Installation Instructions
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iLED Lighting System Installation Instructions
To the Service Technician Please read through these Installation Instructions with great care and comply with the safety information and requirements for installation.
CE marking This item of equipment is a Class I medical device as defined by the European Medical Device Directive (MDD) 93/42/EEC, June 1993, Appendix IX. Conformity
The manufacturer declares that this product conforms to the fundamental requirements according to MDD Appendix I and documents this by means of the CE marking.
What equipment forms the subject of these Installation Instructions? iLED Lighting System: • single luminaire version: with one iLED 3 or iLED 5 light head, • surgical lighting system version: with a combination of 2 to 3 iLED 3 or iLED 5 light heads, • plus optional extra equipment.
Customer Service is at your disposal • if you have any questions on the equipment or its installation, • if you would like to re-order spare parts, • for servicing or warranty claims.
How to reach us • TRUMPF KREUZER Medizin Systeme GmbH + Co. KG Benzstrasse 26 82178 Puchheim, Germany Sales
• Telephone: ++49 / (0)89 / 8 09 07 - 0 • Fax: ++49 / (0)89 / 8 09 07 - 2 22
Service
• Telephone: 0 180 / 2 25 41 35 Telephone: ++49 / (0)36 71/ 5 86 - 0 • Fax: ++49 / (0)36 71 / 58 61 75 © TRUMPF KREUZER, 2007 • Edition: 07/2007, Version 2 (Index 01) As on: 07.03.2007
Visit us on the Internet
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www.Trumpf-med.com
7200681 Installation Instructions iLED Lighting System US – 07/07
Notes relating to this documentation Applicability Copyright
We reserve the right to make changes
Copyrights Protection laws
Translations Trademarks
• These Installation Instructions are only valid in conjunction with the iLED planning specification. • The information contained in these Installation Instructions and parts thereof are the intellectual property of TRUMPF KREUZER Medizin Systeme GmbH + Co. KG, hereinafter TRUMPF, and is protected by national and international copyright and other laws for the protection of intellectual property. • Any duplication, reproduction, translation, microfilming, storage – in either electronic or magnetic form – , processing as electronically or magnetically stored data, copying or distribution of these documents and/or the information contained herein or parts thereof without the prior written approval of TRUMPF is hereby strictly prohibited. • TRUMPF shall assume no liability whatsoever on the basis of, or in association with, the use of said information prohibited in this manner by any person or company. TRUMPF reserves the right to amend, delete or modify in any other manner all information contained herein at any time and on any grounds without prior notice. We are constantly engaged in the further development of our products and reserve the right to make changes to the scope of supply in terms of design, equipment or technology. • TRUMPF expressly reserves all rights in accordance with copyright law. • All printed material corresponds to the version of the iLED lighting system and to the status of the safety standards that it is based on at the time of printing. All protection rights are reserved for devices, circuits, processes, software programs and names specified therein. • The German-language version of these Installation Instructions shall be binding as regards translations into foreign languages. • All trademarks mentioned in these Installation Instructions are the exclusive property of the respective suppliers and/or manufacturers.
