AMX-4 Installation of Panasonic Batteries Guide Rev7

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IMPORTANT! . . . X-RAY PROTECTION X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should be thoroughly read and understood by everyone who will use the equipment before you attempt to place this equipment in operation. The General Electric Company, Medical Systems Group, will be glad to assist and cooperate in placing this equipment in use. Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no practical design of equipment can provide complete protection. Nor can any practical design compel the operator to take adequate precautions to prevent the possibility of any persons carelessly exposing themselves or others to radiation. It is important that everyone having anything to do with x-radiation be properly trained and fully acquainted with the recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on Radiation Protection, and take adequate steps to protect against injury. The equipment is sold with the understanding that the General Electric Company, GE Healthcare Group, its agents, and representatives have no responsibility for injury or damage which may result from improper use of the equipment. Various protective material and devices are available. It is urged that such materials or devices be used.

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT All electrical installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations, and testing shall be performed by qualified GE Healthcare personnel. The products involved (and the accompanying electrical installations) are highly sophisticated, and special engineering competence is required. In performing all electrical work on these products, GE will use its own specially trained field engineers. All of GE’s electrical work on these products will comply with the requirements of the applicable electrical codes. The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third-party service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

DAMAGE IN TRANSPORTATION DAMAGE IN TRANSPORTATION All packages should be closely examined at time of delivery. If damage is apparent, have notation “Damage in Shipment” written on all copies of the freight or express bill before delivery is accepted or “signed for” by a General Electric representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within this 14−day period. To file a report: ·

Call 1−800−548−3366 and use option 8.

·

Fill out a report on http://egems.med.ge.com/edq/home.jsp

·

Contact your local service coordinator for more information on this process.

Rev. June 13, 2006

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DIRECTION 2165154−100

LITHIUM BATTERY CAUTIONARY STATEMENTS Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions. Il y a danger d’explosion s’il y a replacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type recommandé par le constructeur. Mettre au rébut les batteries usagées conformément aux instructions du fab

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REVISION HISTORY

REV A 0 1 2 3 4 5 6 7

DATE

REASON FOR CHANGE

June 27, 1996 July 1, 1996 October 18, 1996 December 10, 1997 May 8, 2001 September 16, 2002 June 10, 2003 March 26, 2008 June 23, 2008

Preliminary release. Initial release. Was 46−017552. Sectionalized; Added reference to CPU/charger board replacement. General update; Added HAWKER return box for batteries. Added Panasonic batteries. Clarified procedure to install Panasonic batteries. Added CPU board 46−264974G4, G5, G6. Removed Genesis battery information. Added battery cable leads note above Section 3−2−1. Resolves PQR 13148025.

LIST OF EFFECTIVE PAGES

PAGE NUMBER

REVISION NUMBER

Title Page

7

i thru viii

7

1 thru 42

7

Back Page

−

PAGE NUMBER

REVISION NUMBER

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PAGE NUMBER

REVISION NUMBER

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TABLE OF CONTENTS SECTION 1 Materials and tools... 1-1 Battery Kits Available... 1-2 Field Supplied Materials, Special Tools, Supplies, and Test Equipment . .

1 1 2

SECTION 2 Check CPU and charger boards... 2-1 Check CPU Firmware... 2-2 Check Central Processor Unit (CPU)... 2-2-1 Set for French or English Operator Messages... 2-2-2 JP1 Jumper Position Possibilities... 2-3 Check Battery Charger Board...

4 5 5 5 7 7

SECTION 3 Remove Old Batteries and Wiring... 3-1 Remove Trim Covers... 3-2 Remove Batteries... 3-2-1 Remove Battery Compartment Cover... 3-2-2 Disconnect and Remove Batteries...

8 8 9 9 10

SECTION 4 Dispose of Old Batteries... 4-1 Hawker Battery... 4-2 Gates Battery... 4-2-1 Build Cardboard Fillers... 4-3 Panasonic Battery... 4-4 Return Battery... 4-4-1 USA Pole... 4-4-2 Non−US...

12 12 13 13 15 16 16 16

SECTION 5 Install panasonic Batteries with sense board 2334738−2...

17

SECTION 6 Load Defaults and Recalibrate System...

26

SECTION 7 Final Steps...

27

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SECTION 1 MATERIALS AND TOOLS 1-1

Battery Kits Available 1. 46−329314G5:

Upgrade Panasonic with RTV Sense Board (see Table 1)

2.

46−329098G3:

9 Panasonic Batteries Only (see Table 2)

3.

46−329098G5:

Panasonic Kit with RTV Sense Board [No Batteries] (see Table 3)

4.

