T” for top of the board, and “B” for the bottom of the board. Therefore, a component’s location within an approximate one-inch grid can be determined similar to locating cities on a roadmap. Listed are the replaceable parts available from CONMED. Many of the more common parts may be available from local electronic suppliers.
Bill of Material: Chassis & Top Assembly REF. DES.
CONMED P/N
DESCRIPTION
MISC. CHASSIS/TOP ASSEMBLY COMPONENTS N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A A3 A2 A4 A6 A7 A9 A5 A12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
030257005 030257103 030257104 030257105 030257109 030257111 030446007 030446107 10044020 61-6350004-00 61-6411001-00 61-6415001-00 61-6431002-00 61-6441001-00 61-6445001-00 61-6451001-00 61-6461001-00 61-6471001-00 61-6536001-00 61-6537001-00 61-6598001-00 61-6599001-00 61-6599002-00 61-6603001-00 61-6603002-00 61-6604001-00 61-6606001-00 62-0260001-00 62-0335005-00 62-0343002-00 62-0418003-00 62-0620004-00 62-0797003-00 62-0797004-00 62-1206003-00 62-4065001-00 62-4236315-00 62-4236630-00 62-4236800-00 62-4511001-00 62-4884002-00 62-5314001-00
SCREW BDR HD/PH,4-40X3/8 SCREW,BDR HD,PH,6-32X1/4L SCREW, 6-32 X .312 SCREW,BDR HD,PH,6-32 X3/8 SCREW,BDR HD,PH16-32X3/4 SCREW,6-32X1”,PH,PHILLIPS SCREW FH PH BLK 4-40X1/2 SCREW FH PH BLK 6-32X1/2 STANDOFF,NYLON,6-32,1 1/4 BEZEL ASSEMBLY SYS,5000 ASSY,PWB,DSPL CNTLR A2, SYS 5K ASSY,PWB,DSPL PANEL A3,SYS 5K ASSY,A3 MICROCTL,SYS,2/5 FPGA ASSY, RF AMP, SYS A2/A5 ASSY, RF XFMR PWB, SYS A2/A5 ASSY,RF PWRSPLY+PFC A9,SYS2/5K ASSY A5,OUTPUT BD,SYS 2/5ESU ASSY,A12,BACKPANEL,SYS 5K HARNESS,LOW V DC,SYS2/5K HARNESS,LINE VOLTAGE,SYS 2/5K SUB-ASSY, FAN WIRES, A2/A5 TOP GROUND, A2/A5 BASE GROUND, A2/A5 SUB-ASSY,FUSE HOLDER,A2/A5,BL SUB-ASSY,FUSE HOLDER,A2/A5,BRN SUB-ASSY, 3.5 mm JACK, A2/A5 SUB-ASSY, CONNECTOR, A2/A5 CABLE TIE STANDOFF, HEX 6-32 X 1 7/8 NUT KEPS 6-32 WASHER LOCK IT #6 TUBE HS RNF100 TYPE1 3/16 RETAINING RING 1/8” RETAINING RING 3/16” STUD,GND EQUIV M6 THREAD POWER SUPPLY, TRIPLE, 40W FUSE5X20mm TD HGH BRK CAP 3.15A (230V ONLY) FUSE5X20mm TD HGH BRK CAP 6.3A (120V ONLY) FUSE5X20mm TD HGH BRK CAP 8.0A (100V ONLY) FILTER, IEC INLET TAPE, INSULATING LABEL,GROUND
REF. DES.
CONMED P/N
DESCRIPTION
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-6144001-00 62-6145002-00 62-6207001-00 61-7041001-00 62-6209001-00 62-6210001-00 62-6211001-00 62-6212001-00 62-6213001-00 62-6214001-00 62-6215001-00 62-6216001-00 62-6217001-00 62-6218001-00 62-6219001-00 62-6220001-00 62-6232001-00 62-6249001-00 62-6269001-00 62-6275001-00 62-6289001-00 62-6331001-00 62-6341001-00 62-6477001-00 62-6477002-00 62-6478001-00 62-6479001-00 62-6480001-00 62-6484001-00 62-6485001-00 62-6490001-00 62-6493001-00 62-6494001-00 62-6504001-00 62-6508001-00 62-6511001-00 62-6514001-00 62-6525001-00 62-6534001-00 62-6534002-00 62-6534003-00 62-6543001-00 62-6569001-00 62-6580001-00 62-6631002-00 62-6684001-00
HARNESS ASSY, 34 CONDUCTOR HARNESS ASSY,SHIELD26COND 8.5” ELECTRODE READIPLUG CABLE PUSH BUTTON, MOLDED, A2/A5 FRONT,BEZEL 4MM BANANA JACK BANANA JACK , HC JACK RETAINER PIN RETAINER RETURN PAD PIN BASE, F.C. RECEP. MECH A2/A5 JACK ARM, F.C. RECP MECH A2/A5 JACK INSRT F.C. RECP MECH A2/A PIVOT PIN F.C. RECP MECH A2/A5 LINK, F.C. RECEP MECH A2/A5 INSULATOR, OUTPUT BOARD A2/A5 SHIELD, DISPLAY DISPLAY LIGHT CHANNEL BEZEL FIBER OPTIC CABLE STANDOFF BRASS HEX 6-32 .25 L CONTROL PANEL,SYSTEM 5000 SWITCH RKR PWR DP 125V 16A SPRING COMP .468 OD 1.0 L SPRING COMP .312 OD .38L SPACER AL .25 OD .14 ID .25 L RIVET PUSH NYLON .115 X .395 L PUSHNUT .062” SHAFT BASE,CHASSIS,SYS 2500/5000 HANDLE FASTENER,TUFLOK, .155 DIA PLATE BTM, DC POWER SUPPLY COVER, DC POWER SUPPLY,A2/A5 TOP COVER A2/A5 SCREW, TYPE AB, #8x1/2 SILICONE TUBE, 3/16x1/8 CUSTOM HEX STANDOFF MOUNTING CLIP, TOP COVER SCREW & WASHER ASSY, SQ. CONE SCREW & WASHER ASSY,SQ. CONE SCREW & WASHER ASSY, BLK COVER, RS232, A2/A5 NUT, PANEL, HEX 3/8-32 PROTECTOR, RIBBON CABLE KEEPER CORE, RIBBON CABLE
A-1
Schematic 4.1 Interconnect Diagram
A-2
Bill of Material: Back Panel PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6471-001 A12 BACK PANEL PCB ASSEMBLY C1,C2,C3,C6,C7, C8,C9,C10(C/1); C11(B/1);C14(C/2); C15,C16,C17(B/2); C18(D/2);C27(E/2); C29,C30,C31(D/5); C32(C/5);C41(D/7); C42(C/7);C45,C46, C47(E/7);C48(B/8); C49(A/10) C4(A/1);C22(C/4); C25(D/1);C40(A/6) C5(D/1);C33(D/5); C36,C37,C39(D/6); C38(C/6) C12(C/2);C19(C/3); C23,C24(B/4); C26(B/6);C43(C/7); C44(B/7) C20(C/3) D2(B/3);D4(D/2); D5(A/8) J1(A/1) J2(D/2) J3(A/3) J4(A/3) J5(E/4) J6(A/7) J7(D/4) K1(B/1) Q1(C/4) Q2(D/5) Q3(A/7);Q4(A/9) R1(A/1);R3(E/1); R10,R13(A/2); R29(E/6); R30,R31,R32(E/5); R33,R34,R39(D/5); R43,R44(C/7) R2(A/1); R11,R12(A/2)
010262103
CAP,CER,Z5U,50V,20%,.01MF
62-6153106-00
CAP,ELEC,LO-PROFILE,10UF
62-0267003-00
CAP,CER,Z5U,.33UF,50V,20%
010262104
CAP,CER,Z5U,50V,20%,0.1MF
010262102 010029000
CAP,CER,Z5U,50V,20%,.001M DIODE, IN914B
62-0279002-00 62-4857005-00 62-0279001-00 62-1390001-00 62-2845001-00 62-6308002-00 62-1390003-00 62-6237001-00 62-4239001-00 62-6522001-00 62-4239002-00 010166101
CONNECTOR HEADER, DIN W/LATCH 34 PIN CONNECTOR RECEPTACLE HEADER, RA, .100 SOL, 2 CKT HEADER,STRAIGHT,.100, 2 PIN CONN, 15 PIN, PCB, D-SUB, FEM HEADER,RT ANGLE,4P .100 RELAY, LOW PROFILE, 12V TRANSISTOR, 2N3904 TRANSISTOR, PNP, POWER TRANSISTOR NPN 2N4401 RES, 100 OHM 1/4W 5% CARBON
010166181
RES,FX,1/4W,5%,180
REF. DES.