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Contents 1
Important Information ...7 1.1 Delivery ...7 1.2 Identification of Components with Serial Numbers ...7 1.3 Equipment Required for Installation...8 1.4 Service Technician Qualification Requirements ...8 1.5 Installation Site Requirements ...9 1.6 Intended Use...9 1.7 Warranty and Liability ...10
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Customer Requirements ...11 2.1 Secure Attachment to Ceiling ...11 2.2 Ceiling Attachment Equipment Specifications...11 2.3 Customer's Electrical Installation ...12
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Your Safety is Important to Us ...13 3.1 Symbols used in these Installation Instructions...13 3.2 Symbols used on the iLED Lighting System...14 3.3 Overview of the Most Important Safety Information ...15
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Identification with Serial Numbers ...16 4.1 Use of Serial Numbers ...16 4.2 Position of Serial Numbers ...16
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Installing the Ceiling Anchor Plate ...17 5.1 Installation using Heavy Load Anchors ...17 5.2 Installation using Counterplates...18
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Installing Threaded Bolts or Spacers ...19 6.1 Installing Threaded Bolts on the Ceiling Anchor Plate...19 6.2 Installing Optional Spacers on the Ceiling Anchor Plate ...19
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Installing the Ceiling Flange ...20 7.1 Preparing for Installation ...20 7.2 Installing Components on the Ceiling Flange for the Power Supply using Control Box Plates ...20 7.3 Installing the Ceiling Flange ...25
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Installing an Interface Plate or Canopy Retainer Plate ...26 8.1 Installing an Interface Plate...26 8.2 Installing a Canopy Retainer Plate...27
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Installing the Central Axis with Extension Arm ...28 9.1 Routing Five-pole Cables for Light Heads without Camera through the Ceiling Tube...28 9.2 Routing Seven-pole Cables for Light Heads with Camera through the Ceiling Tube...29 9.3 Installing the Central Axis ...29
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Contents 10
Connecting the Cables ... 30 10.1 Connection Variants for Light Heads without Camera ...30 10.2 Connection Variants for Light Heads with Camera ...32 10.3 Connection Variant for Camera on Separate Pendant...33
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Installing a Spring Arm ... 34 11.1 Spring Arm Versions ...34 11.2 Preparing for Installation for all Spring Arm Variants...35 11.3 Installing Spring Arm for Light Head without Camera ...36 11.4 Installing Spring Arm for Light Head with Camera...37 11.5 Installing Spring Arm for vidiaPORT Monitor Installations...38 11.6 Adjusting Arm Stop on the Acrobat Space Spring Arm ...38 11.7 Installing the Cover...39
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Installing the Horizontal Bar on the iLED 5 Light Head ... 40 12.1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera ...40 12.2 Installing the Horizontal Bar on the iLED 5 Light Head with Camera...40
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Installing the Light Head ... 41 13.1 Installing the Light Head without Camera on the Acrobat 2000/3000 Spring Arm ...41 13.2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000 LCH Spring Arm..42 13.3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000 LCH Spring Arm..43 13.4 Installing the Light Head with Camera on the Acrobat 2000/3000 Spring Arm...44 13.5 Installing the Light Head iLED 3 with Camera on the Acrobat 2000 LCH Spring Arm ...45 13.6 Installing the Light Head iLED 5 with Camera on the Acrobat 3000 LCH Spring Arm ...46
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Installing Camera on Separate Pendant ... 47 14.1 Installing Camera on Separate Pendant on the Acrobat 2000 Spring Arm ...47
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Connecting/Disconnecting Counterweight ... 48 15.1 Connecting the Counterweight ...48 15.2 Disconnecting the Counterweight ...49
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Installing the vidiaPORT Monitor Attachments ... 50 16.1 Special Features ...50 16.2 vidiaPORT Versions ...50 16.3 Routing Cables through the vidiaPORT Monitor Adapter ...51 16.4 Routing Cables through the VESA 100 Adapter ...53 16.5 Installing the vidiaPORT Monitor Adapter on the Acrobat 2000/3000 Spring Arm ...53 16.6 Installing the vidiaPORT Duo Monitor Attachment on the Acrobat Space Spring Arm...55 16.7 Grounding the Acrobat Space Spring Arm ...57 16.8 Feeding in Cables ...58 16.9 Installing the Rotating Canopy...59 16.10 Installing the Ceiling Tube Cover...60 16.11 Installing the Flat-Screen Monitor...61
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Contents 17
