Uno 100 EE-EM, 102 EM-EE-ES Service Manual Nov 2099

1.0 Table of contents Uno Position

Ref.no.

Page

Table of Contents... 1.0 ... 3 Spare Parts Positions. ... 2.0 ... 4 Technical Data ... 3.0 ... 6 Troubleshooting ... 4.0 ... 46 Spare Parts List ... 5.0 ... 7 Attachment for Control Box ... 19 ... 5.19.1 ... 10 Hand Control ES, 6-Button ... 20 ... 5.20.1 ... 11 Cable for Charging, EU ... 22 ... 5.22.1 ... 12 Cable for Charging, UK ... 23 ... 5.23.1 ... 13 Cable for Charging, US ... 24 ... 5.24.1 ... 14 Actuator for Base Widening ... 43 ... 5.43.1 ... 15 Leg Protector U2 ... 46 ... 5.46.1 ... 16 Actuator JKSM 350 G U1-2 ... 50 ... 5.50.1 ... 17 Emergency Lowering Device ... 51 ... 5.51.1 ... 18 Control Box U1-2 EM/EE ... 52 ... 5.52.1 ... 19 Control Box U2 ES ... 53 ... 5.53.1 ... 19 Hand Control EM, 2-button ... 54 ... 5.54.1 ... 20 Hand Control EE, 4-button ... 55 ... 5.55.1 ... 20 Leg Protector U1/Sa ... 58 ... 5.58.1 ... 21 Front Wheel 75 mm ... 60 ... 5.60.1 ... 22 Rear Wheel 75 mm... 61 ... 5.61.1 ... 23 Front Wheel 100 mm ... 64 ... 5.64.1 ... 24 Rear Wheel 100 mm... 65 ... 5.65.1 ... 25 Sling bar Standard 450 ... 86 ... 5.86.1 ... 26 Safety Latch... 87 ... 5.87.1 ... 27 Extra Battery Box, incl Batteries ... 139 ... 5.139.1 ... 28 Extension Cable ... 160 ... 5.160.1 ... 29 Restoration set Manual Base ... 216 ... 5.216.1 ... 30 Restoration set Electrical Base... 217 ... 5.217.1 ... 32 Restoration set Emergency Lowering... 220 ... 5.220.1 ... 34 Cable for Charging AU/NZ ... 248 ... 5.248.1 ... 36 Extension Cable US ... 263 ... 5.263.1 ... 37 Screw M12x105 U1, U2, Sa ... 312 ... 5.312.1 ... 38 Center Hood ... 332 ... 5.332.1 ... 39 Outer Tube LA32 ... 374 ... 5.374.1 ... 40 Lift Arm Plastic cover set ... 382 ... 5.382.1 ... 42 Locking Handles ... 384 ... 5.384.1 ... 43 Overhead Beam Restoration set ... 385 ... 5.385.1 ... 44 Exploded views... 6.0 ... 45 Components ... 7.0 ... 50 Decal Instruction ... 8.0 ... 60 Periodic Inspection ... 9.0 ... 63 Preventative Maintenance ...10.0 ... 67 Product changes...11.0... 79

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2.0 Spare Parts Position PROD. NO.

PRODUCT

PROD. NO.

PRODUCT

2010011 2010012

Uno 100 EE Uno 100 EM

2010003 2010004 2010005

Uno 102 EM Uno 102 EE Uno 102 ES

87

86

382 385

51 220 374

20 54 55

19

139 50 52 53 332

384 43

46 58 216 217

312

61 65

60 64

22 23 24 248

160 263

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3.0 Technical Data Lifting speed:

3.0 cm/s without load Model ES has two speed levels: 3.0 and 2.0 cm/s (1.2 and 0.8 inch./s) Batteries: 2 pcs. 12 V 2.9 Ah valve-regulated lead-acid gel-type batteries. New batteries available from supplier. Battery charger: Built-in charger, 100-240 V AC, 50-60 Hz, max. 400 mA. Motor (mast): 24 V, 6 A, permanent magnetic motor with mechanical safety mechanism, safety nut and outer tube. Motor (Base): 24 V, 3.5 A, permanent magnetic motor. Wheels: Standard front: 75 mm dual. Standard rear: 75 mm single wheel with brake. Alt. front: 100 mm single. Alt. rear: 100 mm single wheel with brake.

Material: Emergency lowering: Intermittent operation:

Painted steel with lacquer top coat. Mechanical (patented) and electrical. Int. Op 10/90, active operation max 2 min. Out of a time of 100, active must be less than 10, though not more than 2 min.

