Dräger Medical
Evita 4 Technical Documentation 8th edition Nov 2022
Technical Documentation
258 Pages
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Page 1
Evita 4 Intensive Care Ventilator Technical Documentation Evita 4
IPPV
E Einstellung
30 100% O2
P FiO2
20 10
Insp. hold
0
-----
MV
29
VT
669
P
26
i
Alarmgrenzen
Messw. Kurven
-10 1
3
2
Messmanöver
21
,700
1,50
27
40
13,5
IPPV
10
CPAP
SIMV Kalibration
BPAP Konfiguration
! Exp.
Reset Check
Copyright by Dräger Medical AG & Co. KGaA, Lübeck, Germany. Copying is prohibited for commercial purposes. Attention is to be paid to the Instructions for Use/Operating Instructions. This Technical Documentation does not replace the Instructions for Use/Operating Instructions. The warranty and liability conditions of the general terms and conditions for business transactions of Dräger Medical AG & Co. KGaA are not extended by this Technical Documentation. Safety Regulations: Reference is hereby made to the observance of the relevant safety provisions, such as the Medical Product Law (MPG) in Germany, the Pressure Container Ordinance (Druckbehälterverordnung), the Technical Rules for Pressurized Gases (Technische Regeln Druckgase) or the Occupational Health and Safety Provisions (Unfallverhütungsvorschriften). Insofar as reference is made to laws, regulations or standards, these are based on the legal system of the Federal Republic of Germany. Follow your local laws and regulations.
Contents General 1
Symbols and Definitions
2
Function Description 1
General
3
2
Basic principle
3
For internal use only. Copyright reserved.
K5664500IECIVZ.fm
3
2.1
Evita 4 ... 3
2.2
Evita 2 dura ... 6
2.3
Simplified block diagram of the Evita 4 ... 8
2.4
Simplified block diagram of the Evita 2 dura ... 9
CPU 68332 PCB
10
3.1
EEPROM ...11
3.2
Processor system ...11
3.3
RS232 interface ...11
3.4
ILV interface ...11
3.5
Driver ...11
3.6
Clock ...11
3.7
DUART ...11
3.8
DC/DC converter ... 12
3.9
CAN ... 12
3.10 Bus driver ... 12 3.11 Sound generator ... 12 3.12 Reset logic ... 12
5664.500 Evita 4/Evita 2 dura
Version 2.0
Contents
Page I
Contents 4
5
For internal use only. Copyright reserved.
13
4.1
Electrical isolation ... 16
4.2
Power failure logic ... 16
4.3
Voltage monitoring ... 16
4.4
Measurement of temperature and pressure ... 16
CO2 measurement
17
5.1
CO2 sensor ... 18
5.2
Processor Board PCB ... 20
5.3
Power Supply PCB ... 21
6
Power pack
23
7
Evita 4 Graphics Controller PCB
24
8
K5664500IECIVZ.fm
CO2 Carrier PCB
7.1
Processor system ... 25
7.2
Uprog ... 25
7.3
Reset ... 25
7.4
Loudspeaker monitoring ... 25
7.5
Keyboard port and LED driver ... 25
7.6
Display control ... 25
7.7
CAN interface ... 25
7.8
DC/DC converter ... 26
Communication PCB (optional)
27
8.1
Processor system ... 28
8.2
Uprog ... 28
8.3
Reset ... 28
8.4
CAN interfaces ... 28
8.5
RS232 interfaces ... 28
5664.500 Evita 4/Evita 2 dura
Version 2.0
Contents
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Contents
9
10
8.6
Analog outputs ... 28
8.7
DC/DC converter ... 28
8.8
EEPROM ... 29
Pediatric Flow PCB (optional)
29
9.1
Flow measurement ... 30
9.2
Multiplexer ... 30
9.3
A/D Converter ... 30
IFCO Carrier PCB (optional nurse call and other)
31
10.1 General ... 31 10.2 Nurse call ... 31 10.3 Remote Pad ... 32 10.4 Ambient pressure sensor (optional) ... 32 11
Pneumatic Controller PCB
33
11.1 Pneumatic Controller PCB flow measurement ... 34 11.2 Pneumatic Controller PCB block diagram ... 35 11.3 Pressure measurement ... 36 11.4 Flow measurement ... 36 11.5 O2 measurement ... 36 11.6 Fan monitoring ... 36 11.7 Multiplexer ... 37 For internal use only. Copyright reserved.