Installing the Wall-Mounted Control Panel ...62 17.1 Installing the Flush-Mounted Version of the Wall-Mounted Control Panel ...62 17.2 Installing the Surface-Mounted Version of the Wall-Mounted Control Panel...65
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Adjustments ...68 18.1 Adjusting Spring Force on the Acrobat 2000/3000 and Acrobat 2000/3000 LCH Spring Arms...68 18.2 Adjusting Spring Force on the Acrobat Space Spring Arm...68 18.3 Adjusting Height Stop on the Acrobat 2000/3000 Spring Arms ...69 18.4 Adjusting Height Stop on the Acrobat Space Spring Arm ...69 18.5 Adjusting Height Stop on the Acrobat 2000 LCH Spring Arm...70 18.6 Adjusting Height Stop on the Acrobat 3000 LCH Spring Arm...70 18.7 Adjusting Brake Force on the Acrobat 3000 Spring Arm...71 18.8 Adjusting Brake Force on the Acrobat 2000 LCH Spring Arm ...71 18.9 Adjusting Brake Force on the Acrobat 3000 LCH Spring Arm ...72 18.10 Adjusting Brake Force on the vidiaPORT Monitor Adapter ...73 18.11 Adjusting Brake Force on the VESA 100 Adapter ...73 18.12 Adjusting Brake Force on the Camera Adapter of the Separate Camera...74 18.13 Adjusting Brake Force on the iLED Lighting System...75
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Installing the Canopy ...76 19.1 Installing Brackets on the Interface Plate...76 19.2 Installing Brackets on the Canopy Retainer Plate ...77 19.3 Installing the Canopy ...78
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Functional Check and Customer Instruction ...79
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Technical Data ...80
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Circuit Diagrams ...84 22.1 Interface Plate Circuit Diagram (Maximum Equipment)...84 22.2 Circuit Diagram – Control Box Plates...89 22.3 Circuit Diagram Distance 1-20m (Maximum Equipment)...94 22.4 Circuit Diagram Distance 21-50m (Maximum Equipment)...95 22.5 Circuit Diagram – iLED 3 LCH...96 22.6 Circuit Diagram – Camera on Separate Pendant...100 22.7 Circuit Diagram – System with Camera...102 22.8 Circuit Diagram – vidiaPORT ...104 22.9 Circuit Diagram – Wall-Mounted Control Panel ...105
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1 Important Information 1.1 Damage during transport
Damage claims Damage report Returns
Accompanying documents
Delivery
• Before installation, check the consignment for any damage that may have occurred during transport. - In the event of any damage please contact TRUMPF. - Damage claims can only be considered if TRUMPF is notified immediately. - Please complete a damage report as soon as possible and send it in to TRUMPF to enable damage claims to be validated. - If you need to return an item or items, please use the original packaging if possible. • To enable us to deal with the matter speedily, please provide the following details: - Name and address of customer, - Consignee, - Primary serial number of the iLED lighting system or of the component concerned (see “Section 4.2”, page 16), - Description of fault (form: Service Advice Form).
1.2
Identification of Components with Serial Numbers
• The components of the iLED lighting system are identified with serial numbers: - The serial numbers define the components of a specified iLED lighting system without any risk of confusion. - The components of an iLED Lighting System must be installed in the relevant position in accordance with the serial numbers. • An overview of the identification of a iLED lighting system with serial numbers can be found in “Section 4”, page 16.
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1 Important Information 1.3
Equipment Required for Installation
• Vermette 512 lifting equipment or forklift with a load rating of at least 250kg. The lift must correspond at least to the height of the intermediate ceiling. • Standard drill equipment or - Core drill HILTI DD-EC 1, - with appropriate drill, - and drilling template (# 4019364). • Spirit level. • Torque wrench, • Calibrated luxmeter, • Multimeter, • Standard toolkit, • Two ladders of the necessary length.
1.4 Only for trained service technicians Carrying out installation
In the event of problems
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Service Technician Qualification Requirements
• These Installation Instructions are written for trained service technicians. • The iLED lighting system may only be installed by TRUMPF Technical Service or by authorized service personnel who have been trained by TRUMPF. • When installing the equipment, you must follow the steps given in these installation instruction in the correct order. • In the event of damage to the iLED lighting system, installation must cease. • If you encounter problems which are not covered by these Installation Instructions or not covered in sufficient detail, you should immediately contact your nearest TRUMPF Customer Service Center for the safety of operators and patients.
