OLS200 and CS200G Operating Manual Ver 9 Jan 2010

1

Safety

2

Getting Started

2 3

2.1 Unpacking 2.1.1 Shaking bath - OLS200 2.1.2 Universal Tray 2.1.3 Test Tube Tray 2.1.4 Cooler - CS200G 2.1.5 Cooling coil - CW200 2.2 Installation 2.2.1 Location 2.2.2 for operating temperatures below ambient 2.2.3 for operating temperatures above 60°C 2.2.4 Fitting the trolley 2.2.5 Fitting the tray 2.2.6 Filling 2.2.8 Connection to electrical supply

3 3 3 3 3 3 3 3 3 3 4 4 4 4

3

5

Operation

3.1 OLS 200 3.1.1 Controls and indicator lamps 3.1.2 Setting the temperature 3.1.3 Shaking 3.1.4 Setting the overtemperature cut-out 3.1.5 Draining 3.2 CS200G

5 5 5 6 7 7 7

4

Accessories

7

4.1 4.2 4.3 4.4 4.5

Universal tray UT200 Plain Tray UTP Tray for test tube racks TT200 Perforated tray for use as an ordinary unstirred bath SBT28 Gabled lid, stainless steel LS200

7 7 8 8 8

5

Fault diagnosis

9

6

Technical specification

10

6.1 6.2

OLS200 orbital/linear shaking bath CS200G refrigerated cooler

10 11

7

Maintenance and service

11

7.1 OLS200 Shaking bath 7.2 Refrigerated cooler: CS200G 7.3 Replacement of fuses 7.3.1 OLS200 Shaker bath 7.3.2 Refrigerated cooler: CS200G

11 11 12 12 12

8

Guarantee

12

9

Service

12

10

Compliance

10.1 10.2 10.3

13

Disposal & WEEE RoHS Directive Electrical safety and Electromagnetic compatibility

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1

Safety

The following symbols marked on the equipment mean:Caution: Read these operating instructions fully before use and pay particular attention to sections containing this symbol Caution: Surfaces can become hot during use.

Always observe the following safety precautions 

Use only as specified by the operating instructions or the intrinsic protection may be impaired.



After transport or storage in humid conditions, dry out the unit before connecting it to the supply voltage. During drying out the intrinsic protection may be impaired.



Connect only to a power supply with a voltage corresponding to that on the serial number label.



Connect only to power supply which provides a safety earth (ground) terminal.



Before moving, disconnect at the power supply socket. Do not remove the IEC connector.



Do not check the temperature by touch; use the temperature display or a thermometer.



To reduce the risk of eye injury during high temperature operation, use safety goggles or spectacles.



Do not touch surfaces which become hot during high temperature operation.



Ensure that the operating temperature is less than the maximum operating temperature of your sample material.



Set the adjustable overtemperature cut-out after setting or changing the set temperature, and reset it at monthly intervals to check that the cut-out is operating correctly.



Ensure that the mains switch is easily accessible during use.



Do not block or restrict ventilation slots.



If liquid is spilt inside the unit, disconnect it from the power supply and have it checked by a competent person.



It is the user’s responsibility to carry out appropriate decontamination if hazardous material is spilt on or inside the equipment.



Do not connect to a power supply or switch on before filling the tank.



Take care when topping up or draining, as the liquid in the tank may be very hot.



If the alarm lamp is illuminated do not touch the liquid or the heater, they may be very hot. Refill carefully, a hot heater can cause a spattering of very hot water droplets and scalding steam.



Always use a lid when operating above 60°C. Take care when rising and removing the lid, it may be hot. Steam and hot vapours can cause scalding.



Drain before moving the bath. Before draining allow the liquid to cool to below 50°C or heat to above 10°C.



Use only liquids specified in the operating instructions, within the specified temperature range. If the alarm lamp is illuminated the liquid temperature may be above its recommended maximum: do not inhale the vapours given off as they may be toxic; liquids should be safely discarded and replaced.

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2

Getting Started

2.1

Unpacking Remove the packing materials carefully, and retain for future shipment or storage.

