ComPact Air Drive II Users Manual

Table of Contents

Introduction

Operating Instructions

Product Information

Indications

2

Drive Unit Specifications

2

Attachments

3

Drive Unit

4

Quick Coupling for K-Wires

6

Quick Coupling for drill bits

7

Large Quick Coupling

7

Reduction Drive Unit

8

Jacobs Chuck with Key

9

Care and Maintenance

10

Cleaning

11

Lubricating

12

Sterilization

13

Troubleshooting

14

Set List

15

Cutting Tools

16

Image intensifier control

ComPact Air Drive II

User’s Manual

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Indications

ComPact Air Drive II is an air powered drill. It is used for drilling, reaming, sawing, burring, filing and screw driving functions.

Specifications ComPact Air Drive II (511.701) – Speed (without attachment): 0–900 rpm (maximum speed varies with attachment) – Torque (without attachment): 0–4.7 Nm (maximum torque varies with attachment) – Weight: 0.780 kg – Operating Pressure (with machine running): 6 bar (90 psi) – Air consumption: 250 l/min – Cannulation: 3.2 mm – Cleaning Brush (519.40) and Autoclavable Oil (519.97) included

Attachment release button Allows easy exchange of attachments

Attachment coupling Accepts a wide variety of attachments Instant-reverse trigger Reverses rotation to counterclockwise direction Variable-speed trigger Controls rotational speed

Double hose connector Transports exhaust away from the sterile field when used with a double air hose

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ComPact Air Drive II

User’s Manual

Air inlet valve Controls maximum speed and power, and turns drive off for safety

Attachments Quick Coupling for Kirschner Wires (511.791) – Speed: 0–900 rpm – Torque: 0–4.7 Nm – Cannulation: 3.2 mm (fully open) – Function: – To insert/remove Kirschner wires and guide pins 0.6 – 3.2 mm diameter (any length)

Quick Coupling for drill bits (511.75) – Speed: 0–900 rpm – Torque: 0–4.7 Nm – Cannulation: 1.3 mm – Function: – Accepts cutting tools and instruments with AO ASIF quick coupling fitting – Accepts Oscillating Drill Attachment (511.20) and Radiolucent Drive (511.30) Large Quick Coupling (511.761) – Speed: 0–900 rpm – Torque: 0–4.7 Nm – Cannulation: 3.2 mm – Function: – Accepts cutting tools and instruments with large quick coupling fitting Reduction Drive Unit (511.785) – Speed: 0–340 rpm – Torque: 0–13 Nm – Cannulation: 3.2 mm – Function: – Accepts cutting tools and instruments with AO ASIF reaming fitting – Locks reverse trigger operation to prevent damage to coiled flexible reaming shafts – Accepts Hudson, Trinkle and Modified Trinkle Adaptors Jacobs Chuck with key (511.73) – Speed: 0–900 rpm – Torque: 0–4.7 Nm – Cannulation: 3.2 mm – Function: – Accepts round shafts up to 6.0 mm – Accepts triangle shafts up to 6.5 mm

ComPact Air Drive II

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Operating Instructions - Drive Unit

Important: Use only dry, filtered compressed air or nitrogen to power the ComPact Air Drive II. Never operate air powered machines with oxygen; it creates a danger of fire and explosion. Recommended operating pressure, with the instrument running, is 90 psi (6 bar).

Forward (lower trigger)

For forward (clockwise) rotation, press the variable-speed trigger of the air drive.* Press both triggers for reverse (counterclockwise) rotation. Air Inlet Valve The ComPact Air Drive II air inlet valve controls the maximum speed and power. It also turns the drive unit off for safety. Important: To prevent injuries, the air inlet valve should always be turned to the “off” position when inserting or removing instruments and attachments.

Reverse (both triggers)

*The variable-speed trigger allows control of the speed from 0 to maximum rpm. Maximum torque and speed vary, depending on the attachment.

Air Inlet Valve

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ComPact Air Drive II

User’s Manual

Assembly/Disassembly Connect air hose – Retract the hose coupling collar – Insert the double hose connector of the drive unit into the hose coupling – Release the hose coupling collar

Disconnect air hose – Press the drive unit and hose together and simultaneously retract the hose coupling collar. – Remove the air hose.

Insert attachment – Insert the attachment into the attachment coupling of the drive unit until it engages – Pull lightly on the attachment to confirm it is held securely

Remove attachment – Press the release button and remove the attachment.