2172339−2: 1 Panasonic Battery

TABLE 1

Kit Contents: Upgrade Panasonic with RTV Sense Board ITEM

PART NO.

DESCRIPTION

QTY.

1

2278932

BATTERY 12.0 VOLTS 28 AH/KG_− INCLUDING TWO M5 NUTS

9

2

2391994

INDIVIDUAL BATTERY RETURN BOX

9

9

2100969

BATTERY SEPARATOR PAD

4

10

46−328432P3

WASHER LOCK − SPRING 6.1 MM 11.8 MM ZINC PLATED, SPRING STEEL

18

11

2334738−2

BATTERY SENSE CIRCUIT BOARD

1

12

46−329061P1

AMX4 BATTERY SPACER

3

13

46−329061P2

AMX4 BATTERY SPACER

1

14

46−329062P1

AMX4 BATTERY SPACER

1

15

46−329063P1

AMX4 BATTERY SPACER

1

16

46−329064P1

AMX4 BATTERY SPACER

1

17

46−329065P1

AMX4 BATTERY SPACER

3

18

2337803

BATTERY SPACER FOR AMX 4

1

19

2337894

BATTERY CABLE LEAD # 1

5

20

2337894−2

BATTERY CABLE LEAD # 2

2

21

2337894−3

BATTERY CABLE LEAD # 3

2

22

2337894−4

BATTERY CABLE LEAD # 4

1

23

2337871

BATTERY SENSE CABLE HARNESS

1

28

46−316915G2

BATTERY TEST HARNESS CABLE WITH A PWA INTERFACE CONNECTOR ON ONE END AND A TERMINAL STRIP BLOCK AT THE OTHER END.

1

29

46−208560P13

SCREW SCREW OLD F70B5A ZINC PL

2

30

46−170012P34

4−40, 1/4~ HEX, 3/32 THICK KEPS NUT O~ALL HT 7/64 WASH OD 9/32 WASH MAT THK 13 CAD PL KEPS

2

31

46−208758P2

5.5~ X .140~ SELF−LOCKING CABLE TIE. 1/16~ TO 1−1/4~ WIRE BUNDLE RANGE. 30LB TENSILE STRENGTH, NYLON MATR~L.

4

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TABLE 1 (CONT.)

Kit Contents: Upgrade Panasonic with RTV Sense Board ITEM

PART NO.

DESCRIPTION

QTY.

32

46−329183P1

LABEL OLD FRENCH/ENGLISH

1

33

2165154−100

AMX−4 INSTALLATION OF GENESIS BATTERIES

1

34

46−303747P1

SHIPPING LABEL

9

35

46−303755P1

LABEL

18

36

46−303768P1

NO AIR SHIPMENT LABEL

9

37

2206971

BOX SEALING TAPE CLEAR 48MM X 50M 3M 111−1−371C

2

38

2355355

UPDATE BATTERY PACKAGING KIT

1

TABLE 2

Kit Contents: 9 Panasonic Batteries Only ITEM

PART NO.

DESCRIPTION

QTY.

1

2278932

BATTERY 12.0 VOLTS 28 AH/KG_− INCLUDING TWO M5 NUTS

9

2

2100969

BATTERY SEPARATOR PAD

4

3

46−303747P1

SHIPPING LABEL

9

4

46−303755P1

LABEL

18

5

46−303768P1

NO AIR SHIPMENT LABEL

9

6

2391994

INDIVIDUAL BATTERY RETURN BOX

9

10

2165154−100

AMX−4 INSTALLATION OF GENESIS BATTERIES

1

11

2355354

SERVICE BATTERY PACKAGING KIT

1

TABLE 3

Kit Contents: Panasonic Kit with RTV Sense Board [No Batteries] ITEM

1-2

PART NO.

DESCRIPTION

QTY.

1

2337803

BATTERY SPACER FOR AMX 4

1

2

2337871

BATTERY SENSE CABLE HARNESS

1

3

2337894

BATTERY CABLE LEAD # 1

5

4

2337894−2

BATTERY CABLE LEAD # 2

2

5

2337894−3

BATTERY CABLE LEAD # 3

2

6

2337894−4

BATTERY CABLE LEAD # 45

1

7

2334738−2

BATTERY SENSE CIRCUIT BOARD

1

8

2165154−100

AMX−4 INSTALLATION OF GENESIS BATTERIES

1

Field Supplied Materials, Special Tools, Supplies, and Test Equipment D

Digital voltmeter with 200 milliampere scale

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Required accuracy for the digital voltmeter for AMX Charger Calibration is + 0.3 VDC at 120 VDC. D

Storage oscilloscope

D

HV divider (C1515A) with: −

Five foot (1.5 meter) HV cables

−

17.5 foot (5.3 meter) Belden 8422 cable (46−219921G2)

D

Torque wrench set (46−268445G1)

D

Drill and 9/64 inch drill bit

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SECTION 2 CHECK CPU AND CHARGER BOARDS ILLUSTRATION 1 FLOW CHART Start

Section 2 Check CPU & Charger Board

Is CPU 46−264974G2, G4,G5 or G6?