2.1.1

Shaking bath - OLS200 The pack should contain: shaking bath trolley drive magnet drain insert (located in a clip on the rear panel of OLS200) mains cable these instructions.

2.1.2

Universal Tray Tray fitted with springs for use with flasks.

2.1.3

Test Tube Tray Tray for use with test tube racks.

2.1.4

Cooler - CS200G Refrigerated immersion cooler, for operating temperatures down to 0°C.

2.1.5

Cooling coil - CW200 For operating temperatures at or below ambient, a Grant CW200 heat exchange coil can be used to maintain the temperature at 2°C above the temperature of the coolant.

2.2 2.2.1

Installation Location Position the bath on a firm level surface with the controls facing the operator and adjust the position of the feet so that the bath stands level. This can be done after filling with liquid to the top of the trolley, and levelling the water against the top of the trolley as a reference. It is necessary that the bath is level in order to achieve optimum performance.

2.2.2

for operating temperatures below ambient The unit is insulated for use at temperatures below ambient. It is recommended that the gabled lid is used to reduce heat gain. To fit the cooling coil: remove the flask tray and trolley, then remove the base tray by undoing the retaining 'N' nuts (see figures 1 and 5). CS200G: Stand the CS200G next to the OLS 200 and position the cooling coil in the bottom of the tank, ensuring that it lies flat, with the feed pipe at the rear. CW200: Place the CW200 cooling coil in the bottom of the tank, ensuring that it lies flat, with the input and output pipes at the rear. To secure the cooling coil in position, replace the base tray and washers and tighten the four retaining 'N' nuts (see figure 5). Ensure that the CS200G is located so that the ventilation grilles are not less than 100mm from any obstruction. To use the lid: remove the slot cover and replace in the alternative position, to allow the connecting pipe to pass through.

2.2.3

for operating temperatures above 60°C At operating temperatures above 60°C a lid MUST be fitted. The Grant sloping stainless steel lid directs condensate into the bath to prevent it from dripping into open flasks or tubes.

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2.2.4

Fitting the trolley Caution: The shaker uses a magnet located in the bottom of the tank. Once removed from the bath the drive magnet produces a strong magnetic field and it should be placed in a position where it cannot affect computer discs, cassettes, watches, etc. If your watch is susceptible to magnetic fields, please remove it before removing or fitting the trolley. Once the trolley and drive magnet have been fitted the stray magnetic fields are very small. Fit the drive magnet onto the shaft in the bottom of the bath (see figures 1 and 2). Lower the trolley into the bath, keeping it level, with the drive arm facing the front of the bath (see figure 4); fit the drive arm pin into one of the holes on the drive magnet. See figure 1 and paragraph 3.1.3.2.2 for guidance as to which hole to select. If the drive arm is not parallel to the base of the tank, it may be difficult to fit the pin into the hole.

2.2.5

Fitting the tray The OLS200 shaking bath provides both linear and orbital shaking motion. Select the type of motion you require by altering the position of the tray in the tank. The tray is punched with a 'O' and a ' ' (see figure 3). For orbital motion, position the 'O' nearer the front. For linear motion, position the ' ' nearer the front. For orbital motion: tilt up the far end, locate the near end lip on the wheels nearest to you. Lower the far end and move the trolley sideways until the pin locates in the hole in the drive arm (see figure 4). For linear motion: tilt up the far end, insert the near end lip between the locating strips on the trolley (see figure 4). Lower the far end. To remove the tray: hold both handles and keep the tray level as you lift it. WARNING: For safety, do not remove the tray from the unit when the liquid is hot.

2.2.6

Filling Before filling ensure that the drain pipe is not attached. Fill the bath without the tray fitted, with approximately 9 litres of liquid. Fit the tray and adjust the liquid level to the required immersion depth. When the liquid is level with the top of the tray the flask immersion depth is 50mm. DO NOT operate the bath without any liquid.

