Service Manual
206 Pages
Preview
Page 1
BeneView T5
Patient Monitor
Service Manual
Intellectual Property Statement SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the intellectual property rights to this product and this manual. This manual may refer to information protected by copyrights or patents and does not convey any license under the patent rights of Mindray, nor the rights of others. Mindray does not assume any liability arising out of any infringements of patents or other rights of third parties. Mindray intends to maintain the contents of this manual as confidential information. Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden. Release, amendment, reproduction, distribution, rent, adaption and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden.
,
,
and
are the registered trademarks or
trademarks owned by Mindray in China and other countries. All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them. They are the property of their respective owners. Contents of this manual are subject to changes without prior notice.
Revision History This manual has a revision number. This revision number changes whenever the manual is updated due to software or technical specification change. Contents of this manual are subject to change without prior notice.
Revision number: 11.0
Release time:
November 2013
© 2007-2013 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
I
Preface Manual Purpose This manual provides detailed information about the assembling, dissembling, testing and troubleshooting of the equipment to support effective troubleshooting and repair. It is not intended to be a comprehensive, in-depth explanation of the product architecture or technical implementation. Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury. This manual is based on the maximum configuration; Therefore, some contents may not apply to your monitor. If you have any question, please contact our Customer Service Department.
Intended Audience This manual is for biomedical engineers, authorized technicians or service representatives responsible for troubleshooting, repairing and maintaining the patient monitors.
II
Abbreviations Abbreviations used in this manual are: MPM
multi-parameter module
SMR
satellite module rack
CMS
central monitoring system
PCB
printed circuit board
Passwords A password may be required to access different modes within the monitor. The passwords are listed below:
User maintenance:
888888 (User adjustable)
Factory maintenance:
332888
Demo mode:
2088
Configuration mode:
315666 (User adjustable)
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FOR YOUR NOTES
IV
Contents 1 Safety ... 1-1 1.1 Safety Information ... 1-1 1.1.1 DANGER ... 1-2 1.1.2 Warnings... 1-2 1.1.3 Cautions ... 1-2 1.1.4 Notes ... 1-3 1.2 Equipment Symbols ... 1-3 2 Theory of Operation ... 2-1 2.1 Introduction... 2-1 2.2 System Connections ... 2-2 2.2.1 Mounting the Patient Monitor ... 2-2 2.2.2 Connectors for Peripheral Devices... 2-3 2.3 Main Unit ... 2-4 2.3.1 Input System ... 2-5 2.3.2 Output System... 2-6 2.3.3 Processing and Communications System... 2-8 2.3.4 Power Management System ... 2-10 2.3.5 Equipment Interface System ... 2-12 2.4 Parameter Module ... 2-14 2.4.1 Module Infrared Communication Board ... 2-14 2.4.2 Module Power Board ... 2-14 2.4.3 Module Button Board... 2-14 2.4.4 Parameter Board... 2-14 2.5 SMR ... 2-15 2.6 BeneLink Module... 2-16 3 Testing and Maintenance... 3-1 3.1 Introduction... 3-1 3.1.1 Test Equipment... 3-1 3.1.2 Test Report ... 3-1 3.1.3 Preventative Maintenance ... 3-2 3.1.4 Recommended Frequency ... 3-2 3.2 Preventative Maintenance Procedures ... 3-4 3.2.1 Visual Inspection ... 3-4 3.2.2 NIBP Tests... 3-5 3.2.3 Sidestream and Microstream CO2 Module Tests... 3-7 3.2.4 AG Tests ... 3-10 3.2.5 Preventative maintenance test report... 3-13 3.3 Power On Test ... 3-15 1