CONMED P/N
DESCRIPTION
R4(B/2);R5(C/2);R6, R8(D/2);R25(C/4) R7(C/2);R16(C/4) R9(D/2);R47(B/8) R14(C/3) R15(B/3);R26(C/4) R17(C/2) R18(A/9);R19(A/7) R20(C/3) R21(C/4) R22(B/3) R23(B/3) R24(B/3) R27(C/4);R45(B/7) R28(C/4) R35, R38(D/5) R40(D/6) R41(A/6) R42(A/8) R46(A/7) R48(A/8) RA1(A/9);RA2(A/10) S1(E/7) N/A TP1(D/1),TP3(D/3), TP4(C/3) TP2(D/1) U1,U2,U3(C/1) U4(C/2) U5(C/2) U6(D/6) VR1(B/7) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
010166102
RES, 1K OHM 1/4W 5% CARBON
010166332 010166562 010316201 010166271 010166104 010166221 010316269 010166473 010316301 010316242 010168820 010166272 010166201 010166472 62-1693009-00 010167120 010167082 010166133 010166911 010595103 62-3651003-00 62-6238001-00 020361101
RES,FX,1/4W,5%,3.3K RES,FX,1/4W,5%,5.6K RES,FX,1/8W,1%,1.00K RES,FX,1/4W,5%,270 OHM RES,FX,1/4W,5%,100K OHM RES,FX,1/4W,5%,220 OHM RES,FX,1/8W,1%,5.11K RES, 47K OHM 1/4W 5% CARBON RES, FX1/8W,1%,10.0K RES,FX,1/8W,1%,2.67K RES,FX,1W,5%,82 OHM RES, 2.7K OHM 1/4W 5% CARBON RES FX,1/4W,5%, 200 OHM RES, 4.7K OHM 1/4W 5% CARBON RES FLAMPRF, 12 OHM, 3W, 5% RES,FX,1/2W,5%,12 OHM RES,FX,1/2W,5%, 8.2ohm RES, CARBON, 1/4W, 5%, 13K OHM RES,FX,1/4W,5%,910 POTENTIOMETER, 10K OHM SWITCH, DIP, 6 POS SPEAKER, 8 OHM TEST POINTS
62-6325001 010647001 010281000 62-1374001-00 62-6236001-00 62-0417001-00 62-6476001-00 62-6476002-00 030446107 080334000 62-0343001-00 62-0649002-00 62-3608004-00 62-3608005-00 62-6476003-00 62-6763001-00
TEST POINT, BLACK, 0.200 LONG I.C., OPTO COUPLER IC,QUAD VOLT COMP., LM339 IC XSTR ARRAY ULN2003 IC, RS232 TRANSCEIVER REGULATOR VOLTAGE 5V STANDOFF,.312Lx4-40,SELF CLIN STANDOFF, PCB #4-40 X 1/4” SCREW FH PH BLK 6-32X1/2 WIRE, SOLID, 22AWG,WHT NUT KEPS 4-40 SEALANT,LOCTITE #222-31 50ML SCREW 4-40X5/16 PN HD PHL SCREW,4-403/8 PN HD PHL STANDOFF, .312L x 6-32 GASKET, SPEAKER, SYS 2500/5000
Figure 4.4 A12 Back Panel PCB Assembly
A-4
Schematic 4.3a A9 RF Power Supply PCB - Power Factor Controller
A-5
Schematic 4.3b A9 RF Power Supply PCB - Forward Converter
A-6
Bill of Material: RF Power Supply PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6451-002 A9 RF POWER SUPPLY PCB ASSEMBLY BR1(F/1) C1(F/9);C15, C20(B/7);C16, C25(B/8);C17(A/8) C2(F/8) C3(F/4);C5(F/3) C4(E/1);C29(C/2) C6(F/4) C7(C/3) C8(C/8);C40(D/8); C51(D/9) C9(C/8) C10(C/7);C28(B/2) C11(A/8);C23(B/2); C31(B/4);C34(A/4); C36(B/9);C37(A/2); C47(A/9); C52,C53,C54(A/3) C12(C/4);C13(D/3); C14(A/7);C21(B/2); C35,C44,C49(B/5); C39(A/1);C45(A/2); C48(B/6) C18(B/2);C30(B/4) C19(B/5);C27(A/2) C22,C23(B/2); C24(B/5) C26,C33(A/2); C41(B/5) C32(A/3) C42(B/6) C43(B/5) C46(A/2) C50(B/2) D1(F/4) D2,D3(E/6) D4(F/8);D5(F/9) D6,D8(F/5);D7, D9(F/6);D15(B/3) D10(F/3) D11(F/2) D13,D14,D20(C/4); D17(B/2); D19,D22(C/5) D16(B/1);D18(F/2) J1(C/1) J2(A/9)
62-6310001-00 62-0267001-00
BRIDGE RECTIFIER, PC MOUNT CAP,CER,Z5U,.01UF,50V,20%
62-6482003-00 62-6531004-00 62-6140001-00 62-6140002-00 62-6530001-00 62-6419334-00
CAP CER DISC 180PF 1000V 10% CAP,POLYE,.22uF,630VDC, 10% CAP,FILM,X2,0.68uF,275VAC,10% CAP,FILM,Y2,2200pF,250VAC,20% CAP, ALUM,ELECTROLYTIC CAP,MET,PP,250V,5%,0.33UF
62-6138001-00 62-6533001-00 62-0267002-00
CAP,ELECT,100UF,200V,20% CAPACITOR, CER. DISC, 550V CAP,CER,Z5U,.1UF,50V,20%
62-0267006-00
CAP,CER,Z5U,1.0UF,50V,20%
62-0267009-00 62-0267004-00 62-4083001-00
CAP,CER,C0G,270PF,50V,5% CAP,CER,C0G,100PF,50V,5% CAP, ELEC., MIN., 47uF, 25V
62-0267016-00
CAP,CER,COG,0.001UF,50V,5%
62-0267017-00 62-3575004-00 62-0267010-00 62-3575009-00 62-6531006-00 62-4068002-00 62-6117002-00 62-4068001-00 62-0292002-00
CAP,CER,Z5U,0.047UFD,50V,20% CAP, MET, .047MFD, 50V 5% CAP,CER,C0G,680PF,50V,5% CAP, MET, .15MFD, 50V, 5% CAP,POLYE,.1uF,250VDC, 10% DIODE,HIGH VOLTAGE/SPEED DIODE, UF1005 600V 75nS DIODE, HIGH VOLTAGE/SPEED DIODE, ZENER, 1N5245B
010318013 62-4865001-00 62-0290002-00
SUPPRESSOR, VOLTAGE, 1.5KE15 DIODE, 1N5401 DIODE, 1N914B
62-3313002-00 62-6300006-00 62-4857003-00
DIODE, SCHOTTKY, SB1100 CONN,HEADER,0.156,3 POS HEADER, DIN W/LATCH 14 PIN
REF. DES.
CONMED P/N
DESCRIPTION
REF. DES.