2.2.7

Specified liquids: 0 to + 5C

80% water, 20% antifreeze (inhibited ethylene glycol) WARNING: ANTIFREEZE IS TOXIC. IT IS HARMFUL IF SWALLOWED. READ THE SUPPLIERS’ HANDLING INSTRUCTIONS.

+5C to 99C

Water (taps or distilled). See maintenance and service section 7.

Do not use any other liquids without consulting Grant Instruments. 2.2.8

Connection to electrical supply WARNING: The equipment must be earthed (grounded). It is protected by internal electrical fuses. We strongly recommend that the power supply to any equipment for heating liquids should include a residual-current circuit breaker (earth leakage trip). Check that the voltage rating of the products, given on the serial number plate at the power cable entry, is correct for your supply. Fit the mains cable into the IEC power socket at the rear of the unit(s). Connect the plug to the power supply socket.

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3

Operation

3.1 3.1.1

OLS 200 Controls and indicator lamps

Shaking Switch

Shaking Knob

Display Set Button

Temperature Knob

Heater Lamp

Power Switch

Push to Reset Knob

Alarm Lamp

The temperature display normally shows the liquid temperature in C. When the display set C button is pressed the set temperature is shown. The temperature C control knob sets the required operating temperature. Heater lamp (orange) indicates when the heater is on. While the bath is warming up, the lamp is on continuously. As the temperature approaches set point, the lamp starts to flash, and continues to flash intermittently while the unit is controlling at set temperature. Alarm lamp (red) illuminates when the overtemperature cut-out has operated. The overtemperature push to reset knob sets the overtemperature cut-out. The cut-out operates if the liquid temperature rises above its set temperature. When it has operated, the red alarm lamp illuminates and the heater is switched off. The temperature of the liquid continues to be displayed to warn of possible high temperatures. The speed display shows shaking speed in revolutions per minute. In linear motion the number of strokes is twice the number displayed. The shaking/min knob sets the shaking speed. 3.1.2

Setting the temperature The display normally shows the liquid temperature. To show the set temperature at any time, press the display set °C button. To set the required operating temperature, push the display set C button, whilst turning the temperature °C knob until the required temperature is indicated on the display.

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3.1.3

Shaking Switch on shaking. In linear motion the number of strokes/minute is double the number displayed. To set the required revolutions per minute, turn the shaking/min knob until the required speed is displayed. The speed rises slowly to the set value. Following adjustment, the setting should be checked after several minutes. Stroke length for linear movement The stroke length in linear motion can be altered according to your requirement with a choice of three settings. The setting can be changed by altering the position of the drive arm pin in the drive magnet (see figure 1). Hole ‘A’ sets the stroke length at 18mm; there are three alternative positions of hole ‘A’, any of them may be used. Hole 'B' sets the stroke length at 28 mm and Hole 'C' sets the stroke length at 36 mm. See figure 1 for identification of holes. Orbital motion operates ONLY at 9mm radius.

Maximum speed The maximum speed depends on number and size of flasks, liquid depth, operating temperature and, in linear motion, stroke length. The maximum speed will need to be determined for each individual application. To determine the maximum speed, increase the speed until the trolley begins to move erratically or stop; switch the shaking off, turn the speed down and restart. By repeating this procedure the speed can be fine tuned to a maximum point, just below the point at which it de-latches. The shaking trolley is driven by a drive magnet coupled to a rotating magnet below the tank; as the speed is increased a point is reached where the magnetic coupling delatches, causing the trolley either to move erratically or to stop. Liquid depth Maximum speed is achievable with the minimum liquid depth. Liquid depths up to a maximum of 130mm (90mm flask immersion) can be used, but water may splash out at high speeds, particularly with a small number of large vessels. Flasks, stroke length The following table gives a guide to the maximum speeds obtainable with 50mm immersion depth, three different stroke lengths and various sizes and numbers of Erlenmeyer flasks.