3.4 Module Performance Tests... 3-15 3.4.1 ECG Tests... 3-15 3.4.2 Resp Performance Test... 3-16 3.4.3 SpO2 Test... 3-17 3.4.4 NIBP Tests... 3-17 3.4.5 Temp Test ... 3-17 3.4.6 IBP Tests... 3-18 3.4.7 C.O. Test... 3-20 3.4.8 Mainstream CO2 Tests... 3-20 3.4.9 Sidestream and Microstream CO2 Module Tests... 3-22 3.4.10 AG Tests ... 3-22 3.4.11 ICG Test ... 3-22 3.4.12 BIS Test ... 3-23 3.4.13 RM Test ... 3-24 3.4.14 CCO/SvO2 Tests ... 3-25 3.4.15 PiCCO Tests ... 3-26 3.4.16 ScvO2 Tests ... 3-29 3.4.17 NMT Tests... 3-30 3.4.18 EEG test ... 3-31 3.5 Nurse Call Relay Performance Test ... 3-32 3.6 Analog Output Performance Test ... 3-32 3.7 Electrical Safety Test... 3-33 3.8 Touchscreen Calibration... 3-33 3.9 Recorder Check... 3-33 3.10 Network Print Test ... 3-34 3.10.1 Equipment Connection and Setup ... 3-34 3.10.2 Print Function Test ... 3-34 3.11 BeneLink Module Check... 3-35 3.11.1 Device Connection and Setup ... 3-35 3.11.2 Device Integration Function Test ... 3-37 3.11.3 Installation and Test Report... 3-41 3.12 Battery Check... 3-42 3.13 Factory Maintenance... 3-43 3.13.1 Accessing Factory Maintenance Menu... 3-43 3.13.2 Drawing Waves ... 3-43 3.13.3 Recorder ... 3-43 3.13.4 Software Version ... 3-44 3.13.5 Monitor Information... 3-44 4 Troubleshooting... 4-1 4.1 Introduction... 4-1 4.2 Part Replacement ... 4-1 4.3 Patient Monitor Status Check... 4-1 4.4 Software Version Check ... 4-2 2
4.5 Technical Alarm Check ... 4-2 4.6 Troubleshooting Guide... 4-2 4.6.1 Power On/Off Failures ... 4-2 4.6.2 Display Failures ... 4-3 4.6.3 Module Rack Failures ... 4-4 4.6.4 Alarm Problems... 4-6 4.6.5 Button and Knob Failures ... 4-7 4.6.6 Recorder Failures ... 4-7 4.6.7 Output Interface Failures... 4-8 4.6.8 CF Card Problems ... 4-8 4.6.9 Power Supply Failures ... 4-9 4.6.10 Network Related Problems... 4-10 4.6.11 Software Upgrade Problems...4-11 4.6.12 Technical Alarm Messages...4-11 4.6.13 M51A Self Test Information...4-11 4.6.14 Device Integration Failures ... 4-12 5 Repair and Disassembly ... 5-1 5.1 Tools... 5-1 5.2 Preparations for Disassembly... 5-1 5.3 Disassembling Procedure ... 5-2 5.3.1 Removing the Recorder... 5-2 5.3.2 Separating the Front and Rear Housing ... 5-6 5.3.3 Removing the Power Switch & LED Board ... 5-8 5.3.4 Removing the Knob Encoder ... 5-8 5.3.5 Removing the Button Board... 5-9 5.3.6 Removing the Touchscreen Control Board ... 5-10 5.3.7 Removing the Inverter... 5-10 5.3.8 Removing the LCD ...5-11 5.3.9 Removing the Alarm LED Board... 5-13 5.3.10 Removing the Fan Assembly... 5-13 5.3.11 Removing Battery Compartment Assembly ... 5-14 5.3.12 Removing the Integral Module Rack ... 5-15 5.3.13 Removing the CF Card Assembly ... 5-18 5.3.14 Removing the wireless AP assembly... 5-19 5.3.15 Removing the Main Board ... 5-21 5.3.16 Removing the Speaker ... 5-23 5.3.17 Removing the Power Module Assembly ... 5-24 5.3.18 Removing the Main Support ... 5-26 5.3.19 Removing the Interface Board Assembly... 5-26 5.4 Removing the SMR Assembly ... 5-29 5.5 Disassembling Modules ... 5-33 5.5.1 Disassembling the ICG Module ... 5-33 5.5.2 Disassembling CO2 Module ... 5-37 3
5.5.3 Disassembling the BeneLink Module ... 5-43 5.5.4 Disassembling the New MPM Module ... 5-45 6 Parts ... 6-1 6.1 Introduction... 6-1 6.2 Main Unit ... 6-2 6.2.1 Exploded View ... 6-2 6.2.2 Parts List ... 6-2 6.3 Front housing Assembly... 6-3 6.3.1 12.1” LCD with Anti-glare Screen ... 6-3 6.3.2 12.1” LCD with Touchscreen ... 6-4 6.3.3 12.1” Screen Assembly (with anti-glare screen) ... 6-6 6.3.4 12.1” Screen Assembly (with touchscreen)... 6-7 6.4 Main Unit ... 6-8 6.4.1 Main Unit Assembly ... 6-8 6.4.2 Battery Compartment Assembly ... 6-10 6.4.3 Power Module assembly ...6-11 6.4.4 Interface Board Assembly ... 6-12 6.4.5 Main Board Assembly... 6-15 6.4.6 Integral module rack ... 