K5664500IECIVZ.fm
11.8 Solenoid valves ... 37 11.9 PEEP valve control ... 37 11.10 HPSV interface ... 37 11.11 CAN interface ... 37 11.12 Processor system ... 37
5664.500 Evita 4/Evita 2 dura
Version 2.0
Contents
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Contents 11.13 Serial EEPROM ... 38 12
HPSV Controller PCB
39
13
Front Panel PCB of Evita 2 dura
41
13.1 Processor system ... 42 13.2 Loudspeaker monitoring ... 42 13.3 Keyboard port and LED driver ... 42 13.4 Display control ... 42 13.5 Flash VPP ... 42 13.6 Voltage generation ... 42 13.7 CAN interface ... 42 14
7-Segment PCB of Evita 2 dura
43
15
Pneumatics
44
15.1 Gas connection block ... 45 15.2 Parallel mixer or mixer block ... 48 15.3 Mixer connection block ... 48 15.4 Cartridge valves or O2 and AIR HPS valves ... 49 15.5 Pressure sensors ... 51 15.6 Inspiration block ... 52 15.7 Patient system ... 54
For internal use only. Copyright reserved.
K5664500IECIVZ.fm
15.8 PEEP/PIP valve ... 56 15.9 AIR supply ... 57 15.10 O2 supply ... 58 15.11 Inspiration ... 59 15.12 Paw high ... 60 15.13 Emergency pressure relief mechanism ... 60
5664.500 Evita 4/Evita 2 dura
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Contents 15.14 Expiration ... 60 15.15 Medicament Nebulizer ... 61 16
Gas mixture
62
16.1 Function principle ... 62 16.2 Correcting the oxygen HPSV ... 62 16.3 Dependence on the input pressure ... 62 16.4 BTPS/NTPD conversion ... 63 17
Pneumatics function diagram
64
17.1 Pneumatics function diagram ... 65
For internal use only. Copyright reserved.
K5664500IECIVZ.fm
Replacing Non-Repairable Items 1
Replacing the O2 Sensor
66
2
Replacing the Ambient-Air Filter
67
3
Replacing the Cooling-Air Filter
68
4
Replacing the Battery for Data Protection
69
5
Replacing the Real-Time Clock
71
6
Pressure Regulator(s)
73
6.1
Replacing the AIR Pressure Regulator ... 73
6.4
Adjusting the O2 Pressure Regulator ... 78
5664.500 Evita 4/Evita 2 dura
Version 2.0
Contents
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Contents Service Diagnosis Mode 1
General
79
2
Call-up of service diagnosis mode
81
3
”Front” diagnosis
82
3.1 4
For internal use only. Copyright reserved.
”Electronic” diagnosis
84
4.1
Diagnosis page ”Sensors” of ”Electronic” ... 84
4.2
Diagnosis page ”Microprocessor” of ”Electronic” ... 86
5
Diagnosis page ”Extended hardware” of ”Electronic”
89
6
”Pneumatic” diagnosis
90
7
K5664500IECIVZ.fm
Diagnosis page ”Microprocessor” of ”Front” ... 82
6.1
Diagnosis page ”Valves” of ”Pneumatics” ... 90
6.2
Diagnosis page ”Sensors” of ”Pneumatics” ... 92
6.3
Diagnosis page ”Microprocessor” of ”Pneumatics” ... 96
Error list
97
7.1
Diagnosis page ”Logbook” (error list) ... 97
7.2
Structure of the error list ... 98
7.3
Error number definition ... 99
Schematics and Diagrams 1
Slots for the PCBs
5664.500 Evita 4/Evita 2 dura
Version 2.0
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Contents
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Contents
1
Spare Parts List
102
2
Test List
102
For internal use only. Copyright reserved.