Flask size ml

No. flasks

Linear 18mm stroke Hole ‘A’ Max. speed strokes/min

Linear 28mm stroke Hole ‘B’ Max. speed strokes/min

Linear 36mm stroke Hole ‘C’ Max. speed strokes/min

Orbital Hole 'A' Max. speed rpm

1000

1 3

300 220

270 200

180 170

160 130

500

1 6

340 260

220 170

200 120

190 135

250

1 11

380 280

270 200

180 140

200 145

100

1 18

50

1 28

OLS200, CSG200 Operating Manual

200 145 360 260

300 200

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170 140

200 150

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3.1.4

Setting the overtemperature cut-out To protect both the unit and your samples, the overtemperature cut-out should be set each time the required operating temperature is changed. Turn the overtemperature push to reset knob fully clockwise and press to reset. The cut-out is now set at its maximum. Allow the bath to stabilise at the required operating temperature. Turn the control slowly anticlockwise using a screwdriver until the red alarm lamp comes on. Press the knob and gently turn clockwise until the alarm lamp goes out. Turn the knob anticlockwise three quarters of the way back towards the point where the alarm lamp came on. The overtemperature cut-out is now set approximately 10°C above the required operating temperature. Note: When the cut-out has operated, the bath needs to cool to below the set temperature before the cut-out can be reset. Push the knob to reset the cut-out.

3.1.5

Draining Allow the liquid to cool to below 60°C before draining. The drain connector is positioned on the rear panel. The drain insert is fitted into a clip on the rear panel next to the drain connector. Connect a suitable pipe to the drain insert. Place the end of the pipe over a drain or in a container. Push the drain insert into the drain connector. The liquid will now drain from the bath. To remove, press the button and pull out the insert. Replace in the clip.

3.2

CS200G The mains (power) switch is on the rear of the unit. Switch on at the rear. Always ensure that the bath is switched on to provide temperature control, and that shaking is switched on at low temperatures, to prevent the formation of ice. Do not switch on if: - the temperature of the liquid in the bath is above 40°C - the cooler has been tilted by more than 25° during the past six hours - the interval since switching off the cooling system is less than 10 minutes

4

Accessories

4.1

Universal tray UT200 The universal tray accommodates a wide variety of vessels. The configuration of the springs can be altered to accommodate the maximum number of each size of Erlenmeyer flask as follows: Figure 45 x 25 ml flasks 6 28 x 50 ml flasks 7 18 x 100 ml flasks 8 11 x 250 ml flasks 9 6 x 500 ml flasks 10 3 x 1000 ml flasks 11 Springs may be removed to accommodate awkward shaped vessels, for example boxes for hybridisations. There are two rows of holes in the long sides. The upper set should be used for high vessels and the lower set for vessels up to about 50mm tall. Select the spring configuration which best suits the application. To change spring positions, slide out the retaining rod, place the end of the spring into the required hole and refit the rod.

4.2

Plain Tray UTP Universal tray without springs.

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4.3

Tray for test tube racks TT200 The tray accommodates up to five test tube racks as follows: H1 test tube racks: H1-10 rack holds 48 x 10 mm tubes H1-13 rack holds 44 x 13 mm tubes H1-16 rack holds 24 x 16 mm tubes HI-19 rack holds 21 x 19 mm tubes H1-25 rack holds 12 x 25 mm tubes H1-30 rack holds 10 x 30 mm tubes

4.4

Perforated tray for use as an ordinary unstirred bath SBT28 Remove the trolley leaving the drive magnet in position, and fit the SBT28 perforated tray to provide a platform on which vessels or racks can be placed.

4.5

Gabled lid, stainless steel LS200 To use the lid with a cooler, remove the slot cover and replace it in the alternative position, to allow the connecting pipe to pass through.

