Service Manual
55 Pages
Preview
Page 1
Multirall™ Service Manual Multirall™ 200 Product No. 3130001
3EN250401 Rev. 12
ENGLISH
© Copyright Liko AB, 2014 June
Spare part statement Liko AB will as manufacturer of stationary & mobile lifts keep spare parts available for 10 years after the last manufacturing date of the product. Spare parts are available in the spare parts list or in the Service Manual for each model of lift. Components (manufacturing parts) are not available after last manufacturing date.
Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. For information regarding Service and Maintenance education, contact your Hill-Rom/Liko representative. For contact information please visit our website: www.liko.com
1.0
Multirall™
Table of Contents Multirall 200 Page 1.0
Table of Contents...3
2.0
Spare Parts Positions...5
3.0
Technical Data...6
4.0
Troubleshooting...7
5.0
Spare Parts List...8 5.87 Latch...10 5.90 Battery 2,4 Ah/12V...11 5.130 Parking bracket...12 5.164 Cable for Hand Control...13 5.165 Cover complete MR...14 5.187 Battery Cushions MR...16 5.264 Latch Universal Sling bar...17 5.311 Latch, composite...18 5.365 Contact Lock washer...19 5.366 Special tool for lock washer...20 5.367 Fuse 10A...21 5.415 Key pad Hand Control 2-buttons...22 5.494 Cable grommet...23 5.499 Electronic Card ll MR ...24 5.529 Lift Strap MR ...28
6.0
Periodic Inspection 6.1 Multirall...31 6.2 Rail System...37
7.0
Preventative Maintenance...47
8.0
Product Changes...53
Liko AB • Nedre vägen 100 • SE-975 92 Luleå • Sweden phone +46 (0)920-47 47 00 • fax +46 (0)920-47 47 01 www.liko.com
3EN250401 Rev. 12
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Multirall™
Technical Data
Maximum load:
200 kg (440 lbs)
Batteries:
2 X 12 V DC, 2.4 (2.4 Ah - 2.6 Ah), Valveregulated lead-acid gel-type batteries. New batteries are provided by Liko.
Battery charger: SMP CC-10-43-24; 100-240 V AC, 40-60 Hz, max 600 m A Lifting speed:
60 mm/s (2.3 in/s)
Lifting interval:
1600 mm (63 in)
Electrical data:
24 V DC, 8.5 A
Lift motor weight:
8.7 kg (19 lbs)
Emergency lowering device:
Mechanical and electrical
15. Lift unit 16. Handle 17. Extension Belt connector 18. Lift strap
Intermittent power: Sound level:
Int. Op 10/90, active operation max 6 min. 62.2 dB(A)
Protection class:
IP 30 (lift unit) IP 43 (hand control)
Operating forces of controls:
Button on hand control: 4.5 N Button on end cover: 4 N
Ambient temperature:
Min. + 10°C - Max. + 40°C (Min. 50° F - Max. 104° F)
3.0
Intended for indoor use. Type B, in accordance with the electrical shock protection class. Class II equipment.
Multirall is equipped with an SFS (Single Fault Safety) safety drum. This safety design provides protection against uncontrolled lowering. The lift strap has a tenfold safety.
Dimensions
Ceiling
A
Lateral view
H**
D*
CSP (Central Suspension Point)
Overhead view
L***
C B
A
B
C
D*
H**
230
295
210
387
263
A
B
C
D*
H**
9
12
8
15
10.4
Measurements in mm. L*** 1600 Measurements in inch. L*** 63
* Min. distance from ceiling to CSP at max. lifting height. ** Installation dimensions: the distance between the attachment point for the lift unit on the carriage and the CSP at max. lifting height. *** Lifting interval: the distance between max. lifting height and min. lifting height measured in CSP. Multirall 200 • 7EN125103 rev. 6
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Multirall™
Troubleshooting Simple Troubleshooting The lift doesn’t work.
1. Check that the Emergency Stop button is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. If the lift still does not work satisfactorily, please contact Liko/Hill-Rom.
The lift emits a repeated sound or light signal.
1. Charge the battery immediately. 2. If the lift still does not work satisfactorily, please contact Liko/Hill-Rom.
The lift is stuck in the high position.
1. Check that the Emergency Stop button is not activated. 2. Check that the battery is charged. 3. Check that the hand control is correctly connected. 4. Use indicated electrical or mechanical emergency lowering to lower the patient onto a firm surface. 5. If the lift still does not work satisfactorily, please contact Liko/Hill-Rom.