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1 Important Information 1.5
Installation Site Requirements
• The installation site must satisfy the requirements stated in the iLED planning specification. • The iLED lighting system, as a surgical lighting system, must only be installed in rooms that are used for medical purposes and are set up in accordance with DIN VDE 0100 - 710 or IEC 60364-710. • The ambient temperature during operation must be between 10°C and 40°C. • The relative humidity must be between 30% and 75%. • The air pressure must be between 700 and 1060 hPa.
1.6 Proper use Operating range
Intended Use
• The iLED lighting system is for illuminating an examination and surgical site on the patient in a hospital or doctor's surgery. • It operates at a distance of between 70 cm and 150 cm from the intervention site. Single luminaire:
Definition: Small surgical luminaire
• One iLED 3 / iLED 5 single luminaire is classified as a small surgical luminaire under IEC 60601-2-41, and may only be used for operations where light failure will not put the patient at risk. Surgical lighting system:
• A surgical lighting system with multiple light heads can be used without restriction. Improper use
• The iLED lighting system is not suitable for operation in potentially explosive atmospheres. • The iLED lighting system must not be used in environments in which combustible mixtures of anesthetics with air, oxygen or laughing gas are used. • To avoid the possibility of the light heads overheating, never cover them whilst the lighting system is in operation. • To avoid any risk of dazzling, never look directly at the light coming from the light heads. • It is not permitted to place additional loads on the lamp suspension. • Do not expose the iLED lighting system to extreme vibrations.
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1 Important Information 1.7
Warranty and Liability
TRUMPF guarantees the safety and functionality of the iLED lighting system only on condition that:
• installation, modifications and repairs are carried out by TRUMPF service technicians or other persons expressly authorized by TRUMPF, • requirements for secure ceiling attachment have been met, • the electrical installation of the iLED lighting system complies with the currently applicable regulations, • only original components from TRUMPF have been used, • only approved accessories or those that have been tested for suitability are installed, • the iLED lighting system is being used for its intended purpose, in the proper manner, • it is commissioned and the equipment is released for operation with a delivery note.
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2 Customer Requirements 2.1
Acceptance certificate of structural engineer
Holes drilled incorrectly
Ceiling anchor plate Building regulations must be observed.
• It must be ensured during planning that all circumstances involved in the specific case have been given proper consideration, the specific approval from the competent building authorities has been obtained and all installation work has been performed in the proper manner using suitable tools. • The structural design of the ceiling must ensure that the loads imposed by the iLED lighting system and other existing ceiling loads are absorbed and transferred safely. • The load-bearing capacity must be calculated and checked by a structural engineer and confirmed by means of proof calculations. This structural proof for the load-bearing capacity of the ceiling must be drawn up and submitted prior to installation of the iLED Lighting System. • In the event that a hole is drilled incorrectly, coming up against a reinforcement rod for instance, the responsible structural engineer should be consulted to make sure that the load is still adequately distributed over the ceiling area. • To make sure that the load is distributed correctly, the ceiling anchor plate must be installed flush with the ceiling. • The national and regional building regulations currently applicable must be observed.
2.2 Reinforced concrete ceilings Class C20/25
Observe instructions from the manufacturer of the attachment equipment Counterplate set
Secure Attachment to Ceiling
Ceiling Attachment Equipment Specifications
With properly constructed Class C20/25 (or better) reinforced concrete ceilings, the following attachment equipment (not included in scope of supply) should be used (see “Section 5.1”, page 17): • 4 through-wall anchors, • HILTI make, • approval no. ETA-98/0001, • model HST M16/25, • minimum thickness of raw ceiling 160 mm. In order to secure the iLED lighting system correctly to the ceiling you must observe the instructions from the manufacturer of the attachment equipment. For all other ceilings we recommend the use of a counterplate set for ceiling attachment (see “Section 5.2”, page 18): • 4 counterplates with threaded rods M16 (# 4021131), • 4 M16 hexagon nuts – DIN 934 (# 5200031), • 4 washers 19.00 – DIN 125 (# 5301901).