Y

N

Is CPU 46−264974G1?

Y

Is CPU Firmware Reg G or Later?

N

Y

Order Firmware Kit 46−329225G1*

N *While the firmware kit can be used, it is recommended that the CPU be replaced with a 46−264974G5 version board. Several changes have been incorporated into the G5 to improve quality.

Order CPU 46−264974G5

Is Charger Board 46−288786G1/G2?

N

Order 46−288786G1/G2

Y

End Section 2

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DIRECTION 2165154−100 Check CPU Firmware Newer firmware (version 46−329187G1/46−329188G1 and after) limits the charge cycle time. CPU and firmware should be upgraded to the latest revision to upgrade the battery charging algorithm. Verify revision of current CPU board or replace CPU board in accordance with Section 2-2 and Table 4.

TABLE 4 CPU FIRMWARE

CPU BOARD PART # AND REV.

CHECK/VERIFY

ORDER

46−264974G1 REV. G OR LATER

EPROMS ARE 46−329187G1 (U104) /46−329188G1 (U51)

46−329225G1 FIRMWARE KIT

46−264974G2, G4, G5, G6

N/A

N/A

46−264974G1−F OR EARLIER REV OR ANY PRIOR VINTAGE CPU BOARD

N/A

46−264974G5

NOTE: FOR 46−264974G1−G OR 46−264974G2, G4, G5, G6

VERIFY JP1 JUMPER IN B" AND THAT DIP SWITCH S75 POSITIONS 5 AND 7 ARE IN ACCORDANCE WITH SECTION 2-2-1.

Note:

2-2

U51 contains calibration routines. U104 contains applications and diagnostic routines.

Check Central Processor Unit (CPU) Order replacement CPU board 46−264974G5 or later if not already present. Older firmware (before version 46−329187G1/46−329188G1) does not limit the time of the charge cycle. This can cause excessive overheating while charging if a battery is failed.

2-2-1

Set for French or English Operator Messages Selection of French or English operator messages is determined by position 6 of DIP switch S75 on the AMX Controller (CPU) Board. 1. Look at the operator messages displayed to determine if they are in the desired language. 2. To change the language of the operator messages, set Position 6 of DIP switch S75 on the CPU Board in accordance with Illustrations 2 and 3. Note:

The other positions of S75 are shown for reference, but should not require changing.

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ILLUSTRATION 2 S75 ROCKER SWITCH SETTINGS

1 2 3 4 5 6 7 8 CLOSED (ON)

POSITIONS 5, 6 & 7 CLOSED (ON), WITH ROCKERS DEPRESSED THIS SIDE

OPEN (OFF)

POSITIONS 1, 2, 3, 4 & 8 OPEN (OFF), WITH ROCKERS DEPRESSED THIS SIDE

FRENCH

1 2 3 4 5 6 7 8 CLOSED (ON)

POSITIONS 5 & 7 CLOSED (ON), WITH ROCKERS DEPRESSED THIS SIDE

OPEN (OFF)

POSITIONS 1, 2, 3, 4, 6 & 8 OPEN (OFF) WITH ROCKERS DEPRESSED THIS SIDE

ENGLISH

ILLUSTRATION 3 S75 SLIDE SWITCH POSITIONS

1 2 3 4 5 6 7 8 CLOSED (ON)

POSITIONS 5, 6 & 7 CLOSED (ON), WITH LEVERS THIS SIDE

OPEN (OFF)

POSITIONS 1, 2, 3, 4 & 8 OPEN (OFF), WITH LEVERS THIS SIDE

FRENCH

1 2 3 4 5 6 7 8 CLOSED (ON)

POSITIONS 5 & 7 CLOSED (ON), WITH LEVERS THIS SIDE

OPEN (OFF)

POSITIONS 1, 2, 3, 4, 6 & 8 OPEN (OFF) WITH LEVERS THIS SIDE

ENGLISH

TABLE 5 CPU DIP SWITCH POSITIONS

PORT ADDR& BIT #

SW #

NORMAL POSITiON

SW NAME

1

OFF

−

(NONE)

−

2

OFF

−

(NONE)