You hear unusual sounds.
Contact Liko/Hill-Rom.
Multirall 200 • 7EN125103 rev. 6
3EN250401 Rev. 12
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Multirall™
Spare Parts
Spare Parts List Multirall 200 PROD. NO.
POS. NO.
31190018
87
Latch Fits SlingBar Standard (former SlingBar universal)
pair
31290007
90
Battery 2,4 Ah/12 V
pair
3106004
130
Parking Bracket Fits Instruction Placard Multirall, 3136003
pce
31390004
164
Cable for Hand control with Connecting Plug MR
pce
31390005
165
Cover complete MR
pce
31390006
187
Battery Cushions MR
set
31590011
264
Latch Universal SlingBar Fits Universal SlingBar
pair
31590014
311
Latch, composite Fits Universal SlingBar from S/N 1299511
pair
31390008
365
Contact Lock washer
st
21090026
366
Special tool for Lock washer
st
31390009
367
Fuse 10A, 10pce
set
21090060
415
Key pad Hand Control 2-buttons
pce
3EN250401 Rev. 12
NAME
UNIT
8 24
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5.0
Multirall™
Spare Parts
Spare Parts List Multirall 200 PROD. NO.
POS. NO.
31290091
494
Cable grommet, 10 pce
set
31390010
499
Electronic Card ll MR
pce
31390011
529
Lift Strap Multirall (including Limiting switch)
pce
3EN250401 Rev. 12
NAME
UNIT
9 25
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5.87
Multirall™
Latch Urkrokningsskydd
Assembly Instruction Monteringsanvisning Contains: Safety Latch
4.87.1
Prod. No. 31190018
Qty: 2
3SE640271-06
Assembly2012-11-19 Instruction Monteringsanvisning
Fits:
Saftey Latch 20190078 SlingBar Standard 450 AssemblyUrkrokningsskydd Instruction 3156005 SlingBar Mini 220 2001600
atch sskydd
Golvo Mast Attachment for LikoStretch Mod 600 IC
3103603
Ultra SlingBar4.87.1
3156006
SlingBar Mini 220 R2R
3156007
Sling Bar Std31190018 450 Uno Prod.no:
3156009
Sling Bar Mini 220 Uno
3156013
Slingbar with extra lift-ing range 2003-09-09
3156018
Prod.no: 31190018
Monteringsanvisning
Doc. no: TI 31190018 2003-09-09
Tools required:
Doc. no: TI 31190018
Sling Cross-bar 670
3156019
Sling Cross-bar 670 with Quick-release Hook™ Tools required:
3156021
Sling Cross-bar 450
3156022
Sling Cross-bar 450 with Quick-release Hook™
3156055
OctoStretch
3156056
OctoStretch with Stretch Leveller
3156057
FlexoStretch
3156058
UltraStretch
2020020
Sabina 200
2027002
Sabina II 350 SlingBar
2027003
Sabina II Comfort SlingBar, 600 mm (23.6 in)
2027006
Sabina SeatStrap SlingBar
2027007
Sabina II SeatStrap SlingBar
Saftey Latch Urkrokningsskydd
1.
4.87.1
Assembly Instruction Monteringsanvisning Prod.no: 31190018 Doc. no: TI 31190018 2003-09-09
Tools required:
3.
2.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Pull up on the latch and make sure it falls to the closed position when released. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts.
© Copyright Liko AB
3EN250401 Rev. 12
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5.90 5.90
Multirall™
Battery 2,4 Ah/12 V Batteri 2,4 Ah/12 V
Assembly Instruction Monteringsanvisning Contains: Batteri 2,4 Ah 12V Tape 25x25 G7
Qty: 2 2
Prod. No. 31290007 3SE630239-06 2012-04-05
Fits: Likorall Multirall Transfer Motor Traverse
Tools required:
3 mm 7 mm
Multirall:
B A 1. Remove the coverhats and unfix the screws, pull apart the covers.
2. Disconnect limiting switch. (from S/N 6500505)
3. Remove the cable-shackle (A) from the battery. Detach the cables. Place the cable ties (B) (from S/N 6503239) at the new battery.
red black
brown
4. Fix the double-sided tape between the two existing.
5. Mount the new batteries and cables according to picture.
6. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Hill-Rom/Liko. © Copyright Liko AB 3EN250401 Rev. 12
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Multirall™
5.130 Spareparts specification
Parking bracket Parkeringskrok Prod. No. 3106004
From S/N...