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2 Customer Requirements 2.3 Installation by specialist external contractors
Work must be carried out by qualified electricians National regulations must be observed
Device for disconnecting all poles from the power supply
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Customer's Electrical Installation
The electrical connections on the customer's premises must be implemented by a specialist company commissioned by the customer as per the iLED planning specification. The following requirements must be observed:
• Planning, execution and checking of the electrical installation must be carried out at the customer's premises by competent electrical engineers and licenced electrical contractors. • If the applicable regulations in the country concerned require the device to be connected to the power supply by authorized specialist engineers, it is important to ensure that they are observed. • A device must be installed on the customer's premises which disconnects all poles of the power supply cables from the power supply network. • The terminal blocks must be freely accessible for installation of the iLED lighting system and performance of the required electrical safety checks. • The electrical installations of the room concerned must comply with the applicable national regulations. DIN VDE 0100 part 710 is applicable in the Federal Republic of Germany. The requirements of NFPA 70 and NFPA 99 are applicable in the USA.
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3 Your Safety is Important to Us 3.1
Symbols used in these Installation Instructions
Important information is shown in these Installation Instructions using symbols and signal words. Signal words such as DANGER, WARNING or CAUTION indicate the level of risk. This is visually emphasized by the different triangle symbols.
DANGER 1WARNING 1CAUTION NOTICE NOTE
DANGER alerts you to an immediate dangerous situation, which –
unless avoided – will result in death or serious injury. WARNING alerts you to a potentially dangerous situation, which –
unless avoided – may result in death or serious injury. CAUTION alerts you to a potentially dangerous situation, which –
unless avoided – may result in minor or slight injury. NOTICE indicates a potentially dangerous situation, which – unless
avoided – will lead to damage to property. NOTE gives you additional information and helpful tips for the safe
and efficient use of the appliance. The following symbols and signal words define the potential threat more precisely. Explosion hazard warns against use of the iLED lighting system in
combustible mixtures of anesthetics with air, oxygen or laughing gas.
Electric shock warns of the danger of electric shock, which may result in serious injury or even death.
Sudden release of spring arm warns of the sudden release of the spring arm if the light head is removed without firstly putting the spring arm in the highest possible limit stop position.
Falling lighting system warns of equipment suddenly falling if additional loads are placed on the lighting system.
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3 Your Safety is Important to Us 3.2
Symbols used on the iLED Lighting System
CE conformity marking
Device tested by Underwriter Laboratories Inc. for USA and Canada. UL/cUL Classification with respect to electric shock, fire, and mechanical hazards only in accordance with UL 60601-1 and CAN/CSA C22.2 No. 601.1 22TF.
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3 Your Safety is Important to Us 3.3
Overview of the Most Important Safety Information
Please also comply with the safety information in the individual sections.
Installation site
DANGER Gas explosion Combustible mixtures of anesthetics with air, oxygen or laughing gas may not be used in environments in which the iLED lighting system is operated. Danger of the lighting system falling
DANGER Parts falling from overhead Make sure that no-one is standing below the lighting system whilst it is being installed.
1 WARNING Danger of the lighting system falling Comply with the torques for the fixing screws specified in these Installation Instructions. Hazards from electric shock
1 WARNING Switch off the building power supply During all installation work the building power supply must be de-energized and prevented from being switched back on again.
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4 Identification with Serial Numbers Figure 1
4.1
Use of Serial Numbers
The components of the iLED lighting system are identified with serial numbers:
• The serial numbers define the components of a specified iLED lighting system without any risk of confusion. • The components of an iLED Lighting System must be installed in the relevant position in accordance with the serial numbers.
4.2
Position of Serial Numbers
• The main serial number can be found on the packaging and also on the top of the uppermost extension arm 1. • The positions of the serial numbers are shown in “Figure 1”, page 16.
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5 Installing the Ceiling Anchor Plate Figure 2
5.1
Installation using Heavy Load Anchors
Check the requirements for secure ceiling attachment as specified in “Section 2.1”, page 11. The attachment equipment is described in “Section 2.2”, page 11.