K5664500IECIVZ.fm
Annex
5664.500 Evita 4/Evita 2 dura
Version 2.0
Contents
Page VII
General
This Technical Documentation/Service Manual conforms to the International Standard IEC 60601-1. Read each step in every procedure thoroughly before beginning any test. Always use the proper tools and specified test equipment. If you deviate from the instructions and/or recommendations in this Technical Documentation/Service Manual, the equipment may operate improperly or unsafely, or the equipment could be damaged. Use only original Dräger parts and supplies. The maintenance procedures described in this Technical Documentation/Service Manual may be performed by qualified service personnel only. These maintenance procedures do not replace inspections and servicing by Dräger Medical AG & Co. KGaA.
Strictly follow the Instructions for Use/Operating Instructions! This Technical Documentation does not replace the Instructions for Use/Operating Instructions. Any use of the product requires full understanding and strict observation of the product-specific Instructions for Use/Operating Instructions.
All rights reserved. Copyright reserved.
K5664500A01.fm 03.03.03
Unless otherwise stated, reference is made to laws, regulations or standards (as amended) applicable in the Federal Republic of Germany.
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
General
Page 1
1
Symbols and Definitions − A dash (-) is used to identify items on a list. − A bullet (•) is used to identify a sentence that contains direct work instructions.
This symbol is used to provide important information that, if ignored, could lead directly to a patient’s or operator’s injury. It is also used to provide important information that, if ignored, could lead directly to equipment damage and, indirectly, to a patient’s injury.
This symbol is used to provide additional information, operating tips, or maintenance suggestions.
Inspection
=
examination of actual condition
Servicing
=
measures to maintain specified condition
Repair
=
measures to restore specified condition
Maintenance
=
inspection, servicing, and repair
All rights reserved. Copyright reserved.
K5664500A01.fm 03.03.03
Definitions according to German standard DIN 31051:
5664.500/800 Evita 4/Evita 2 dura
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General
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Function Description
1
General
The Evita 4/Evita 2 dura is a time-cycled, constant-volume long-term ventilator for adults and children. The features and ventilation modes depend on the specific device and its optional features; they are described in the Instructions for Use of the specific device.
2
Basic principle
2.1
Evita 4
The Evita 4 consists of three components which communicate via a CAN (fast serial interface). − Control unit − Electronics
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F5664500T015664800.fm 03.03.03
− Pneumatics
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
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Control unit Evita 4
IPPV
E Störung O2-Messung Einstellung
30 100% O2
P FiO2
20 10
Insp. hold
0
-----
MV
29
VT
669
P
26
i
Alarmgrenzen
Messw. Kurven
-10 1
3
2
Messmanöver
21
,700
1,50
13,5
IPPV
27
40
10
CPAP
Reset Check
SIMV Kalibration
BPAP Konfiguration
Electronics
I O
CAN
UNOM 100...140 VAC 50/60 Hz INOM 3,2...1,2 A
COM1 RS 232C F1, F2 T5H 250 V IEC 127-21V
ILV Sync.
SpO2
Temp. CO2
Extensionbox
Pneumatics ! Exp.
Fig. 1: Basic components
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F5664500T015664800.fm 03.03.03
2.1.1
Control unit
The control unit is the interface between the device and the operator. The control unit serves to make adjustments, to display measured values and to generate alarms. In the control unit the display, membrane keypad, touch screen and Graphics Controller PCB are accommodated.
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
Page 4
2.1.2
Electronics
The electronics is the central control unit of the Evita. It includes the CPU 68332 PCB, the CO2 Carrier PCB with the Processor Board PCB and Power Supply PCB and the power pack (Communication PCB, Paediatric Flow PCB, IFCO PCB, and the optional SpO2 PCB). 2.1.3
Pneumatics
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F5664500T015664800.fm 03.03.03
The pneumatics controls the pneumatic valves following preset ventilation parameters. It includes an independent microprocessor system and the valve control. In the pneumatics the Pneumatics Controller PCB, the HPSV Controller AIR/O2 PCB, the PEEP valve, the mixer, the pressure connection, the flow sensor and the O2 sensor are accommodated.