Degree of protection:

IP 43

Sound level:

39 dB

Built for indoor operation. Type B according to the degree of protection against electric chock. Class ll equipment.

Measurements G

A L E

D C

B1 B

F F1

A: Max. load and Weight in kg. Measures in mm. B: Max. load and Weight in lbs. Measures in inches. Uno 100

Max.load

A

205

B

450

Uno 102

Max. load

A

175

B

385

L* Max 1710 1660 1610 67 65 63

L* A* A* B B1 C D Min Max Min 610 1900 1440 560 1850 1390 1080 880 690-1100 500-970 510 1800 1340 24 75 57 22 73 55 42.5 34.5 27-43 19.5-38 20 71 53

F1**

G

Weight Weight Total Part

110/160 26/66

705

38,1

19,9

1180

4/6.3

1/2.6

27.8

84

43.9

46.5

L* Max 1790 1740 1690 71 69 67

L* A* A* B B1 C D E* F** F1** Min Max Min 520 2000 1420 1100 470 1950 1370 1240 1040 690-1160 500-1090 1050 110/160 26/66 420 1900 1320 1000 21 79 56 44 19 77 54 49 41 27-46 19.5-43 42 4/6.3 1/2.6 17 75 52 39

G

Weight Weight Total Part

815

40,3

20,3

1300

32.1

88.3

44.7

51

E* 1100 1050 1000 44 42 39

F**

Turning diameter

Turning diameter

* These measures depend in which hole the mast is levelled an secured. See Assembly page 5. These measures hold for the use of the standard slingbar. The change or complementary addition of other lifting accessories result in a change of the lifting height. ** The first measure holds for the use of standard wheels (75 mm wheel diameter). The second mesure holds for the use of large wheels (100 mm wheel diameter).

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4.0 Troubleshooting The lift does not work up/down. Width adjustment does not work in/out.

1. Check that the emergency stop button is not pushed in .(p. 7). 2. Check that the cables to the control box are connected correctly (p. . 5). 3. Check that the charging cable is not connected to a wall socket. 4. Check that the battery is charged .(p. 8). 5. Check that the contact plate of the battery box is not defective or broken off. 6. If the lift still does not work satisfactorily, contact Liko.

Battery charging does not work.

1. Check that the emergency stop button is not pushed in .(p. 7). 2. Check that the contact plate of the battery box is not defective or broken off. 3. If the lift still does not work satisfactorily, contact Liko.

The lift stops in the elevated position.

1. Check that the emergency stop button is not pushed in .(p. 7). 2. Use the electrical emergency lowering device to safely lower the patient .(p. 7). 3. Use the mechanical emergency lowering device to safety lower the patient (p. . 7). . 8). 4. Check that the battery is charged (p. 5. If the lift still does not work satisfactorily, contact Liko.

If you hear unusual sounds.

Contact Liko.

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5.0 Spare Parts 2009

Uno 100 EM, EE /102 EM, EE, ES PROD. NO.

POS. NO.

NAME

UNIT

20090023

19

Attachment for Control Box

pce

20090024

20

Hand Control ES 6-Button

pce

20090026

22

Cable for Charging EU

pce

20090027

23

Cable for Charging UK

pce

20090028

24

Cable for Charging US

pce

20190003

43

Actuator for Base Widening

pce

20190006

46

Leg Protector U2

pair

20190010

50

Actuator JKSM 350 G U1-2

pce

20190011

51

Emergency Lowering Device

pce

20190013

52

Control Box U1-2 EM/EE

pce

20190014

53

Control Box U2 ES

pce

20190016

54

Hand Control EM 2-Button

pce

20190017

55

Hand Control EE 4-Button

pce

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5.0 Spare Parts 2009

Uno 100 EM, EE /102 EM, EE, ES PROD. NO.

POS. NO.

NAME

UNIT

20190029

58

Leg Protector U1/Sa

pair

20190042

60

Front Wheel 75 mm

pce

20190043

61

Rear Wheel 75 mm

pce

20190046

64

Front Wheel 100 mm

pce

20190047

65

Rear Wheel 100 mm

pce

3156001

86

Sling bar Standard 450

pce

31190018

87

Safety Latch

pair

2006106

139

Extra Battery box, incl. Batteries

pce

21090001

160

Extension Cable

pce

20190049

216

Restoration set Manual Base

set

20190050

217

Restoration set Electrical Base

set

20190051

220

Restoration set Emergency Lowering

set

836

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5.0 Spare Parts 2009

Uno 100 EM, EE /102 EM, EE, ES PROD. NO.