6-16 6.4.7 Main Support Assembly ... 6-17 6.4.8 Rear Housing Assembly ... 6-18 6.4.9 CF Card Assembly ... 6-19 6.4.10 6802 Internal Wireless AP Assembly ... 6-21 6.5 SMR ... 6-22 6.5.1 SMR Assembly... 6-22 6.5.2 SMR Inside Assembly... 6-23 6.6 Parameter Modules... 6-25 6.6.1 MPM Module ... 6-25 6.6.2 New MPM Module ... 6-26 6.7 Remote Display Box ... 6-28 6.8 New Wireless AP Package (ASUS) for 6800/6802 ... 6-30 6.9 Replaceable Parts ... 6-31 6.9.1 Main Unit ... 6-31 6.9.2 SMR ... 6-33 6.9.3 Parameter Modules... 6-34 7 Upgrade... 7-1 7.1 Introduction... 7-1 7.2 Upgrading Parameter Modules... 7-2 7.3 Upgrading Functional Assemblies ... 7-4 7.3.1 Upgrading SMR ... 7-4 7.3.2 Upgrading Wireless Network Function... 7-5 7.3.3 Upgrading Recorder ... 7-5 4
7.3.4 Upgrading Analog Output ... 7-5 7.3.5 Upgrading CF storage card function ... 7-5 7.4 Upgrading Software ... 7-6 7.4.1 How to Upgrade Software... 7-8 A Electrical Safety Inspection ... A-1 A.1 Power Cord Plug ... A-1 A.2 Device Enclosure and Accessories ... A-2 A.2.1 Visual Inspection ... A-2 A.2.2 Contextual Inspection... A-2 A.3 Device Labeling ... A-2 A.4 Protective Earth Resistance... A-2 A.5 Earth Leakage Test ... A-4 A.6 Patient Leakage Current ... A-6 A.7 Mains on Applied Part Leakage ... A-7 A.8 Patient Auxiliary Current ... A-9 A.9 Scheduled Electrical Safety Inspection ...A-11 A.10 Electrical Safety Inspection after Repair... A-12
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FOR YOUR NOTES
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1 Safety 1.1 Safety Information
DANGER z
Indicates an imminent hazard that, if not avoided, will result in death or serious injury.
WARNING z
Indicates a potential hazard or unsafe practice that, if not avoided, could result in death or serious injury.
CAUTION z
Indicates a potential hazard or unsafe practice that, if not avoided, could result in minor personal injury or product/property damage.
NOTE z
Provides application tips or other useful information to ensure that you get the most from your product.
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1.1.1 DANGER There are no dangers that refer to the product in general. Specific “Danger” statements may be given in the respective sections of this manual.
1.1.2 Warnings
WARNING z
All installation operations, expansions, changes, modifications and repairs of this product are conducted by authorized personnel.
z
There is high voltage inside the equipment. Never disassemble the equipment before it is disconnected from the AC power source.
z
When you disassemble/reassemble a parameter module, a patient leakage current test must be performed before it is used again for monitoring.
z
The equipment must be connected to a properly installed power outlet with protective earth contacts only. If the installation does not provide for a protective earth conductor, disconnect it from the power line and operate it on battery power, if possible.
z
Dispose of the package material, observing the applicable waste control regulations and keeping it out of children’s reach.
1.1.3 Cautions
CAUTION z
Make sure that no electromagnetic radiation interferes with the performance of the equipment when preparing to carry out performance tests. Mobile phone, X-ray equipment or MRI devices are a possible source of interference as they may emit higher levels of electromagnetic radiation.
z
Before connecting the equipment to the power line, check that the voltage and frequency ratings of the power line are the same as those indicated on the equipment’s label or in this manual.
z
Protect the equipment from damage caused by drop, impact, strong vibration or other mechanical force during servicing.
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1.1.4 Notes NOTE z
Refer to Operation Manual for detailed operation and other information.