CONMED P/N
DESCRIPTION
L1(F/9) L2(E/4) L3(C/1);L4(D/1) LED1(C/4); LED2(C/7) Q1(F/6);Q2(F/5) Q3(F/3) Q4(C/6);Q5(A/6) Q6(A/4) Q7(B/3) Q8(D/5) R1(F/2) R2(F/2);R42(D/5) R3(F/6);R4(F/5) R5(D/8) R6,R20(C/2) R7(E/7) R8(C/7);R38, R63(B/6) R9(C/7);R39(A/2) R10(B/7) R11,R22(B/4); R69,R70(B/3) R12(A/8);R16(A/2); R21,R28,R32(B/7) R13(B/8) R14(B/8) R15(B/5);R34,R35, R47(B/8);R53(A/9); R61(A/4) R17(B/2);R19(A/1) R18(B/9) R23(B/8);R27(B/5) R24(B/7);R64(B/6) R25(B/2);R41(A/1) R26(A/1) R29(B/1) R30(E/1) R31,R55(A/9) R33(A/1) R36(A/1) R37(C/6) R40(C/6) R43(A/5) R44(A/2) R45(C/6) R46(C/5) R48(B/8);R51(A/8) R49(A/5) R50(B/9) R52(A/5);R66(A/3)
62-6159001-00 62-6391001-00 62-6139001-00 62-4056001-00
INDUCTOR,OUTPUT,1.2mH,5A INDUCTOR,PFC BOOST,585uH,7ARMS IND,LINE FLTR,68UH,8ADC LED, RED
62-5590001-00 62-6311002-00 010630001 62-4239001-00 62-1694003-00 62-7107001-00 62-6334001-00 62-3062001-00 62-0364008-00 62-3859001-00 010628393 010654201 62-6408385-00
MOSFET N-CHAN 500V 0.52 TO-220 MOSFET,N-CHAN,600V,.19,TO-220 XISTOR,FET, 2N7000 TRANSISTOR, 2N3904 TRANSISTOR, POWER, IRF820 POWER MOSFET, IRLU024 RES,CURRENT SENSE,.05ohm,1%,3W RES,ZERO OHM RES, 5.1, 1/4W, 5% RES, 10K 5W 5% RES,MET OX,FX,2W,5%,39K OHM RES WW 200 OHMS 5W 10% RES,MF,100K 1/2W 1%
62-0364088-00 62-0961237-00 62-0364070-00 62-0364049-00 62-0364039-00 62-0961252-00 62-0961318-00 010618392 62-0961240-00 62-0364101-00 62-0364132-00 62-5589002-00 62-3948001-00 62-6160002-00 62-6323002-00 020361101
RES, 11K, 1/4W, 5% RES,2.87K,1/4W, 1% RES, 2K, 1/4W, 5% CF RES, 270, 1/4W, 5% RES, 100 1/4W 5% CF RES,4.12K, 1/4W, 1% RES, MF, 20.0K, 1/4W, 1% RES,FX,MO,NI,5W,5%,3.9K RES, MF, 3.09K, 1%, 1/4W RES, 39K, 1/4W, 5% RES, 750K, 1/4W, 5% RES,INRUSH LIMITER,5.0ohm,8A INDUCTOR,CURR SNS,50T CEN.TAP TRANSFORMER, HV SUP SWITCHING TRANSFORMER, GATE DRIVE TEST POINTS
62-0961314-00 62-0364113-00 62-0961426-00
RES, 18.2K, 1/4W, 1% RES 120K, 1/4W, 5% RES,MF,267K,1/4W,1%
62-0961289-00
RES, MF, 10.0K, 1/4W, 1%
62-0961290-00 62-0961197-00 62-0364087-00
RES,MF,10.2K,1/4W,1% RES, MF, 1.10K 1/4W 1% RES, 10K, 1/4W, 5% CF
62-0364123-00 62-6408393-00 62-0364063-00 62-0961260-00 62-0364125-00 62-0961230-00 62-0961185-00 62-4609005-00 62-0364002-00 62-0364098-00 62-0364072-00 62-0364055-00 62-0364015-00 62-0961285-00 62-0364096-00 62-0364046-00 62-0961001-00 62-0364135-00 62-0961331-00 62-0961234-00 62-0364094-00
RES 330K, 1/4W, 5% RES,MF,121K,1/2W,1% RES, 1K 1/4W 5% CF RES, 4.99K, 1/4W, 1% RES, 390K, 1/4W, 5% RES, MF, 2.43K, 1/4W, 1% RES,825 1/4W 1% MF RES MF 2W 5% 150K RES, CF, 3.0 OHM, 1/4W, 5% RES,30K,1/4W, 5% RES, 2.4K, 1/4W, 5% CF RES, 470 1/4W 5% CF RES, 10, 1/4W, 5% RES 9.09K 1/4W 1% RES, 24K, 1/4W, 5% RES, 200, 1/4W, 5% CF RES, MF, 10 OHM, 1/4W, 1% RES, 1.0M, 1/4W, 5% CF RES, MF, 27.4K, 1/4W, 1% RES, MF, 2.67K, 1/4W, 1% RES, 20K, 1/4W, 5%
R54(A/1) R56(C/6) R57(A/5) R58(A/5) R59(A/6);R65(B/6) R60(B/4) R62(B/6) R67(D/2) R71(B/3);R72(A/4) R73(A/4) R74(B/4) RL1(F/1) T1(E/7) T2(E/7) T3(D/5) TP1(B/4);TP3(C/9); TP5,TP6,TP9(B/9); TP7,TP18(B/3); TP8,TP11(A/4); TP10,TP14(B/7); TP12(C/5); TP15(A/9); TP16(F/7); TP19(A/3) TP2(B/9);TP4(B/4); TP13(B/6) U1(A/7) U2(B/2) U3(A/5) U4(A/4) U5(A/3) VR1(B/4) XQ7(B/3) XR1(F/1) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-6325001-00
TEST POINT,BLACK, 0.200 LONG
62-4257001-00 62-5388001-00 62-6116001-00 010480001 62-6656001-00 62-3957001-00 62-2726005-00 62-4594002-00 10044036 61-6540001-00 62-0431001-00 62-0260001-00 62-0622002-00 62-4768001-00 62-4926001-00 62-6132001-00 62-6400003-00 62-6400004-00 62-6486001-00 62-6525002-00 62-6525003-00 62-6534002-00 62-6544001-00 62-6556002-00 62-6670001-00
IC QUAD COMPARATOR LM339 I.C.,POWER FACTOR CONTROL IC CURRENT MODE CONTROL PWM IC,OPTOCOUPLER,CNY17-3 IC COMPARATOR SINGLE LOW PWR IC,VOLT REF. 2.5V 1%,TO-92 HEATSINK, TO220 PC 20C/W VARISTOR, METAL OXIDE 275VAC STANDOFF, NYLON, 6-32, 2 1/4 HARNESS,HV SUPPLY,SYS 2/5K WIRE BARE BUS 22AWG CABLE TIE .085 WIDE WIRE HI VOLTAGE #22 10KV BRACKET,MOUNTING BUMPER, RUBBER, SELF-ADHESIVE BRACKET, STRAP, GND SHIELD THERMAL PAD, RFPS TO-220 THERMAL PAD, RFPS BR NUT TINNERMAN 6-32 MOUNTING CLIP, TRANSISTOR MOUNTING CLIP, TRANSISTOR SCREW & WASHER ASSY,SQ. CONE GROUND CLIP, PWB MOUNT DIE CAST RIGHT SIDE, A2/A5 TUBE, SPIRAL WRAP, KAPTON
Figure 4.5 A9 RF Power Supply PCB Assembly
A-7
Bill of Material: RF Transformer PCB Assembly REF. DES.