POS. NO.

NAME

UNIT

20090050

248

Cable for Charging AU/NZ

pce

21090011

263

Extension Cable US

pce

20190057

312

Screw M12x105 U1,U2,Sa

pce

x4

20190058

332

Center hood

pce

X4

20390017

374

Outer Tube LA32, 310 mm

pce

20190068

382

Lift Arm Plastic Cover set

set

2107101

384

Locking handles (Sabina, Uno)

pair

20190069

385

Overhead Beam Restoration

set

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5.19.1 Attachment for Control Box Monteringsbeslag kontrollbox

Contains: Screw MRT-GF M5x16 Contains: Screw MCL6S M5x8 Control box attachment pl

Assembly Instruction Monteringsanvisning

Qty: 3 Qty: 4 1

Prod no: 20090023 3SE630238-03 2009-11-13

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Fits: Sabina II EM/EE Viking XL Viking L Viking M (prod. no. 2040005)

Tools required:

Tools required 3 mm T25

1.

2.

x 3 (Viking M, L, XL, Golvo 7000ES/7007ES) x 3 (Sabina, Uno)

3.

4.

5.

NOTE x1 - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com

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5.20.1 Hand Control 2, 4, 6-button Handkontroll 2, 4, 6-knapp

Assembly Assembly Instruction Monteringsanvisning Monteringsanvisning Contains: Contains: Hand control EM, EE, ES

Qty: Qty: 1

Prod. No. 20090024 20190016 20190017

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Fits: Sabina II EM/EE LikoLight Viking XL Viking L Viking M (prod. no. 2040005) Viking S Viking XS

3SE630204-08 2009-11-04

Tools required

Connect cable as indicated

Connect cable as indicated

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com

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5.22.1 Cable for Charging, EU Laddningskabel EU

Assembly Instruction Monteringsanvisning Contains: Charging cable EU

Qty: 1

Prod. No. 20090026 3SE630237-03 2009-11-04

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Fits: Sabina II EM/EE Viking XL Viking L Viking M

Tools required

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.23.1 Cable for Charging, UK Spareparts specification Laddningskabel UK

Assembly Instruction Monteringsanvisning Contains: From S/N... Charging cable UK

Qty: Version... 1

Prod. No. 20090027 3SE630241-03 2009-11-04

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL Viking L Viking M

Details included in sparepart: Detail no.

Details:

Unit:

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. © Copyright Liko AB

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5.24.1 Cable for Charging, US Spareparts specification Laddningskabel US

Assembly Instruction Monteringsanvisning Contains: From S/N... Charging cabel US

Qty: Version... 1

Prod. No. 20090028 3SE630242-03 2009-11-20

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Sabina II EM/EE Viking XL Viking L Viking M

Details included in sparepart: Detail no.

Details:

Unit:

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.43.1 Actuator LA 28 Ställdon LA 28

Assembly Instruction Instruction Assembly Monteringsanvisning Monteringsanvisning Contains: Contains: Screw SK6SS M8x10 Actuator LA28 grey U102

Qty: Qty: 2 1

Prod. No. 20190003 3SE640284-03 2009-06-24

Fits: Uno 101 Uno 102 Uno 100EM, EE Fits: Uno 102EM, EE, ES Sabina Sabina II EE, EM

Tools required:

Tools required

4mm

1.

3. 2.

Assemble the actuator enclosed with the sparepart.

4.

5.

Connect the cables as follows: - Cable handcontrol to socket 1. - Cable from the motor for lift arm to socket 2. - Make sure the spare part is mounted according to the assembly instruction. - Cable motor for base-width adjustment to outlet 3. - Check all functions related to the changed spare part. Assemble the screws enclosed with the sparepart. NOTE torque: 8Nm (±5%) Tightening

- Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.46.1 Leg Protector U2 Benskydd U2

Assembly Instruction Monteringsanvisning Contains:

Qty:

Leg protector U2 Tape-cushion 19x30 Uno

Prod. No. 20190006

2 6

Tools required

Fits: Uno 102

2x

6x

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.50.1 Actuator Uno JKSM 350 G U2 Ställdon JKSM 350 G U2

Assembly Instruction Assembly Monteringsanvisning Monteringsanvisning

Contains: Qty: Actuator KSM 350 with emergency lowering 1 Contains: Qty: Outer Tube LA32 310mm 1 Locking nut M10 Nyloc 2 Screw M6S M10x50 Gl=12 1 Coverhat M10 grey (incl. bottom) 2 Nylon bearing 10/12x15 2 Screw MC6S M10x25 1 Casing em. lowering 10/12x13,5 1 Bearing 12/14x6 1 Fits:Washer 12,5/20x0,42 2

Prod. No. 20190010 3SE630236-08 2009-05-19 Tools required:

2x

16 mm

Tools required

Fits: Uno 100 EM Uno 100 EE Uno 102 EM Uno 102 EE Uno 102 ES

8 mm 14 mm

Washer 12,5/20x0,42

Casing em. lowering 10/12x13,5

ARM Uno 100 S/N lower than 7094429: Uno 102 S/N lower than 45055: Drill the regular hole to 14 mm.