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Operating Instructions - Quick Couplings

Quick Coupling for Kirschner Wires (511.791) For insertion of K-wires from 0.6 mm to 3.2 mm diameter. See page 5 for installation and removal of attachments. Important: To prevent injuries, the air inlet valve should always be turned to the “OFF” position when inserting or removing K-wires. Insert a K-wire/guide pin in the attachment: Open the cannulation fully by turning the adjustment collar to the open position (in the 3.2 mm direction). Insert the wire and turn the adjustment collar as far as possible to the closed position (in the 0.6 mm direction) until the wire is clamped, keeping the wire centered in the attachment. Turn the adjustment collar back 3 clicks (in the 3.2 mm direction). The spring-loaded mechanism will prevent the wire from falling out; however, it will allow the attachment to be repositioned on the wire. (Confirm that the wire can be repositioned; open the adjustment collar by another 2–4 clicks, if necessary). Insert the K-wire/guide pin into the bone Insert the wire by simultaneously pulling back the attachment lever and pressing the lower (variable-speed) trigger of the drive unit. To reposition the attachment on the wire, release the lever and move the Compact Air Drive to the desired position. Remove the K-wire/guide pin from the bone Open the adjustment collar fully (in the 3.2 mm direction) then guide the drive unit with attachment over the wire. Close the adjustment collar until the wire is clamped, then turn the collar back 3 clicks. Pull the attachment lever and press both triggers to remove the K-wire/guide pin.

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ComPact Air Drive II

User’s Manual

Sleeve Dial 511.791

Lever

Quick Coupling for Drill Bits (511.75) – Accepts cutting tools and instruments with an AO ASIF quick coupling fitting – Allows use of Oscillating Drill Attachment (511.20) and Radiolucent Drive (511.30)

511.75

Insert an instrument Push the collar of the Quick Coupling forward and insert the instrument shaft completely with a slight rotation. When the shaft is fully inserted, release the collar. Pull on the instrument slightly to be sure it is held securely. Remove an instrument Push the collar of the Quick Coupling forward and remove the instrument.

Large Quick Coupling (511.761) Accepts cutting tools and instruments with a large quick coupling fitting. These include DHS/DCS Triple Reamers, large quick coupling screwdriver shafts, and large quick coupling cannulated drill bits for Synthes intramedullary nailing systems.

511.761

Insert an instrument Retract the collar of the Large Quick Coupling and insert the instrument shaft completely with a slight rotation. When the shaft is fully inserted, release the collar. Pull on the instrument slightly to confirm it is held securely. Remove an instrument Pull back the collar of the Large Quick Coupling and remove the instrument. Important: To prevent injuries, the air inlet valve should always be turned to the “OFF” position when inserting or removing instruments from the Quick Couplings.

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Operating Instructions - Reduction Drive Unit (511.785)

The Reduction Drive Unit (511.785) has the following features: – Accepts cutting tools and instruments with AO ASIF reaming fitting – Locks reverse-trigger operation to prevent damage to coiled flexible reaming shafts – Accepts Hudson, Trinkle and Modified Trinkle Adaptors See page 5 for installation and removal of attachments. Important: To prevent injuries, the air inlet valve should always be turned to the “off” position when inserting or removing instruments from the Reduction Drive Unit.

Insert an instrument Insert the instrument shaft into the opening until it engages. Pull lightly on the instrument to confirm it is held securely.

Remove an instrument Pull back the collar of the attachment and remove the instrument.

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ComPact Air Drive II

User’s Manual

511.785

Operating Instructions - Jacobs Chuck with Key (511.73)

The Jacobs Chuck with Key (511.73) accepts round shafts up to 6.0 mm, and triangular shafts up to 6.5 mm. See page 5 for installation and removal of attachments. Important: To prevent injury, the air inlet valve should always be turned to the “OFF” position when inserting or removing an instrument.

511.73

Insert an instrument Open the chuck jaws by turning the key counter- clockwise, or by manually turning the collar. Insert the instrument shaft into the opened chuck.

Close the chuck manually by rotating the collar, keeping the shaft centered in the jaws. Tighten the chuck by turning the key clockwise.

Remove an instrument Turn the key counterclockwise to open the jaws and remove the instrument.