CONMED P/N
Figure 4.6 A7 RF Transformer PCB Assembly
DESCRIPTION
61-6445-001 A7 RF TRANSFORMER PCB ASSEMBLY C1(C/6);C10(D/7) C2,C4,C5(G/8); C6(F/8) C7(G/3);C12(C/8) C8,C9(C/1) C13(B/6) C14,C16(D/5); C15(C/5) C19,C22(D/2); C20,C21(C/2) D10,D12(G/7); D13,D14(F/7) J1(B/8) J2(B/7) K1(F/1);K2(F/2) R1,R9,R10,R11(G/7) R2,R3(G/8) R4(C/6);R18(E/6) R12(G/8);R15(F/8) R13(F/8);R17(G/7) R14(F/8);R16(G/7) T1(C/3) T2(F/4) T3(D/7);T6(D/6) T4,T5(F/7) TP1(F/8) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-5404003-00 62-0267009-00
CAP.,CER., 1KV, 3300pF +/- 20% CAP,CER,C0G,270PF,50V,5%
62-0267002-00 62-6623002-00 010261472 62-0265007-00
CAP,CER,Z5U,.1UF,50V,20% CAP, MET, PP, 780 PF, 1250V CAP,POLYPROP,2KV,4700 PF CAP CER DISC 47PF 6KV 20%
010261102
CAP,POLYPROP,2KV,1000 PF
62-0290002-00
DIODE, 1N914B
62-4857003-00 62-6230303-00 62-3473004-00 62-0961068-00 62-0961080-00 010628561 62-0364039-00 62-0961030-00 62-3062001-00 61-6652001-00 61-6653002-00 61-4069001-00 62-3948001-00 62-6325001-00 62-6534002-00 030080000 030463405 62-0418006-00 62-5339001-00 62-6512001-00 62-6555002-00 61-6685001-00 62-0260001-00 62-0622002-00 62-1621002-00 62-5586001-00 62-5586002-00 62-6320001-00
HEADER, DIN W/LATCH 14 PIN CONN, 3 CKT .093” PWB VERTICAL RELAY, REED, HV, 14V RESISTOR MF 1/4W 1% 49.9 RES, MF 66.5 OHM, 1/4W, 1% RES,MET OX,FX,2W,5%,560 OHM RES, 100 1/4W 5% CF RES, 20 OHM, 1/4 W, 1% RES,ZERO OHM XFMR, MONOPOLAR OUTPUT A2/A5 XFMR, BALUN, SYS 2500/5000 XFRMR, V-SENSE, MONO INDUCTOR,CURR SNS,50T CEN.TAP TEST POINT,BLACK, 0.200 LONG SCREW & WASHER ASSY,SQ. CONE WASHER,FLAT,1/4X9/16X1/16 BOLT,HEX WASHER HD,1/4-20 WASHER LOCK INT TOOTH 1/4 SCREW,1/4-20 X 1/2 FH PHIL CAP, TOROID HEX STANDOFF, 1/4-20, 1.44 L HARNESS,XFMR BD,SYS 2500/5000 CABLE TIE .085 WIDE WIRE HI VOLTAGE #22 10KV KAPTON TAPE, 3/4” WIRE, TRIPLE INS. TEFZEL 24AWG,RED WIRE,TRP INS. TEFZEL24AWG,BLUE STANDOFF, WIRE, 1”, THK PWB
A-9
Bill of Material: RF Amplifier PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6441-002 A6 RF AMPLIFIER PCB ASSEMBLY C2(A/5);C5(A/4); C11(B/5);C30(B/4) C3(A/8) C4(D/2);C6(E/4) C7(A/2) C8,C43,C44, C65(B/5);C39(A/6) C9(B/3) C12(E/5) C13(B/4);C23(D/10); C46(D/9);C47(E/9) C14(D/4) C15,C16,C21,C48, C49(D/9);C17,C31, C54(B/4);C18(B/3); C22(E/8);C51(C/6); C52(D/8);C53(B/5); C55(B/6);C66(D/10) C20(D/6) C24(B/6) C26(D/7) C27,C35,C45(B/5); C36(B/6) C32(A/3) C42(D/7) C56(B/8);C57(B/9) C58(B/4) C59(A/2) C60(D/3) D1(A/2) D3(D/7);D6(A/5); D7(A/4) D4(A/2) D5(C/3) D14(A/1) D15(A/2) D16(A/1) J1(D/9) J2(C/4) J3(E/6) J4(C/9) J5(A/4);J6(A/3); J7,J8(A/5) J5(A/4);J6(A/3); J7,J8(A/5) K1(D/4) K2(D/3) K3(D/5) L2(B/5) L3(E/6) L5(D/2) Q1(A/6) Q3(A/5);Q4(A/4) R1(A/9);R2(A/8); R3(A/7) R4(A/5);R45(A/4) R5(A/7) R6(B/5) R7,R23,R32(D/7); R35(E/8) R8,R9(E/8); R18,R42(D/8)
62-0267016-00
CAP,CER,COG,0.001UF,50V,5%
62-4082001-00 010261222 010261152 62-0267019-00
CAP,MET,PP .047uF 1.25K VDC 5% CAP,POLYPROP,2KV,2200 PF CAP,POLYPROP,2KV,1500 pF CAP, CER COG 0.01UF 50V 5-10%
62-6419475-00 010261223 62-4083001-00
CAP,MET,PP,250V,5%,4.7UF CAP,POLYPROP,22000pF 2KV CAP, ELEC., MIN., 47uF, 25V
010261153 62-0267002-00
CAP,POLYPROP,15000pF 2KV CAP,CER,Z5U,.1UF,50V,20%
62-6138001-00 62-0267008-00 010614151 62-0267018-00
CAP,ELECT,100UF,200V,20% CAP,CER,C0G,68PF,50V,5% CAP,CER,COG,(NPO),150 PF CAP, CER X7R 1UF 50V 10%
62-6638221-00 62-0267017-00 010261682 010614470 62-0265004-00 62-0265008-00 62-6130001-00 62-0290002-00
CAP, CER DISK 220PF 2KV 5&10% CAP,CER,Z5U,0.047UFD,50V,20% CAP,POLYPROP,2KV,6800PF CAP,CER,COG,50V,5%,47PF CAP CER DISC .1UF 500V CAP,CER,DISC,.05uF,500V,20% DIODE, HI VOLTAGE, HI SPEED DIODE, 1N914B
62-6637001-00 62-0292003-00 62-1683001-00 010318103 010318102 62-4857004-00 62-6230304-00 62-3598004-00 62-6230302-00 62-6619001-00
DIODE SCHOTTKY SIL-CAR 6A 600V DIODE, ZENER 1N5228B DIODE, HV, MUR4100E SUPPRESSOR, VOLT, KE350A SUPPRESOR,VOLTAGE,1.5KE300A HEADER, DIN W/LATCH 16 PIN CONN,4 CKT .093” PWB VERTICAL HEADER, STR. PIN, 3 CKT, TIN CONN,2 CKT, .093” PWB VERTICAL CONN,SHRT LK,INS,RED,.04x.2
62-6624001-00
CONN CAGE JACK PRESS .04 AU/NI
62-6195002-00 62-6195001-00 62-6673001-00 050119001 62-6636022-00 61-7104001-00 62-6321001-00 62-6635001-00 62-6309001-00
RELAY,POWER PCB,DPDT,12VDC RELAY,POWER PCB, SPDT, 12 VDC RELAY,PCB,DPST,12VDC,5KV,10A FERRITE SHIELD BEAD INDUCTOR, FIXED RADIAL INDUCTOR, CUT, CURRENT LIMIT MOSFET, IXTH13N110, 1100V, 13A MOSFET, 17A, 800V, 0.29 OHM RESISTOR, PWR, 100W, 15OHMS 1%
62-6660001-00 62-6674001-00 62-6674066-00 62-6674322-00
RES SMALL MF 1W 5% 30 RES SMALL MF 1/4W 1% 10.0 RES SMALL MF 1/4W 1% 47.5 RES SMALL MF 1/4W 1% 22.1K
62-6674289-00
RES SMALL MF 1/4W 1% 10.0K
REF. DES.