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
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2.2
Evita 2 dura
The Evita 2 dura has three components which communicate via a CAN (fast serial interface). − Control unit − Electronics − Pneumatics
Front panel Evita 4
IPPV
Einstellung
30
SIMV + ASB 100% O2
hold
Exsp. hold
FiO2 MVtotal
10
4
2
ts
1
60 30 0 30 60
10.2
MV
2
2
669
i Trigger L/min
Rampe s
Alarm Reset
Messw. Kurven PEEP mbar
f 26 bpm
Pplat
Messmanöver Flow IPPV U/min
PASB über PEEP
Reset Check
SIMV
Info. Bildstop aktiv
27 Ausdruck
Pinsp über PEEP
Tinsp s
P
3
O2 Vol% Alarmgrenzen
29
VT
26 29 Zusätze ,700 I :1,50 E FiO2 13,5 Konfi1:2 35 guration 4 ts
21 0
38 Pmean
VT ----L
Meß-
mbar werte 45 Meß25 manöver
Ppeak
0
0
L/min Alarm14.5 grenzen
12.8
-10 Insp. hold
Erw.
P mbar 20 40 20
100% Insp. O2
Evita 2 dura
E Störung O2-Messung
P
Stop
40
CPAP
10
Kurven
Werte 1 2
IPPV
BPAP BIPAP
SIMV
Kalibration weitere Modi
Konfiguration
Electronics
I O
CAN
UNOM 100...140 VAC 50/60 Hz INOM 3,2...1,2 A
COM1 RS 232C F1, F2 T5H 250 V IEC 127-21V
ILV
Sync. SpO2
Temp. CO2
Extensionbox
Pneumatics !
All rights reserved. Copyright reserved.
F5664500T015664800.fm 03.03.03
Exp.
Fig. 2: Basic components
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
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2.2.1
Front panel
The front panel is the interface to the user. The front panel allows the user to adjust the desired values; it displays the measured values and alarms. The front panel also contains the LCD, the membrane keyboard, the 7-segment displays, the Front Panel PCB, and the 7-Segment PCB. 2.2.2
Electronics
The electronics is the central control unit of the Evita 2 dura. It contains the CPU 68332 PCB, the power pack, the CO2 Carrier PCB including the Processor Board PCB (optional), and the Power Supply PCB (optional). The Communication PCB, the IFCO PCB the Paediatric Flow PCB, and the SpO2 PCB are optional features. 2.2.3
Pneumatics
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F5664500T015664800.fm 03.03.03
The pneumatics controls the pneumatic valves following preset ventilation parameters. It includes an independent microprocessor system and the valve control. In the pneumatics the Pneumatics Controller PCB, the HPSV Controller AIR/O2 PCB, the PEEP valve, the mixer, the pressure connection, the flow sensor and the O2 sensor are accommodated.
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
Page 7
2.3
Simplified block diagram of the Evita 4
P
P IPPV 30
E Störung O2-Messung
P FiO2
-----
MV
29
20 10
VT
0
669
-10 1
21
,700
3
2
1,50
P
26
O2
IPPV
13,5
5V
SIMV 27
40
CPAP
10
BPAP
4
5
10
25
11
12 13 14
9
3
18 19
20 21 2223 24
15
2
...
1
68 332 + TI 34010
6 7
68 332
16 17
68 332
Fig. 3: Basic principle
1 2
3 4
Keys Rotary knob including acknowledgement (by pressing knob) Touchscreen TFT display 640 x 480
5
Information LEDs and Alarm LEDs
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F5664500T015664800.fm 03.03.03
6 7 8 9 10 11
CAN bus Graphics processor reset Not applicable Loudspeaker with sound chip Second loudspeaker (piezo) Voltage monitoring (activates reset of the processors and the piezo) 12 Rechargeable battery (Goldcap capacitor)
5664.500/800 Evita 4/Evita 2 dura
13 Supply voltages 14 Power switch
15 Second inspiratory Paw 16 Reset pneumatics processor and venting 17 Electronics processor reset and second loudspeaker alarm 18 Inspiratory Paw 19 O2 sensor 20 FiO2 (HPSV mixer) 21 AIR (HPSV mixer) 22 Flow sensor 23 Expiratory valve with PEEP 24 Expiratory Paw
Version 2.0
Function Description
Page 8
2.4
Simplified block diagram of the Evita 2 dura
P
P SIMV + ASB
Erw.