Version...
Details included in sparepart: Details: Parking bracket
Unit: 1
Fits: 3136003 Instruction placard Multirall
3EN250401 Rev. 12
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5.164
Multirall™
Cable for handcontrol MR With connecting 5.164.1 plug Manöverkabel med kontakt Cable f handcontrol MR With connecting plug MR Manöverkabel med kontakt MR
Assembly Instruction
Contains: Cable f handcontrol MR With connecting plug Fits: Multirall 200
Assembly Instruction Monteringsanvisning Monteringsanvisning
Qty:
Prod. No. 31390004
Prod.no:31390004
1
3SE640231-03
Handcontrol with Electronic card / micro switch
3SE640231-02 2009-06-26 2007-06-25 Proj 484
required: Tools Tools required:
� 1
2
3
4
5
Cable schedule 1 Empty 2 Red for charge 3 Blue for charge 4 Blue 5 Red 6 White Withe 7 Brown 8 Yellow
8 6 7
�
Handcontrol with Electronic card / membrane keys
Cable schedule 1 Empty 2 Yellow 3 White Withe 4 Blue 5 Red 6 Brown 7 Empty 8 Empty
2 3 4 5 6
Upp:SpänningpåBrun Ned:SpänningpåVit
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© Copyright Liko AB
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. © Copyright Liko AB
3EN250401 Rev. 12
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5.165 5.165
Multirall™
Cover complete MR Hölje Komplett MR
Assembly Instruction Monteringsanvisning Contains: Battery pad, vxl Battery pad Battery pad, side Housing with hole MR Housing MR Handle MR Locking nut M4 Nyloc Cover hat 10x8,5 G
Prod. No. 31390005
Qty: 1 2 2 1 1 2 6 8
3SE640232-04 2009-12-01 Tools required:
3 mm
Fits: Multirall 200
7 mm Special tool Prod. No. 21090026
From S/N 6500505: contact to battery
1. Remove the coverhats and unfix
2. Disconnect contact to the Limiting
the screws, pull apart the covers.
switch (from S/N 6500505).
3. Disconnect the contacts.
(a)
4. Remove the mechanical emergency lowering (a) and screws from the electronic card.
©3EN250401 Copyright Liko ABRev. 12
5. Remove the locking ring with the special tool (prod. no. 21090026).
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5.165
Multirall™
Cover complete MR Hölje Komplett MR
Assembly Instruction Monteringsanvisning Prod. No. 31390005
5.165.2 v1.
v2.
From S/N 6500505 6. Put in the new electronic card, tighten the screws and mount the locking ring. Mount the emergency stop.
7. Connect the plugs. (two plugs, from S/N 6500505)
Old cover
New cover 8. Put together the covers. Make sure the handle is in position. Start with fixing the screws closest to the lift strap. Use the old screws together with the new attached nuts.
9. Write down the serial no. and Y/M on decal mounted at the new cover (see the old cover).
Note! New style on Cover, prepared with hole for Limit switch. Multirall with S/N lower than 6502935 needs to be completed with spare part 31390008 Contact Lock Washer.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. © Copyright Liko AB 3EN250401 Rev. 12
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Multirall™
Contains: Battery pad, vxl Battery pad Battery bumper, side Cover hat 10x8,5 G
5.187
Battery Cushion Set MR Batterikuddar MR
Assembly Instruction Monteringsanvisning
Qty: 1 2 2 8
Prod. No: 31390006 3SE640233-04 2006-06-22
Fits: Multirall 200
Tools required:
7 mm 3 mm
1. Remove the coverhats and unfix the screws, pull apart the covers.
2. Disconnect contact to limiting switch. (from S/N 6500505)
a (Place the Battery cushion with glossy side facing the battery.)
b c
c b
3. Place the battery cushions as follows: Pos a) - between battery and motorplate. Pos b) - in line with the cover on both sides. Pos c) - on each side of the electronic card.
4. Connect contact to limiting switch (from S/N 6500505). Put together the covers. Make sure the handles are in position. Start to fix the screws closest to the lift strap.