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5

Fault diagnosis

Whilst it is not possible to cover all fault conditions, the following procedures provide guidance for solving simple faults which can occur in normal operation. The operator should not attempt to cure internal faults, but should return the unit for service to Grant Instruments' Service department or their distributor in other countries. Before starting this procedure set power and shaking switches OFF. Symptom Unit does not operate

Possible Cause

Action required

Unit not switched on

Switch on

Unit not plugged into power supply

Plug in, switch on

Power supply failure

Check that other electrical appliances on the same circuit are working

Fuse blown in unit or in plug (UK Check and replace - see 7.3.1. units only) Alarm lamp on

Overtemperature cut-out has operated

Reset the cut-out and check the settings as described in 3.1.4. If the cut-out operates again or cannot be reset, have the unit checked by a competent person

Temperature does not rise when expected

Set temperature is lower than liquid temperature

Check set temperature

Set temperature is too close to ambient

Raise set temperature, or use cooler

Temperature control circuit fault

Have unit checked by a competent person

Temperature continues to rise when not expected OR heater lamp on

Set temperature is higher than liquid temperature

Check setting

Temperature control circuit fault

Have unit checked by a competent person

Trolley not shaking shaking display zero

Shaking not switched on

Switch on

Trolley not shaking speed display not zero

Incorrectly fitted trolley

Check fitting of trolley

Speed too high

Reduce speed

No display or speed incorrect

Speed control circuit fault

Have unit checked by a competent person

Speed reduces

Trolley has scaled up

Immerse in descaler, or clean - see 7.1

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OLS200, CSG200 Operating Manual

6

Technical specification

This equipment is designed for indoor use in laboratory conditions, with room temperature between 5°C and 40°C, and 80% relative humidity up to 31°C. Performance figures apply in ambient temperature between 10°C and 35°C. Installation category II (Transient voltages). Pollution degree 2 in accordance with IEC 664. For operation at altitudes up to 2000 metres. As Grant Instruments is committed to a continuous programme of improvement, specifications may be changed without notice.

6.1

OLS200 orbital/linear shaking bath Temperature range 0 to 99°C Stability (DIN 58966)

± 0.1°C

Uniformity

± 0.1°C

Temperature setting/display

digital/LED

Display resolution

0.1

Shaking speed range

20 to 200 rpm 40 to 360 strokes/min

Linear - stroke length

18, 28, 36 mm

Orbital radius

9mm

Shaking speed setting/display

digital/LED

Display resolution

1

Heater power

230V – 1450VA 115V – 1200VA

Power rating

230V – 1500VA 115V – 1250VA

Tank dimensions l/w/d

505/300/200 mm

Shaking tray area

375/235 mm

Flask immersion min./max.

0/90 mm

Liquid depth, in the tank

40mm to 130mm

Overall dimensions l/w/d

555/325/300 mm

Mass

15kg

Heat up time from 25°C to 70°C with water and the lid on

32 minutes

Safety: overtemperature/ low liquid level

adjustable cut-out

Supply voltage range

230V 10% @ 50/60Hz 120V 10% @ 50/60Hz

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6.2

CS200G refrigerated cooler Refrigerated cooler for use in liquids between 0° and 40°C. Immersed material: the cooling coil is nickel-plated copper. Power consumption 500VA Cooler extraction @ 20°C 200 W @ 0°C 100 W Supply voltage: 230V 10% @ 50/60Hz Size: 475/320/255 Mass: 21Kg

7

Maintenance and service

7.1

OLS200 Shaking bath All Grant laboratory products are designed to comply with IEC1010-1 and can be flash tested. Some are fitted with radio frequency interference suppressors, so it is recommended that only a d.c. test is performed. The overtemperature cut-out should be checked periodically by turning the overtemperature push to reset knob anticlockwise until the alarm lamp comes on. The cut-out should then be reset and set-up again (see 3.1.7) If the alarm lamp fails to light with the knob turned fully anticlockwise the unit should be checked by a competent person. To ensure free running of the trolley keep the liquid and the bath clean and free from scale. From time to time remove the tray and trolley and the drive magnet. Clean the trolley wheels and the centre of the tank where the wheels run, with warm soapy water to remove all scale and grit. Also clean the magnet and its housing. Be careful not to damage the magnet. The base tray and the bottom of the tank can be cleaned by removing the base tray from the tank. To remove: undo and remove the nuts, followed by the washers and the base tray. To replace: relocate on the four screw heads and fix in position by replacing the four washers and nuts. If the bath is used with water and is to be left unused for longer than a couple of days, drain the water, remove the drive magnet and dry out its housing. This will prevent the possibility of corrosion which can occur with distilled or deionised water and some tap water, even to the high grades of stainless steel used in the manufacture of the bath, and unwanted scale building up around the drive magnet. When used with water under certain conditions, algal growth can occur which can be mistaken for rust. It can be cleaned out by washing with warm soapy water. Cleaning: external surfaces can be wiped clean using a damp cloth and if necessary a mild detergent. No other routine maintenance is required.