!!! PAW hoch
P mbar
MVtotal
40
12.8
20
Ppeak
0
2
4
ts
60 30 0 30 60
38 Pmean
26 0
2
4
ts
L/min Alarm14.5 grenzen
10.2
Meß-
mbar werte 45 Meß25 manöver Pplat
I:E
FiO2
1:2
35 guration
O2
5V
29 Zusätze Konfi-
Info. Bildstop aktiv
4
5
25
10
11
12 13 14
9
3
Front panel
18 19
20 21 22 23 24
15
Electronics
Pneumatics
2
...
1
68020 + 68 332 + F 6554 x
6 7
68 332
16 17
68 332
Fig. 4: Basic principle
1 2
3 4
Keys Rotary knob including acknowledgement (by pressing knob) 7-segment displays LC or TFT display, 640 x 480
5
Information LEDs and Alarm LEDs
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F5664500T015664800.fm 03.03.03
6 7 8 9 10 11
CAN bus Graphics processor reset Not applicable Loudspeaker with sound chip Second loudspeaker (piezo) Voltage monitoring (activates reset of the processors and the piezo) 12 Rechargeable battery (Goldcap capacitor)
13 Supply voltages 14 Power switch
15 Second inspiratory Paw 16 Reset pneumatics processor and venting 17 Electronics processor reset and second loudspeaker alarm 18 Inspiratory Paw 19 O2 sensor 20 FiO2 (HPSV mixer) 21 Flow (HPSV mixer) 22 Flow sensor 23 Expiratory valve with PEEP 24 Expiratory Paw 25 Loudspeaker with current monitoring
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
Page 9
3
CPU 68332 PCB
The CPU 68332 PCB is integrated in the electronic unit of the Evita. The board includes an independent processor system, two external interfaces, three internal interfaces, the loudspeaker control and a serial EEPROM.
Service coding COM 1
Uprog
EEPROM
X2
Reset logic
Flash EPROM
CPU 68332 X2
Sound generator
X1
Bus driver
RAMs
Electrical isolation
COM1
RS232 driver X1, X2
CAN ILV interface ILV
+ 5V
DC/DC converter
Driver
+ 5V ISO
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F5664500T015664800.fm 03.03.03
Clock
X1, X2
2 x RS 232 for optional CO2 and SpO2
DUART
Fig. 5: Block diagram CPU 68332 PCB
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
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3.1
EEPROM
The EEPROM is connected to the synchronized, serial interface 68332. The EEPROM characterizes the Evita (enabled options, serial number, etc.). When replacing the CPU 68332 PCB the EEPROM has to be transferred to the new printed circuit board.
3.2
Processor system
The processor system comprises a 68332 CPU, a 512 kByte RAM and a 1 MByte flash EPROM (electrically programmable and erasable read-only memory). The RAM has a battery back-up. When the battery is being replaced a Goldcap capacitor ensures voltage supply of the RAMs. Programming of the flash EPROMS is only possible if the system identifies the ”SERVICE-Q” signal.
3.3
RS232 interface
The CPU 68332 PCB provides an RS232 interface in the Evita. The interface is labeled COM1. The interface is electrically isolated from the Evita. Electrical isolation is made by means of optocouplers.
3.4
ILV interface
The ILV interface is required for independent-lung ventilation with two Evita units. The ILV interface is not electrically isolated. Pin 3 of the ILV interface is provided with a filler plug. This filler plug prevents confusion with the RS232 interface.
3.5
Driver
The driver adjusts the access times between the 68332, the clock and the DUART.
3.6
Clock
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F5664500T015664800.fm 03.03.03
The clock gives the current time. It has a battery back-up and continues to operate even after the Evita has been switched off.
3.7
DUART
The DUART (Dual Universal Asynchronous Receiver/Transmitter) has two serial interfaces and digital inputs and outputs. The serial interfaces are intended for connection of the SpO2 and the CO2 module.
5664.500/800 Evita 4/Evita 2 dura
Version 2.0
Function Description
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