CONMED P/N
DESCRIPTION
R10(A/5);R11(B/5) R14,R29(D/8); R28(D/7);R38,R39, R47(E/7) R15(B/4);R16(B/6) R20(D/7) R21(D/7) R22(D/7) R26(D/7) R30(D/8);R37(E/7) R33(D/7);R34(E/7) R43(E/8) RT1(A/1) T1(B/7) T2(C/3) T2(C/3) TP1(A/7);TP2(A/5); TP3(A/6);TP4(E/6); TP5(E/8);TP6(A/8); TP7(A/3);TP8(D/8); TP9(D/9); TP11(E/9); TP12(E/10); TP13(A/4); TP14(B/4) U1(B/6) U2(D/8) U3(B/4) VR1(D/9) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-5748002-00 62-6674162-00
RES,10 OHM 5% SM. 1W FUSIBLE RES SMALL MF 1/4W 1% 475
62-6674226-00 62-6674139-00 62-6674193-00 62-6674235-00 62-6674210-00 62-6674306-00 62-6674356-00 62-6674097-00 62-6420103-00 61-4067001-00 62-6655001-00 62-6655002-00 62-6325001-00
RES SMALL MF 1/4W 1% 2.21K RES SMALL MF 1/4W 1% 274 RES SMALL MF 1/4W 1% 1.00K RES SMALL MF 1/4W 1% 2.74K RES SMALL MF 1/4W 1% 1.50K RES SMALL MF 1/4W 1% 15.0K RES SMALL MF 1/4W 1% 49.9K RES SMALL MF 1/4W 1% 100 THERMISTOR 10K OHM 10% TRANSFORMER, BIPOLAR CORE, FERRITE, PLANAR E CORE, FERRITE, PLANAR PLATE TEST POINT,BLACK, 0.200 LONG
62-6634002-00 62-6136001-00 62-4081001-00 010367001 030257103 62-4842001-00 62-6678001-00 62-6679001-00 030241003 62-5740001-00 030080000 030257005 030463405 62-0260001-00 62-0343001-00 62-0418006-00 62-1621002-00 62-4286001-00 62-4768001-00 62-4842002-00 62-4926001-00 62-5339001-00 62-6132001-00 62-6312001-00 62-6400001-00 62-6400005-00 62-6486001-00 62-6512001-00 62-6534002-00 62-6544001-00 62-6555001-00 62-6556001-00 62-6671001-00 62-6681001-00 62-0419003-00 62-6760001-00 62-6761001-00 62-6745001-00 62-6745002-00
DRIVER, MOSFET, 14A, TO-220 IC QUAD RS485 LINE RCVR 16 DIP MOSFET DRIVER VOLTAGE REGULATOR -5V 7905CT SCREW,SLT,PH,SEMS EW,6-32X1/4L TAPE, FOAM CLAMP, PLANAR E-CORE, A2/A5 BOTTOM BRACKET, PLANAR E-CORE NUT,SELF-CLINCH,PCB, 4-40 HEATSINK TO-220 PC 1.18x.95x.5 WASHER,FLAT,1/4X9/16X1/16 SCREW BDR HD/PH,4-40X3/8 BOLT,HEX WASHER HD,1/4-20 CABLE TIE .085 WIDE NUT KEPS 4-40 WASHER LOCK INT TOOTH 1/4 KAPTON TAPE, 3/4” INSULATOR CLAMP T0220 0.69X0.2 BRACKET,MOUNTING TAPE, FOAM 5/8” x 5/8” BUMPER, RUBBER, SELF-ADHESIVE SCREW,1/4-20 X 1/2 FH PHIL BRACKET, STRAP, GND SHIELD CLAMP, TRANSISTOR THERMAL PAD, TO-220 THERMAL PAD, TO-247 NUT TINNERMAN 6-32 CAP, TOROID SCREW & WASHER ASSY,SQ. CONE GROUND CLIP, PWB MOUNT HEX STANDOFF, 1/4-20, .500 L DIE CAST LEFT SIDE, A2/A5 DAMPENING PAD FENCE, HV AMP, SYS. 2500/5000 WASHER FLAT #6 WASHER BELLEVILLE #6-32 SCREW, SCH, HEX, BLK, #6-32 ADHESIVE, LOCTITE 324 ADHESIVE, LOCTITE 7649
Figure 4.7 A6 RF Amplifier PCB Assembly
A-11
Schematic 4.6a A5 RF Output PCB - Interconnect & Switching Isolation
A-12
Schematic 4.6b A5 RF Output PCB - Relays & Sensing
A-13
Bill of Material: RF Output PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6461-003 A5 RF OUTPUT PCB ASSEMBLY C1(K/6);C8(J/6); C39(A/6) C2(K/2);C5,C7(K/5); C11(I/3);C14(I/1); C17(I/5);C20(H/5); C21(H/7);C26(F/7); C27(F/1); C29,C31(F/6); C35,C37(C/1) C3(K/3);C9(J/2) C4(K/3);C15(H/3); C16(I/4);C19(H/4); C28,C30(F/4) C6(J/5);C18(I/7); C24(F/7);C43(K/2) C10(I/3) C12(I/2) C13(I/3) C22(I/7);C23(H/7); C25,C32(F/7); C38,C40(B/7) C33(D/3) C34,C36(C/2) C41(J/6);C42(J/5) D1,D2,D3(L/3); D4(K/3);D5(J/6); D6(K/2);D11(I/6); D12(I/2);D13(H/2); D14(H/3);D15(G/2); D16(G/3);D17(F/6); D18,D19(D/3) J1(F/1) J2(J/1) J3(H/1) J4(G/1) J5(E/1) J6(B/1) J8(C/6) J9(A/5) J10(K/7);J12(J/7); J14,J15(H/8); J16(G/8);J17(F/8); J18,J19(E/8) J11(J/7) K1,K2(G/5);K3(D/5) L1(A/2) L2(G/7);L3(E/7); L4(D/5) Q1(H/3) Q2,Q3(D/3) R1(L/3);R4(K/3); R21(H/2);R23(G/2); R31(D/3)
62-6137001-00
CAP MET PP .01UF 1600V 10%
62-0267002-00
CAP. DIP CER 0.1UF
62-0267009-00 62-0267001-00
CAP,CER 270PF 50V CAP. DIP CER 0.01UF
62-0268001-00
CAP. ELEC 10UF 16V
62-4083001-00 62-1677009-00 62-6764223-00 62-1677004-00
CAP, MIN ELECTRO. 47uF, 25V CAP,0.0022UF 50V 10% CAP,PP FILM .022uF,250V CAP,METPE 0.33UF 100V 5%
62-0267004-00 62-1677005-00 62-5404003-00 62-0290002-00
CAP. DIP CER 100PF CAP,METPE 0.22UF 100V 5% CAP.,CER.,HV, 3300pF +/- 20% DIODE,1N914B
62-3986003-00 62-3598001-00 62-4857005-00 62-4079001-00 62-4079003-00 62-4079002-00 62-3598004-00 62-3598003-00 62-6205001-00
CONN,SOCKET,FEMALE,STRAIGHT HEADER FRICT LOK 24CKT ST HEADER, DIN W/LATCH 34 PIN WR HARNESS,RBN,14PIN, 3.9” WR HARNESS,RBN,16 PIN, 3.9” WR HARNESS, RBN, 14 PIN, 6.3” HEADER, STR. PIN, 3 CKT, TIN HEADER FRICT LOCK GOLD CONTACT, SHORT OUTPUT
62-6206001-00 62-3473004-00 62-4178001-00 61-6597001-00
CONTACT, LONG OUTPUT RELAY REED, HV, 14V INDUCTOR 20MH EMI SUPPRESSOR ASSY, TOMBSTONE
010476001 62-4239001-00 62-0961030-00
TRANS.MOSFET,DIP,100V,1A TRANSISTOR NPN 2N3904 RES, 20 OHM, 1/4 W, 1%
REF. DES.
CONMED P/N
DESCRIPTION
R2,R3(L/3) R5(K/3);R12(J/2) R6,R38,R39(K/3); R11(J/2) R7(K/2);R10(J/6); R17(I/6);R27(F/6) R8,R9(J/6);R15, R16(I/6);R18(H/3); R19,R20(H/6); R25,R26,R28, R29(F/6) R13(I/2) R22(H/2);R24(G/2); R30(D/2) R32,R33(D/2) R34(B/3);R37(B/2) R35(B/2) R14(I/2) R36(B/2) R40(J/7);R41(J/4) T1(L/3);T2(K/3) T1(L/3);T2(K/3); T5,T6(G/3);T7(D/3) T3(K/6);T10(J/5) T4(J/3) T8(C/3) T9(A/4) TP1(K/1);TP2, TP3(J/1);TP4(F/1); TP5,TP6(A/2); TP7(I/2) U1(K/4);U3(I/5); U4(H/5);U5,U6(F/5) U2(H/3) U7(C/1) VR1(B/2) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
62-0961097-00 62-0961132-00 62-0961108-00
RES, 100 1/4W 1% RES, MF, 232, 1% .25W RES, MF, 130 OHM, 1/4W, 1%
62-0364087-00
RES, 10K, 1/4W, 5%
62-0364045-00
RES, 180, 1/4W,5%
62-0365061-00 62-3062001-00
RES, 820, 1/2W, 5% RES,ZERO OHM
62-0364104-00 62-0364025-00 62-0364072-00 62-0961273-00 62-0961305-00 62-0365057-00 62-0622002-00 62-3948001-00
RES, 51K, 1/4W, 5% RES, 27, 1/4W, 5% RES, 2400, 1/4W, 5% RES, 6810, 1/4W, 1% RES, MF, 14.7K, 1/4W, 1% RES, 560, 1/2W, 5% WIRE HI VOLTAGE #22 10KV 50T CEN.TAP(IND.CURR.SENSE)
61-3069002-00 61-6224002-00 62-4177001-00 61-4176007-00 020361101
XFMR,V-SNS,BIPOLAR,TMBSTN MNT ASSY, XFMR,CONTINUITY DETECTOR XFMR ARM OSC EX XFMR ARM ISOLATION A SERIES TEST POINT, BLK.