Locking nut M10 Bearing 12/14x6

MC6S M10x25

Make sure both casings are in the assembly.

Coverhat M10 Locking nut M10

M10x50

Nylon bearing 10/12x15

Attach the cables as follows: Handcontrol to pos 1 Motor cable mast to pos 2 Motor cable base to pos 3

Nylon bearing 10/12x15

NOTE - Make sure the spare part is mounted according to the assembly instruction. - CheckNOTE all functions related to the changed spare part. - Repairs maintenance may only be performed bythe personnel authorized by Liko and using original Liko spare parts. - Makeand sure the spare part is mounted according to assembly instruction. - Check all functions related to the changed spare part. - Make sure the Outer Tube easy slides up and down. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com

© Copyright Liko AB

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5.51.1 Emergency Lowering Device Nödsänkning U1-2, Sa

Assembly Instruction Instruction Assembly Monteringsanvisning Monteringsanvisning Contains: Contains: O-ring 20,22x3,53 U102 Bearing 12/14x6 Washer 12,5/20x0,42 Twist casing Mounting bush Butt piston housing Casing em. lowering Fits: Bushing em. lowering Shim emergency lowering Washer PTFE em.lowering Locking nut M10 nyloc Screw MC6S M10x25 Screw 2,9x9,5 Bolt 12x34 Em.lowering

Qty: Qty: 3 1 2 1 1 1 1 1 1 1 1 1 1 1

Prod. No. 20190011 3SE630230-05

2009-11-19 Tools required:

8 mm

Tools required

17 mm 10 mm ø 2,7 mm

Fits: Uno 101 Uno 102 Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE

ø 5,5 mm

2.

1. • Adjust the twist casing until the mounting bush slides easily. • Drill a 11-mm deep hole, located 4 mm above the edge of the twist casing. Use a drill with ø 2,7 mm. • To countersink the screw into the twist casing - drill with a 5,5 mm drill for the head of the screw.

M10 nyloc

M10x25

4.

3.

2,9x9,5

NOTE Seal screw, with 31590015 Seal colour - Make sure the spare part is mounted according to the assembly instruction. Emergency Lowering. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.52-53.1 Control Box Kontrollbox

Assembly Instruction Monteringsanvisning Contains:

Qty:

Contains: Control Box

Qty: 1

Prod. No. 20090022, 20190013 20190014, 20290011 20290024, 20390007 20490009, 20490013

Fits: 20090022 Golvo 7000ES/7007ES 20190013 Uno 100 EM/EE, Uno 102 EM/EE Fits: 20190014 Uno 102 ES 20290011 Sabina EM/EE 20290024 Sabina II EM/EE 20390007 LikoLight 20490009 Viking XL, Viking L 20490013 Viking M (prod. no. 2040005)

3SE630223-04 2009-11-13 Tools required Tools required: 3 mm

1.

2.

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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5.54-55.1 Hand Control 2, 4, 6-button Handkontroll 2, 4, 6-knapp

Assembly Assembly Instruction Instruction Monteringsanvisning Monteringsanvisning Contains: Contains: Hand control EM, EE, ES

Qty:Qty: 1

Prod. No. 20090024 20190016 20190017

Fits: Golvo 7000ES/7007ES Uno 100 EM/EE Uno 102 EM/EE/ES Sabina EM/EE Fits: Sabina II EM/EE LikoLight Viking XL Viking L Viking M (prod. no. 2040005) Viking S Viking XS

3SE630204-08 2009-11-04

Tools required

Connect cable as indicated

Connect cable as indicated

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - RepairsNOTE and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. www.liko.com

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5.58 Leg Protector Benskydd U1 Sa

Assembly Instruction Monteringsanvisning Contains: Leg protector U1/Sa Tape-cushion 19x30 Uno

Qty:

Prod. No. 20190029

2 6

Tools required

Fits: Uno 101

2x

6x

NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts.

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