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Care and Maintenance

General Maintenance ComPact Air Drive II (511.701) Attachment release button Reverse trigger (both triggers) Variable speed trigger

Air control valve

Air inlet

Before cleaning, remove all instruments, attachments and hose from the air drive unit. Do not immerse in water. Do not clean in automatic washer or ultrasonic cleaner. Use a neutral pH cleaning solution.

Clean and lubricate drive unit, attachments and air hose by hand immediately after each use.

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Cleaning Before cleaning, turn air control valve to the “OFF” position. Manipulate moving parts under running water to loosen and remove debris. Open and close chucks, and move quick couplings back and forth.

1

1 Manually clean air drive and attachments under running water. Use a mild cleaning solution (neutral pH) and a soft brush. Do not allow water to enter the air inlet of the drive unit.

2

2 Clean cannulations of the air drive and attachments with the cleaning brush. Do not insert cleaning brush into the air inlet. The Quick Coupling for K-wires (511.791) must be fully open to its maximum diameter of 3.2 mm before inserting the brush. Dry all instrumentation with a soft cloth. 3

3 Retract and clean the quick coupling hose end with a soft brush and mild cleaning solution. Do not allow water to enter the air inlets.

4 Clean hose with a mild cleaning solution and a soft brush or cloth.

4

Keep hose ends out of water. Dry all instrumentation with a soft cloth.

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Care and Maintenance

Lubricating Lubricate the ComPact Air Drive II after every cleaning and before sterilization.

1

Use Synthes Autoclavable Oil (519.97). Important: Never lubricate the Radiolucent Drive.

1

Before lubrication, open air control valve. Apply approximately five drops of oil into the air intake of the drive unit. Lubricate triggers.

2

2 Connect the air drive to an air hose. Run the air drive for 20 seconds in both directions.

3 Lubricate all moving parts of the attachments with one or two drops of oil. Operate the parts to distribute the oil. Wipe off excess oil.

3

4 Lubricate the quick coupling hose end with one or two drops of oil.

4

Forward (Lower trigger)

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Reverse (both triggers)

ComPact Air Drive II

User’s Manual

Sterilization

To sterilize the Synthes ComPact Air Drive II equipment and air hoses: – If the handpiece is new, remove the plastic stopper in the nitrogen inlet – Disassemble all parts, including hoses, attachments, adaptors and instruments The Synthes ComPact Air Drive II should be steam sterilized in the graphic case in accordance with the following guidelines: Wrapped

Temperature

Prevacuum

132°–135°C (270°–275°F)

Minimum Exposure Time 4 minutes

Unwrapped (Flash) Prevacuum

132°–135°C (270°–275°F)

4 minutes

Times represent exposure times only, and not total cycle times.

150.16

To minimize hose deformation during autoclaving: – Place absorbent muslin between handpieces and hoses – Do not place weight on the hose Important: Do not accelerate the cooling process. In emergencies, a partially cooled saw or drill can be brought to room temperature by cycling filtered compressed nitrogen or air through it. Hot air and ethylene oxide gas (ETO) sterilization are not recommended. Hot air can damage air hoses, and steam sterilization is a safer alternative than ETO sterilization.

ComPact Air Drive II

User’s Manual

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Troubleshooting

Problem

Possible Causes

Remedy

Machine does not start.

Safety system may be activated.

Slide air inlet to the “ON” position.

Rotor may jam if machine is not used for a long time.

Mout quick couping, then rotate chuck manually, without pressing trigger.

Operating power is too low.

Adjust operating pressure to 90 psi

Machine lacks power.

(6 bar) on regulator.

Machine continues to run after trigger is released.

Air inlet is blocked.

Clean air inlet: remove solid particles with pickups. Important: Do not use sharp tools. Turn air inlet valve to the “OFF” postion.

Air inlet valve may not be completely open.

Slide the inlet valve to the “ON” position.

Air hose is too long.

Overall hose length should not exceed 26 feet (8 meters).

Trigger is jammed by residue.

Immediately turn the mode switch to “OFF”. Operate trigger several times, clean, and oil according to instructions. Important: Use only Synthes autoclavable oil.)

Attachments cannot couple to Drive Unit.

Coupling is blocked by residue.

Remove solid particles with pickups. Oil according to instructions. Important: Do not use sharp tools. Turn air inlet valve to the “OFF” postion.

Cannot remove attachments from Drive Unit.

Release inhibited by pulling on attachment while pressing release buttons.