62-4238001-00
OPTOISOLATOR, OPI1264A
62-0301001-00 62-1374003-00 62-3957002-00 62-0753003-00 62-4278001-00 62-4278005-00 62-5234001-00 030263029 030285205 030421210 61-6538002-00 61-6539001-00 61-6662001-00 62-0260001-00 62-0620009-00 62-5586001-00 62-5586002-00 62-6296001-00 62-6320001-00 62-6513001-00
IC TIMER NE555N IC TRANSISTOR ARRAY 18 PIN IC, VOLT REF.10.0V 1%, TO -92 NUT HEX NYLON 6-32 SCREW6-32X1/2 BDGH SL NY SCREW. NYLON, #6-32x3/4 BUSHING ARM XFMR WASHER,SHLD,NYL,.750X.152 SCREW,PAN HD,NYL,8-32X2/3 SPACER,HEX,NYL.,8-32X.750 HARNESS, BIP, SYS 2500/5000 HARNESS,RF MONO, SYS 2/5K WIRE HARNESS, SYS 2500/5000 CABLE TIE TUBE HS RNF 100 TYPE 2 3/8 CLR WIRE, TRIPLE INS. TEFZEL 24AWG WIRE,TRP INS. TEFZEL24AWG,BLUE FENCE, BIPOLAR STANDOFF, WIRE, 1”, THK PWB FENCE, HV, 2.1x.125 SLOT
Figure 4.8 A5 RF Output PCB Assembly
A-14
Schematic 4.7a A4 Microcontroller PCB - Controller Interconnect
A-15
Schematic 4.7b A4 Microcontroller PCB - Microcontroller
A-16
Schematic 4.7c A4 Microcontroller PCB - RF Controller
A-17
Bill of Material: Microcontroller PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6431-002 A4 MICROCONTROLLER PCB ASSEMBLY C1,C3(TD/8); 62-3998101-00 C9(TC/8); C14,C20(TB/11); C31(BD/7); C116,C117,C118, C119,C120,C129, C130(BB/10); C160,C161(BA/10); C164,C169(TB/3); C165(BC/5); C166,C167, C171(BC/4); C168,C170(BC/3) C2(TD/4);C8(TC/2); 62-3995104-00 C10(TC/4); C29,C33(BD/7); C30,C39(BD/4); C32(BD/8); C34(BD/6); C35(BD/3); C36(BD/11); C40,C50,C67, C83,C88(BC/11); C41,C42,C61,C71, C84,C92,C99,C100, C101(BC/10); C43,C44,C51,C72, C93,C102,C103, C104(BC/9); C45,C52,C59,C60, C68,C89,C105(BC/8); C47,C69,C85,C90, C91(BC/7); C48,C49,C54,C64, C65,C87,C115(BC/4); C53,C86,C94,C97, C106(BC/5); C55,C56, C66,C74(BC/3); C57,C58,C70(BC/2); C63,C73,C95, C96(BC/6); C121(BB/8); C122(BB/2);C123, C124,C125(BB/1); C126,C127,C140, C142,C144(BB/11); C128,C141, C145(BB/10); C139(BB/12); C147,C148(BB/9); C149,C157, C158(BA/10); C154(BA/9); C155,C156(BA/11); C163(BA/3) C4(TD/3);C5(TD/4); 62-6392001-00 C6(TC/11); 62-6192106-00 C16(TB/1); C18(TB/8); C19(TB/11) C7(TD/12); 62-6192476-00 C13(TC/8); C15(TC/12); C17(TB/1); C28(TA/11) C11,C12(TC/1) 62-6328225-00 C21(TB/9); 62-6248102-00 C62(BC/6); C150,C151,C152, C153(BA/11); C162(BA/10) C22,C26(TA/11) 62-6741334-00 C23,C27(TA/12) 62-3999027-00 C24,C25(TA/11) 62-6123102-00
CAP.CER.CHIP,50V,5%,SMT,100
CAP.CER.Y5V,25V,SMT,.1uF
CAP,CER,25V,20%,1.0uF,SMT CAP.ELEC.25V,10uF,SMT
CAP.ELEC.25V,47uF,SMT
CAP CER Z5U 50V 20% SMT 2.2UF CAP.,CER.CHIP,X7R,10%,25V,SMT
CAP,CER,0805,X74,16V,SMT CAP CER C0G 50V 10% SMT 2.7PF CAP CER C0G 50V 10% SMT 1000PF
REF. DES.
CONMED P/N
C37(BD/9); 62-3995103-00 C38(BD/4); C46(BC/8); C107,C108,C109, C110,C111,C112, C113,C114(BC/7); C131,C132,C133, C134,C135,C136, C137,C138(BB/9); C143(BB/11); C146(BB/10); C159(BA/10) D1,D2(TD/3) 62-3957004-00 D3(TC/3);D33(TC/5) 62-6197001-00 D4,D23,D24,D25, 62-3990001-00 D26,D27,D28, D29,D30,D31, D32,D40(TC/4); D5,D6,D7,D8, D9,D10,D11, D12,D13(TC/2); D14,D15,D16, D17,D18,D19, D20,D21,D22, D38,D39(TC/3); D41(TC/5) J1(TA/6) 62-3986001-00 J2(TD/10) 62-4857002-00 J3(TD/6);J4(TD/7) 62-6196014-00 J5(TD/8) 62-6196010-00 L1(TB/2);L2(TB/3); 62-6340001-00 L3,L4(TB/4); L8(TB/6); L9,L10(TB/7); L17(TA/1);L18(TA/2) L5,L6,L7(TB/5); 62-6338001-00 L11,L12(TB/8); L13(TB/9); L15,L20(TA/9); L22,L23,L24(BB/5); L25,L26,L27(BB/4); L28,L29,L30, L31(BB/3); L32,L33,L34, L48,L49(BB/2); L35,L36,L50, L51(BB/1); L37(BB/8); L38,L39,L40, L41(BB/7); L42,L43(BB/6); L44(BB/9); L46,L47(BA/5); L72,L74(BA/9); L77(BA/3) L14(TB/9); 62-6339001-00 L16,L19(TA/9); L21(BB/8); L45(BB/9); L52(BA/8); L53,L54,L55, L56,L57(BA/7); L58,L59,L60, L61,L62(BA/6); L63(BA/5); L64,L65,L66(BA/4); L67,L68,L69, L70,L76(BA/3); L71(BA/2); L73,L75(BA/9) LED1(TC/5) 62-3941001-00 LED2(TA/10) 62-3941002-00 R1(TD/3) 62-3947191-00 R2(TD/3) 62-3946511-00 R45(BD/8); 62-3945102-00 R44(BD/12); R66(BC/7); R92(BC/6); R117(BC/9); R150(BA/10); R152,R153, R154,R155(BA/11); R157(BA/9) {continued on next page}
DESCRIPTION CAP.CER.Y5V,25V,SMT,10.000,01
Schematic 4.7d A4 Microcontroller PCB - RF Monitor
IC, VOLT REF.5.0V,1%,SMT,TO-92 DIODE, ZENER, 1/2W, SMT, 4.3V SCHOTTKY DIODE,SER.BAT42W,SMT
CONN,PLUG,MALE,RIGHT ANGLE HEADER, DIN, W/LATCH, 26 PIN HEADER,UNSHRD’D,.025STR.14PIN HEADER,UNSHRD’D,.025STR,10PIN CHOKE,COMMON MODE,4 GATE,SMT
FERRITE BEAD, SMT
CHIP INDUCTOR, 1206, SMT
LED, SMT, GREEN LED, SMT, RED RES.1/10W,1%,SMT,866 OHM RES. 1/2W, 5%, SMT, 510 OHM RESISTOR,1/10W,5%,SMT,1K OHM
A-18
REF. DES.