−

3

OFF

OPT SW 1

ENABLES POWER SUPPLY4 TESTS

1100H BIT 6

OFF (PORT LOGIC 1) = ENABLES +24, +15 TESTS ON (PORT LOGIC 0) = DISABLES +24, +15 TESTS

4

OFF

BAUD RATE

SELECTS BAUD RATE

1100H BIT 5

OFF (PORT LOGIC 1) = 375K BAUD RATE ON (PORT LOGIC 0) = 187.5K BAUD RATE

5

ON

OPT SW 4

(NOT USED)

1000H BIT 2

6

OFF−ENG ON−FREN

OPT SW 3

SELECTS LANGUAGE OF MESSAGE

1000H BIT 1

OFF (PORT LOGIC 1) = ENGLISH ON (PORT LOGIC 0) = FRENCH

7

ON

OPT SW 2

CYCLES CPU

1400H BIT 2

OFF (PORT LOGIC 1) = CYCLE CPU AT POWER UP (SEE NOTE 1 BELOW) ON (PORT LOGIC 0) = NORMAL RUN MODE

8

OFF

−

FUNCTION

(NONE)

−

6

COMMENTS

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AMX−4 INSTALLATION OF PANASONIC BATTERIES

REV 7 2-2-2

2-3

DIRECTION 2165154−100 JP1 Jumper Position Possibilities D

A - No write protect; the CPU has control when data is written

D

B - Data may be written only in RAM 1 when service switch is in the service mode

D

C - Data is write protected all the time and cannot be written into. RAM 1 (U107) stores cal data; RAM 2 (U54) stores auto cal data and data log

Check Battery Charger Board The minimum battery charger board is a 46−288786G2 or newer. It is fully backward compatible and is recommended for all units. The 46−288786G1 board is the non−EMC compliant version of the G2 board.

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SECTION 3 REMOVE OLD BATTERIES AND WIRING Before starting to remove batteries, be sure that the AMX key switch is OFF, the circuit breaker is OFF, and the charger cord is unplugged. PERSONAL INJURY! REMOVE ALL JEWELRY AND RINGS WHEN HANDLING BATTERIES OR REACHING IN BATTERY COMPARTMENT. USE EXTREME CAUTION; HIGH AMPERAGE AND VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON BATTERIES.

WARNING

3-1

Remove Trim Covers 1. Pull corners of front cover from ball stud retainer sockets on frame. See Illustration 4.

ILLUSTRATION 4 SIDE COVERS

HAND SWITCH 4−40 x 3/8 SCREWS RIGHT COVER 6−32 X 1/2 BLACK OXIDE SCREW BALL STUDS

FRONT COVER BALL STUDS

BATTERY COMPARTMENT COVER SCREWS TOP AND BOTTOM 4−40 x 3/8 SCREWS LEFT COVER 6−32 X 1/2 BLACK OXIDE SCREW

2. Remove two screws retaining rear cover on base assembly. Remove rear cover. 3. Disconnect hand switch on right side trim cover. 4. Remove two 4−40 x 3/8 binding head screws and one 6−32 x 1/2 black oxide binding head screw holding each cover to base and frame assemblies. 5. Pull covers off ball stud retaining sockets and carefully remove from unit.

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DIRECTION 2165154−100 Remove Batteries PERSONAL INJURY ! REMOVE ALL JEWELRY AND RINGS WHEN HANDLING THE BATTERIES OR REACHING IN THE BATTERY COMPARTMENT. USE EXTREME CAUTION, HIGH AMPERAGE AND VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON BATTERIES.

WARNING

Note:

Note: 3-2-1

During removal: D

References to the right and left sides of battery compartment are relative to the view shown in Illustration 6.

D

Cable numbers (#s) indicated in Illustration 6 and in this instruction are marked on the parts.

D

Disconnect cables only in the order instructed, and only when instructed.

D

Don’t remove paper backing from any insulating separator pad.

D

All battery lead connectors must be insulated to prevent electrical contact with the frame or other battery terminals.

D

Save all connecting hardware.

Some battery cable leads may not have boots as referred to in the following procedure.

Remove Battery Compartment Cover 1. Verify that AMX key switch is OFF, circuit breaker is OFF, and charger cord is disconnected. 2. Remove and tape battery ground cable marked #2 to ensure that this cable will not short out to any other wiring. SEPARATE THIS CABLE FROM ALL OTHERS. See Illustration 5.

ILLUSTRATION 5 BATTERY COMPARTMENT ACCESS

CIRCUIT BREAKER

CABLE MARKED #4

BATTERY GROUND STUD CABLE MARKED #2 BASE ASSEMBLY BATTERY COMPARTMENT

PLATES 46−286167P1 (IF PRESENT: SEE TEXT)

COVER CAPSCREWS

9