Press release buttons before attempting to remove attachments.

Cannot attach instrument or difficulty attaching instruments.

Instrument excessively worn, especially insertion part.

Replace attachment.

K-wire completely inserted into coupling, cannot be advanced.

K-wire inserted incorrectly into rear of machine.

Disconnect Quick Coupling, hold Drive Unit with opening down, and shake out K-wire. Important: Turn mode switch to“OFF”.

If suggested solutions are unsuccessful, call the Synthes Service Department at 1-800-288-6698 for servicing information. Annual servicing by qualified Synthes personnel is recommended.

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ComPact Air Drive II

User’s Manual

ComPact Air Drive II Set (150.16)

Graphic Case 60.550.030 Graphic Case Base Assembly for CAD II 60.550.031 Lid for CAD II Graphic Case 60.550.032 Attachment Rack for CAD II Graphic Case 60.550.033 Insert Tray for CAD II Graphic Case 2500 ComPact Air Drive II Binder Instruments 511.701 ComPact Air Drive II 511.73 Jacobs Chuck with Key 511.75 Quick Coupling for drill bits 511.761 Large Quick Coupling 511.785 Reduction Drive Unit 511.791 Quick Coupling for Kirschner wires 519.40 Cleaning Brush 519.51S Double Air Hose - 3 meters with Schrader Stem 519.97 Autoclavable Oil Also Available 690.577.06 Grommets for CAD II Attachment Rack 511.20 Oscillating Drill Attachment 511.30 Radiolucent Drive 511.731 Keyless Jacobs Chuck 511.782 Hudson Adaptor 511.783 Modified Trinkle Adaptor 511.784 Trinkle Adaptor 511.786 Reduction Drive Unit with Reverse 511.80 Oscillating Saw Attachment 511.801 Oscillating Saw Attachment II 511.902 Reciprocating Saw Attachment 511.904 Sternum Top for 511.902 519.50 519.51 519.53

Double Air Hoses, with Synthes stem 2 mm 3 mm 5 mm

519.50S 519.53S

Double Air Hoses, with Schrader stem 2 mm 5 mm

519.98

Spare Container with Autoclavable Oil

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Cutting Tools

Saw blades, calibrated, sterile Blade Calibrated Width (mm) Length (mm) 519.100S 27 50 519.103S 10 25 519.104S 10 50 519.105S 20 50 519.106S 19 70 519.113S 18 70 519.150S 14 50 519.170S 27 70 519.190S 50 70 519.200S 27 70 519.210S 27 70 519.230S 6 25 519.250S 14 25

Cutting Thickness (mm) 0.6 0.6 0.6 0.6 1.0 1.2 0.6 0.8 0.8 1.0 1.2 0.6 0.6

519.107S 519.108S 519.109S 519.114S 519.115S 519.116S 519.117S 519.118S

Saw Blades, calibrated, aggressive tooth, sterile only Calibrated Cutting Width (mm) Length (mm) Thickness (mm) 19 95 0.9 25 95 0.9 25 60 0.9 19 95 1.25 25 95 1.25 19 95 1.4 25 95 1.4 12.5 90 0.9

511.905S 511.907S 511.909S 511.912S 511.915S

Reciprocating Saw Blades, sterile Cutting Cutting Length (mm) Thickness (mm) 80 1.1 55 1.1 55 0.9 68 1.1 42 0.8

Service and Extended Warranty Programs for ComPact Air Drive II Set

W1.150.16 W3.150.16

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One-Year Extended Warranty and Service Program Three-Year Extended Warranty and Service Program

ComPact Air Drive II

User’s Manual

519.100S

519.104S

519.250S

519.108SS

511.905S

511.907S

511.909S

511.912S

Synthes Anspach 4500 Riverside Drive Palm Beach Gardens, FL 33410 Telephone: (561) 627-1080 To order: (800) 327-6887 Fax: (800) 327-6661 E-mail: [email protected] © 2011 Synthes, Inc. or its affiliates. All rights reserved.

Synthes (Canada) Ltd. 2566 Meadowpine Boulevard Mississauga, Ontario L5N 6P9 Telephone: (905) 567-0440 To order: (800) 668-1119 Fax: (905) 567-3185

Anspach and Synthes are trademark of Synthes, Inc. or its affiliates.

www.synthes.com www.anspach.com Printed in U.S.A. 12/11 J1633-E