CONMED P/N
DESCRIPTION
61-6431-002 A4 MICROCONTROLLER PCB ASSEMBLY {continued from previous page} R4,R5,R6(TC/9); R46,R55,R63, R65,R72,R118, R119(BC/9); R50,R56, R120(BC/8); R51(BC/7); R54,R62,R83, R85(BC/10); R59(BC/5); R88(BC/6); R90(BC/11); R105(BC/3); R107,R108,R109, R110,R111,R112, R113,R114, R115(BC/2); R116(BC/12); R127,R129(BC/4); R131,R133(BB/2); R136(BB/12); R137(BB/11); R147(BB/10) R7,R9,R10, R11(TC/5); R17(TB/8); R31,R34, R37(BD/8); R38(BD/7); R68,R87(BC/6); R86(BC/7) R8(TC/8);R12, R13,R14(TB/11); R21(TB/12) R15(TB/11); R23(TB/12); R24,R25, R27(TA/12); R43(BD/4); R58,R61(BC/10) R16(TB/11);R139, R140(BB/8) R18(TB/8); R19(TB/11); R33(BD/4); R39,R40(BD/10); R73(BC/9); R91(BC/10); R130(BB/2); R165(BA/3) R22(TB/11); R26(TA/11); R35,R36(BD/4) R28,R29(TA/9); R145(BB/6);R164, R166(BA/9) R41,R42(BD/9); R47,R48,R49, R64,R69(BC/9); R57,R60,R71, R82(BC/10); R99(BC/8); R134(BD/10) R52(BC/7); R132(BB/2); R160,R162(BA/11) R53(BC/4) R3(TD/7); R30,R32(BD/8); R67,R84(BC/7); R138(BB/10) R70(BC/7) R74(BC/6); R79(BC/3); R81(BC/2); R96,R98(BC/4); R75(BC/3); R121(BC/5)
62-3945471-00
62-3945101-00
62-3945120-00
RESISTOR,1/10W,5%,SMT,470 OHM
RESISTOR,1/10W,5%,SMT, 100 OHM
RESISTOR,1/10W,5%,SMT,12 OHM
62-3945103-00
RESISTOR,1/10W,5%,SMT,10K OHM
62-3947258-00
RES.1/10W,1%,SMT,3.92K OHM
62-3945472-00
RESISTOR,1/10W,5%,SMT,4.7K OHM
62-3947166-00
RES. 1/10W,1%,SMT,475 OHM
62-3947234-00
RES.1/10W,1%,SMT,2.21K OHM
62-3945470-00
RES,1/10W,5%,SMT,47-OHM
62-3945104-00
RESISTOR,1/10W,5%,SMT,100K OHM
62-3947273-00 62-3945272-00
RES.1/10W,1%,SMT,5.62 K OHM RESISTOR,1/10W, 5%, SMT, 2.7KOHM
62-3945681-00 62-3947301-00
RES.,1/10W,5%,SMT, 680 OHM RES.1/10W,1%,SMT,10.0 K OHM
REF. DES.
CONMED P/N
DESCRIPTION
R76,R101(BC/3); R93,R123(BC/4) R77(BC/3); R94(BC/4) R78(BC/3); R95(BC/4) R89(BC/6) R100,R104(BC/3); R122,R126(BC/4); R148,R158(BA/12); R168,R169(TB/3); R170,R171(TC/3); R173,R174,R175, R176(TC/4) R102(BC/3); R124(BC/4) R103(BC/3); R125(BC/4) R106(BC/3); R128(BC/4) R135(BB/4); R141,R142(BB/8); R143,R144(BB/6) R146(BB/6) R149,R159(BA/12) R151(BA/7) R156(BA/10) RP1(TD/6); RP5(TB/6) RP2(TD/6); RP10(TB/10) RP3(TC/8); RP4(TC/10) RP6(TB/7); RP9(TB/9) RP7(TB/7) RP8(TB/9) RP11(TA/9) RP12(TA/10) S1(TD/4) S2(TD/5) TP1(TD/4); TP2,TP3(TC/6); TP4,TP5(TC/7); TP7,TP8(TC/5); TP9(TB/6); TP10(TB/12); TP11,TP12(TA/8); TP13(TA/10) TP6(TC/5) U1(TD/4) U2(TC/2); U3(TC/3); U7(TC/4) U4,U5(TC/5); U8(TC/6) U6(TC/7) U9(TC/9); U10(TC/10) U12(TC/6) U13(TB/12) U14(TB/10) U15(TB/11) U16(TA/12) VR1(TD/11) VR2(TB/8); VR3(TB/12) X1(TC/1);X2(TC/12) Y1(TC/8);Y2(TB/11) Y3(TB/10)
62-3947230-00
RES. 1/10W,1%,SMT,2K OHM
62-3947213-00
RES. 1/10W,1%,SMT,1.33K OHM
62-3947204-00
RES.,1/10W,1%, SMT, 1.07K OHM
62-3947281-00 62-3947201-00
RES.1/10W,1%,SMT,6.81 K OHM RES.1/10W,1%,SMT,1.0K OHM
62-3947259-00
RES. 1/10W,1%,SMT,4.02K OHM
62-3947159-00
RES., 1/10W, 1%, SMT, 402 OHM
62-3947497-00
RES. 1/10W, 1%, SMT, 877 OHM
62-3947266-00
RES.1/10W,1%,SMT,4.75 K OHM
62-3947268-00 62-3947168-00 62-3947151-00 62-3945151-00 62-3997332-00
RES.1/10W,1%,SMT,4.99K OHM RES.1/10W,1%,SMT,499 OHM RES.1/10W,1%,SMT,332 OHM RES.,1/10W,5%,SMT, 150 OHMS RESIST.NET.8,SMT,2%,3.3KOHM
62-3997470-00
RESIST.NET.8,SMT,2%,47 OHM
62-3996101-00
RESIST.NET 7,SMT,2%,100 OHM
62-3997102-00
RESIST.NET.8,SMT,2%,1.0KOHM
62-3997473-00 62-3997202-00 62-3997101-00 62-3996470-00 62-3988002-00 62-3987001-00 020361101
RES,NET.8,SMT,2%,47K OHMS RESIST.NET.8,SMT,2%,2.0KOHM RESIST.NET.8,SMT,2%,100OHM RESIST.NET.7,SMT,2%,47 OHM SWITCH, PSH BTN, 230/260g, SMT SWITCH, DIP, 8 POLE, SMT TEST POINT, BLK.