1.2 Equipment Symbols Attention: Consult accompanying documents (this manual).
CIS connector
Danger: High-voltage
Network connector
Alternating current(AC)
Defibrillator connector
Power ON/OFF
Connector for satellite module rack
Battery indication
Video output
Zero key
Auxiliary output connector
Calibrate key
USB connector
Measure/Standby
Equipotential terminal
Check sensor
CE marking
ESD warning symbol for Electrostatic sensitive devices. Type CF applied part. Defibrillator-proof protection against electric shock.
Type BF applied part. Defibrillator-proof protection against electric shock.
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FOR YOUR NOTES
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2 Theory of Operation 2.1 Introduction This patient monitor is designed to monitor a fixed set of physiological parameters including ECG, heart rate (HR), respiration (Resp), temperature (Temp), SpO2, pulse rate (PR), non-invasive blood pressure (NIBP), invasive blood pressure (IBP), cardiac output (C.O.), carbon dioxide (CO2), oxygen (O2), anesthetic gas (AG), impedance cardiograph (ICG), bispectral index (BIS), respiration mechanics (RM), continuous cardiac output (PiCCO), central venous oxygen saturation (ScvO2), electroencephalograph (EEG), and neuromuscular transmission (NMT). The patient monitor also:
Provides audible and visual alarm indications in case of patient or equipment problems.
Enables displaying, reviewing, storing and transferring of real-time data.
Incorporates multiple input devices such as buttons, knob, touchscreen, keyboard and mouse.
Interfaces a clinical information system or central monitoring system.
Enables program upgrade over the network.
Integrates the information of other devices, which include but are not restricted to anesthesia machine and ventilator.
2-1
2.2 System Connections 2.2.1 Mounting the Patient Monitor The patient monitor can be mounted on a wall bracket or on a trolley support. The wall bracket or trolley support can be ordered optionally. Each type of mounting bracket is delivered with a complete set of mounting hardware and instructions. Refer to the documentation delivered with the mounting hardware for instructions on assembling mounts.
CAUTION z
Not using screw and bracket specified by Mindray may cause the screw to touch the internal battery and lead to monitor damage (the proper screw depth should be between 6.5mm and 7.5mm). Take out the rubber stoppers in the two screw holes of the base when installing the tray.
z
The mounting bracket should be installed by our qualified service personnel, or engineers who have adequate knowledge on it.
z
If other mounting solution is used, the installation personnel and the customer should verify if it can be safely used on the patient monitor, and the customer assume the responsibility for any risk resulting from that.
2-2
2.2.2 Connectors for Peripheral Devices On the back of the patient monitor you will find all connectors for peripheral devices.
1.
AC Power Connector: used to connect an AC power source (100 to 240 VAC, 50/60Hz).
2.
Equipotential Terminal: used to connect the equipotential terminal of other equipment, eliminating potential difference between different pieces of equipment.
3.
Analog Output and Defibrillator Connector: It is a Micro-D connector used to output analog signals and defibrillator synchronization signals.
4.
CIS Connector: It is used to connect a CIS.
5.
Video Output: It is a DVI-D connector used to connect a secondary display.
6.
Auxi Output Connector: It is a BNC connector used to output nurse call signals.
7.
Network Connector: It is a RJ45 connector used to connect an ethernet network or a PC.
8.
USB Connector: used to connect any USB-compatible peripheral device.
9.
SMR Connector: It is used to connect the SMR and outputs a 12V DC.
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2.3 Main Unit The patient monitor consists of:
Input system: button board, knob, touchscreen, power switch and LED board
Output system: LCD panel, alarm LED board, recorder and speaker
Processing and communications system: main board and integral module rack assembly.
Power management system: battery, battery interface board and power module
Equipment interface system: USB_Hub interface board, DVI interface board CF card assembly and internal wireless network card.
Additionally, the patient monitor can also connect satellite module rack (SMR), parameter modules, BeneLink module, mouse, keyboard, etc. The following diagram illustrates the structure of the patient monitor
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2.3.1 Input System Button board The button board, located at the lower part of the monitor’s front panel, contains 6 keys and provides connections for the following components to the main board:
Knob
Power switch & LED board
Touchscreen control board
Alarm LED board
Inverter
The following diagram shows the button board connections.
Knob The knob can be pressed, or rotated both clockwise and counter-clockwise. It is connected with the button board.
Touchscreen The touchscreen enables touch operations and can be calibrated. It is connected with the touchscreen control board and main board.
Power switch & LED Board The power switch & LED board controls the power supply for the main unit. It has three LEDs, which respectively indicate the AC power status, battery status and monitor power on/off status. It is connected with the button board.
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