7.2

Refrigerated cooler: CS200G Cleaning: external surfaces can be wiped clean using a damp cloth and if necessary a mild detergent. Dust on the refrigeration condenser Cooling power will be reduced if the fins behind the front grille become clogged with dust. Examine monthly and, if necessary, call a competent person to take off the cover and remove the dust. The flexible hose to the cooling coil should be checked periodically for wear or damage. No other routine maintenance is required.

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7.3

Replacement of fuses WARNING: Before removing the cover, isolate from the mains power supply. Only a competent person should change fuses.

7.3.1

OLS200 Shaker bath First disconnect the mains cable from the power supply, then remove the socket end from the plug in the back of the bath. Drain the bath. Press down the fuse drawer catch (see figure 12). Pull out the fuse drawer, replace the fuse with the correct type, and replace the fuse holder. The fuses are Littelfuse 3AB 314 series, fast-acting, high breaking current (max breaking current at least 750 A); dimensions are 1.25 inch long, 0.25 inch diameter. Replace fuses only by the same type and rating. 230V units – 10A (250V) 120V units – 15A (250V)

7.3.2

Refrigerated cooler: CS200G First disconnect the mains cable from the power supply, then remove the socket end from the plug in the back of the unit. Press down the fuse drawer catch (see figure 12). Pull out the fuse drawer, replace the fuse with the correct type, and replace the fuse holder. The fuses are 1.25 x 0.25 inch ceramic quick acting, rated: 230V units – 10A (250V) 120V units – 20A (250V)

8

Guarantee

When used in laboratory conditions and according to these instructions, this equipment is guaranteed for three years against faulty materials or workmanship.

9

Service

For service, return for repair to our Service Department in the UK or, in other countries, to our distributor. Service Address: Grant Instruments (Cambridge) Ltd., Service Department, Shepreth, Cambridgeshire SG8 6GB England Tel: Fax:

OLS200, CSG200 Operating Manual

+44 (0) 1763 260811 +44 (0) 1763 262410

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10

Compliance

10.1

Disposal & WEEE Grant Instruments complies fully with the Waste Electrical & Electronic Equipment (WEEE) regulations 2006. We are a member of the B2B compliance scheme (Scheme Approval Number WEE/MP3338PT/SCH), which handle our WEEE obligations on our behalf. Grant Instruments have been issued with a unique registration number by the Environmental Agency, this reference number is WEE/GA0048TZ. For information regarding WEEE collections in the UK please contact our B2B Compliance Scheme directly on 01691 676 124 For other countries please contact your equipment supplier. For General WEEE information please visit: www.b2bcompliance.org.uk

10.2

RoHS Directive This unit contains refrigerant gas, which must NOT be discharged to the atmosphere. At the end of the unit's working life EITHER have the gas removed safely by using refrigerant recovery equipment OR return the unit to us for disposal.

10.3

Electrical safety and Electromagnetic compatibility All the products covered by this manual comply with the requirements of the EU RoHS Directive (Directive 2002/95/EC). This means the products are free of Lead and other hazardous substances covered by the directive. All the products covered by this manual comply with the requirements of the Low Voltage Directive (2006/95/EC) for Electrical safety and the EMC directive (2004/108/EC) for Electromagnetic compatibility. See the Declaration of Conformity on the inside back page

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Front

Figure 1

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Figure 2

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Front Figure 3

Figure 4

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Front

Front

Figure 5

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Figure 6 Layout of springs and flasks For 45 off 25ml flasks

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Figure 7 Layout of springs and flasks For 28 off 50ml flasks

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