NOTE After changing Battery, the Cushions to the Limiting switch must be tested.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. © Copyright Liko AB
3EN250401 Rev. 12
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Multirall™
5.264 5.264
Latch Universal Slingbar Urkrokningsskydd Universalbygel
Contains: Latch
Assembly Instruction Monteringsanvisning
Qty: 2
Prod. No. 31590011
Fits: 3156074 Universal SlingBar 350 3156075 Universal SlingBar 450 3156076 Universal SlingBar 600 3156077 Universal TwinBar 670 3156079 Universal SideBars 450 3156084 Universal SlingBar 350 with Quick-release Hook 3156085 Universal SlingBar 450 with Quick-release Hook 3156086 Universal SlingBar 600 with Quick-release Hook 3156087 Universal TwinBar 670 with Quick-release Hook 3156094 Universal SlingBar 350 R2R 3156095 Universal SlingBar 450 R2R
3SE630229-04 2011-05-25
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. © Copyright Liko AB
3EN250401 Rev. 12
17
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5.311
Multirall™
Contains: Latch composite
Latch, composite Urkrokningsskydd komposit
Assembly Instruction Monteringsanvisning
Qty: 2
Prod. No. 31590014
Fits: 3156074 Universal SlingBar 350 3156075 Universal SlingBar 450 3156076 Universal SlingBar 600 3156077 Universal TwinBar 670 3156079 Universal SideBars 450 3156084 Universal SlingBar 350 with Quick-release Hook 3156085 Universal SlingBar 450 with Quick-release Hook 3156086 Universal SlingBar 600 with Quick-release Hook 3156087 Universal TwinBar 670 with Quick-release Hook 3156094 Universal SlingBar 350 R2R 3156095 Universal SlingBar 450 R2R 20590006 SlingBar Liko 450
From S/N: 1299511 1299511 1299511 1299511 1299511 1299511 1299511 1299511 1299511 1299511 1299511 1700101
3SE640242-05 2011-02-22
The Latch can only be used on composite hooks equipped with a locator.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. © Copyright Liko AB
3EN250401 Rev. 12
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Multirall™
5.365
Contact Lock Washer Kontaktlåsbricka
Assembly Instruction Monteringsanvisning Contains: Qty: Contact lock washer M18x0,75 1
Prod. No. 31390008 3SE650230-03 2009-12-01
Fits: Multirall 200
Tools required: Special tool Prod. No. 21090026
Standard on Multirall from From S/N 6502936 (compatible with lower S/N)
1. Disassemble the handcontrol
2. Remove the locking ring with the special tool (prod. no. 21090026).
3. Assemble the new Contact Lock washer with the special tool (prod. no. 21090026). Re-connect the handcontrol, (ensure that the contact is not pressed in to the cover).
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts.
3EN250401 Rev. 12 © Copyright Liko AB
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Multirall™
5.366 Spareparts specification
Special tool for Lock washer Specialverktyg till låsbricka Prod. No. 21090026 From S/N...
Version...
Details included in sparepart: Details: Special tool for Lock washer
3EN250401 Rev. 12
Unit: 1
20
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5.367
Multirall™
Fuse 10A Säkring 10A
Contains: Fuse 10A
Assembly Instruction Monteringsanvisning
Qty: 10
Prod. No. 31390009
Fits: Multirall 200 Likorall 200
5.367
Fuse 10A Säkring 10A 3 mm Assembly Instruction Monteringsanvisning 7 mm
Prod. No. 31390009
Multirall 200:
Likorall 200:
(a)
1. Remove the coverhats and unfix the screws, pull apart the covers.
2. Disconnect contact to the Limiting switch. (from S/N 6500505)
From S/N 6500505: contact to battery
(a) 10
1. Remove the screws, pull apart the cover.
2. Change the fuse (a). Assemble the cover.
3. Disconnect the contacts.
4. Change the fuse (a). Assemble the Multirall in reverse order.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/HillRom and using original Liko spare parts.
© Copyright Liko AB 3EN250401 Rev. 12
21
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Multirall™
5.415
Key pad hand control 2-buttons Tangentbord 2-knappar
Assembly Instruction Monteringsanvisning Contains: Qty: Key pad hand control 2-buttons 1
Prod. No. 21090038 3SE650261-01 2010-02-25
Fits: Hand control 2-buttons, LR, MR Prod. No. 3126031, 3126033, 3136001 Remove the old Key pad by carefully using a sharp tool.
Tools required
Remove the tape protection
Ensure that the cable gland is located in the intended track
Press the plug
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. © Copyright Liko AB
3EN250401 Rev. 12
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