TOP
Figure 4.9 A4 Microcontroller PCB Assembly
BOTTOM 62-6325001-00 62-3982001-00 62-3992001-00
TEST POINT, BLACK, 0.200 LONG DUAL PROCESSOR SUPERVISOR, SMT SERIAL ANA-TO-DIG CONV., SMT
62-3932001-00
OCTAL BUFFER/DRIVER
61-6627001-00 62-3991001-00
PRGRMD DEVICE, ACTEL, MONITOR FX’D-PNT DIG. SIG. PROC., SMT
62-3993001-00 62-3981001-00 61-6625001-00 62-6393001-00 62-6397001-00 62-3936001-00 62-6396001-00
QUAD. DIG-TO-ANA CONV., SMT VOLTAGE COMPARATOR, SMT PRGRMD DEVICE,ACTEL,CONTROLLER MICROCONTROLLER,ATmega128L-8AC IC DUAL ULTRA-FAST COMPAR SMT 800mA,LDO ADJ. REG.,3.3 V VOLTAGE REG., FX, 1.8V, SMT
62-6524001-00 62-5885002-00 62-5885001-00
TERMINAL, SCREW, PWB MOUNTED CLOCK OSCILLATOR, 10.000 MGz CLOCK OSCILLATOR, 3.6864 MHz
A-19
Schematic 4.8 A2 Display Controller PCB
A-20
Figure 4.10 A2 Display Controller PCB Assembly
Bill of Material: Display Controller PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6411-001 A2 DISPLAY CONTROLLER PCB ASSEMBLY BAT1(BB/9) 62-6305001-00 C1(TA/2); 62-3995104-00 C2,C3(TB/2); C4,C5,C7,C9(BB/2); C10,C15(BB/3); C14(TA/3); C16(TC/3); C26(TA/4); C27,C28(TC/5); C32(TA/6); C33(TA/7); C36(TB/7) C6(TC/2);C11(TC/3) 62-6192106-00 C8(TC/2);C19(TC/3); 62-6248102-00 C20(TB/3); C22(TB/4); C23,C25(TC/4); C31,C37,C38, C39,C40(TA/8) C12(TC/2);C35(TA/7) 62-3995103-00 C13(TC/3);C34(TA/7) 62-3998101-00 C18(TC/3) 62-6192475-00 C29(TA/6) 62-3999473-00 C30(TA/6) 62-6748474-00 D1(BB/6) 62-6229001-00 J1(TC/3) 62-4857002-00 J2(TA/9) 62-6306112-00 J3(TA/1);J4(TC/7) 62-6333040-00 R1(TA/1);R2, 62-3945470-00 R4,R5,R6,R9, R10,R11(TA/2); R7,R13(TC/2); R14,R15, R21(TC/3); R19,R22(TB/3); R26(TB/4); R28,R31,R32,R36, R37,R38,R39,R40, R41(TA/4); R30,R34(TC/4); R42,R43,R44,R45, R46,R47,R48(TA/5); R50(TB/5); R56,R58,R61,R62, R63,R64(TC/7); R59,R60(TA/7); R65,R66,R67,R68, R69,R70,R71,R72, R73(TC/8); R74,R75,R76, R77,R78,R79, R80,R81(TC/9); R82,R83(TC/10) R3,R8(TB/2); 62-3945472-00 R12(TC/2); R16,R20(TC/3); R25(TB/4); R29,R33(TC/4); R49(TA/5);R51,R52, R53,R54(TA/6); R57(TA/7) R17,R18(TA/3); 62-3945103-00 R24(TB/3) R55(TA/8) 62-3945332-00 R84,R87,R88(TA/8); 62-3945473-00 R85,R86(TA/7) RP1(TA/8) 62-3997102-00 TP1(TC/6); 020361101 TP2,TP3(TB/1) U1(TC/2);U2(TB/2); 62-6186002-00 U7(TB/4);U8(TC/4); U9(TC/5); U10(TB/6); U12(TB/7) U3(TB/2) 61-6629001-00 U4(TB/3) 62-3932001-00 U5(TA/3) 62-6303001-00 U11(TA/7) 62-3935001-00 XD1#N/A 62-6131001-00 Y1(TA/3) 62-4085001-00
BATTERY, LITH, COIN, 3V CAP.CER.Y5V,25V,SMT,100.000.1
CAP.ELEC.25V,10uF,SMT CAP.,CER.CHIP,X7R,10%,25V,SMT
CAP.CER.Y5V,25V,SMT,10.000,01 CAP.CER.CHIP,50V,5%,SMT,100 CAP.ELEC,25V,4.7uF,SMT CAP.CER.CHIP,25V,10%,SMT,47000 CAP.CER.6.3V 10% SMT 470000pF LED, T-1 3/4, WHITE HEADER, DIN, W/LATCH, 26 PIN HEADER,UNSHR,12PIN,90DEG,TIN HEADER,FEM,40P,.25”SQ,LO-PROF RES,1/10W,5%,SMT,47-OHM
TOP
RESISTOR,1/10W,5%,SMT,4.7K OHM
RESISTOR,1/10W,5%,SMT,10K OHM RESISTOR,1/10W,5%,SMT 3.3K OHM RESISTOR,1/10W,5%,SMT,47K OHM RESIST.NET.8,SMT,2%,1.0KOHM TEST POINT, BLK. 8 CHAN.TRANS.AR.SMT,ULN2803
PROGRAMMED DISP. DVR, A5 OCTAL BUFFER/DRIVER REAL TIME CLOCK, SERIAL, SMD 20-KEY ENCODER,SM.OUTLINE I.C. LED HOLDER, T-1, 90 DEGREE CRYSTAL OSCILL, 32.768KHz, SMT
BOTTOM
A-21
Schematic 4.9 A3 Display Light Panel PCB
A-22
Bill of Material: Display Light Panel PCB Assembly REF. DES.
CONMED P/N
DESCRIPTION
61-6415-001 A3 DISPLAY LIGHT PANEL PCB ASSEMBLY C1(TA/7);C2(TB/2); C3(TC/4);C4(TC/6) C5(TC/3);C6(TC/10) D1,D2(TB/2); D3,D4(TC/3) D5,D6,D7, D8(TC/5); D9,D10, D12(TC/8); D11(TC/9); D13(TC/10); D14,D15, D16(TC/11) DIS1,DIS4(TB/1); DIS2,DIS3,DIS5, DIS6(TA/1); DIS7(TB/2); DIS8,DIS9(TA/2); DIS14,DIS15, DIS16,DIS18, DIS19,DIS22, DIS23,DIS26(TB/3); DIS17,DIS20, DIS21,DIS24, DIS25(TA/3); DIS27,DIS29(TB/4); DIS32,DIS35, DIS38(TB/6); DIS33,DIS34, DIS36,DIS37, DIS39,DIS40(TA/6); DIS41,DIS42, DIS44(TB/7); DIS48,DIS49, DIS51,DIS52(TA/9); DIS54,DIS55(TA/10) DIS10(TC/2) DIS11,DIS12(TB/2) DIS13(TA/2) DIS28,DIS30(TB/4); DIS31(TB/5); DIS43(TB/7); DIS45(TB/8); DIS46(TB/9); DIS57(TB/10); DIS59(TB/11)
62-3995104-00
CAP.CER.Y5V,25V,SMT,100.000.1
62-6191106-00 62-6304001-00
CAP.ELEC.35V,LOW ESR,10uF,SMT DIODE, SIGNAL, SMD
62-6239001-00
LED, SMT, WHITE
62-6124002-00
62-3462001-00 62-6301001-00 62-6228001-00 62-5795002-00
LED, SMT, BRIGHT ORANGE
LED BAR GRAPH 10 SEG GRN LED-SQUARE, BI-COLOR 7-SEGMENT LED, .39” LED,7 SEG, .8” GRN
REF. DES.
CONMED P/N
DESCRIPTION
DIS56(TB/10); DIS58(TB/11) J3(BA/1);J4(BC/7) R1,R2,R3,R4(TB/1); R5,R6(TA/1); R23(TB/4);R24,R26, R30,R31,R32(TB/5); R35,R36,R38(TA/6); R37,R40,R43(TB/6); R52,R53,R56, R58,R59(TA/9); R57(TA/10) R7(TB/1);R9(TA/1); R17,R19(TC/3); R20,R22(TB/4); R21(TC/4); R28(TC/5); R34(TB/6); R39,R42(TC/6); R41,R46(TA/6); R49(TA/7); R50(TB/7); R51(TB/8); R54,R55(TB/9); R62(TB/11); R63(TB/12) R8(TB/1);R15, R16,R18(TC/3); R25(TC/4); R29(TC/5); R44,R45(TA/6); R64,R65(TC/7) R10,R11(TB/2); R12,R13(TA/2) R14(TA/2) R27,R33(TC/5); R47,R48(TC/7); R60(TC/10); R61(TC/11) TP1,TP2(TB/1) U1(TB/2);U4(TA/7) U2(TC/4);U3(TC/6)
62-3462002-00
LED BAR GRAPH 10 SEG. YELLOW
62-6332040-00 62-3945680-00
HEADER,MALE,40P,.25”SQ,LO-PROF RESISTOR,1/10W,5%,SMT,68 OHMS
62-3945472-00
RESISTOR,1/10W,5%,SMT,4.7K OHM
62-3945470-00
RES,1/10W,5%,SMT,47-OHM
62-3945181-00
RES.,1/10W,5%,SMT 180 OHMS
62-3945103-00 62-3945101-00
RESISTOR,1/10W,5%,SMT,10K OHM RESISTOR,1/10W,5%,SMT, 100 OHM
020361101 62-6247001-00 62-6187002-00
TEST POINT, BLK. I.C., FET DRIVER, 4427 8 CHAN.SRC.DRV.SMT,UDN2982
Figure 4.11 A3 Display Light Panel PCB Assembly
TOP
BOTTOM
A-23