1. Mark the position of the ceiling anchor plate 2 on the ceiling in accordance with the plan drawing using the drilling template (#4019364). Drill holes:
2. Drill four holes 3 in accordance with the instructions from the manufacturer of the fixtures. • Blow out the holes thoroughly. 3. Knock a heavy load anchor 1 into the raw ceiling as far as the mark in accordance with the instructions from the manufacturer of the fixtures. Installing the ceiling anchor plate:
DANGER Falling ceiling panel Make sure that no-one is standing below the ceiling anchor plate 2 whilst it is being installed. 4. Loosely screw the ceiling anchor plate 2 to the heavy load anchor 1 that was installed first. 5. Align the ceiling anchor plate 2 with the remaining drill holes 3. 6. Knock the three remaining heavy load anchors 1 into the raw ceiling through the drill holes 3 in the ceiling anchor plate 2 as far as the mark. Tightening the heavy load anchors:
1 WARNING Danger of the lighting system falling Tighten the heavy load anchors 1 in accordance with the instructions from the manufacturer of the fixtures. 7. Tighten the heavy load anchors 1 uniformly in accordance with the instructions from the manufacturer of the fixtures. 8. Check that the ceiling anchor plate 2 is securely in place. • The ceiling anchor plate 2 must lie flush with the raw ceiling.
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5 Installing the Ceiling Anchor Plate Figure 3
5.2
Installation using Counterplates
Check the requirements for secure ceiling attachment as specified in “Section 2.1”, page 11. The fixtures are described in “Section 2.2”, page 11.
1. Mark the position of the ceiling anchor plate 3 in accordance with the plan drawing using the drilling template (#4019364). Drilling holes:
NOTE Faulty, misaligned drill holes Drill the holes 4 from the underside of the raw ceiling.
2. Drill four holes 4, with a 20mm diameter, and always from the underside of the raw ceiling. 3. Push four counterplates with threaded bolts 1 (#4021131) through the drill holes from the top side of the raw ceiling. Installing the ceiling anchor plate:
DANGER Falling ceiling anchor plate Make sure that no-one is standing below the ceiling anchor plate 3 whilst it is being installed. 4. Position the ceiling anchor plate 3 on an M16 threaded bolt 1 and screw on loosely with a washer and M16 hexagon nut 2. 5. Push the three remaining threaded bolts 1 into the ceiling anchor plate 3 and screw each one firmly in place using 1 washer and hexagon nut 2. Tightening the hexagon nuts:
6. Tighten the hexagon nuts 2 uniformly to 195Nm. • At the same time, prevent the counterplates 1 from turning.
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6 Installing Threaded Bolts or Spacers Figure 4
6.1
Installing Threaded Bolts on the Ceiling Anchor Plate
1. Screw the hexagon nuts 2 onto the threaded bolts 3 (length 110mm) at intervals of min. 25mm.
1 WARNING Danger of the lighting system falling Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go. 2. Screw six threaded bolts 3 as far as they will go into the ceiling anchor plate 1. Tightening the hexagon nuts:
3. Tighten the hexagon nuts 2 uniformly to 195Nm.
Figure 5
6.2
Installing Optional Spacers on the Ceiling Anchor Plate
The length of the six spacers depends on the specific order.
1 WARNING Danger of the lighting system falling Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go. 1. Screw six threaded bolts 5 as far as they will go into the ceiling plate 1. 2. Push the spacers 2 onto the threaded bolts 5 and put a washer 3 and a hexagon nut 4 on each of them. Tightening the hexagon nuts:
3. Tighten the hexagon nuts 4 to 195Nm. • Check that the spacers 2 are securely in place.
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7 Installing the Ceiling Flange Figure 6
7.1
Preparing for Installation
Irrespective of the attachment elements specified in “Section 6”, page 19, the following settings always remain the same.
1. Screw three hexagon nuts 1, offset by 120° and spaced 50mm, onto 3 threaded bolts 5. • Screw the remaining 3 hexagon nuts 1 a little higher e.g. 60 mm. Aligning the hexagon nuts horizontally:
2. Horizontally align the three lower hexagon nuts 1 (spaced 50mm) using a spirit level. Installing upper insulation:
3. Put a washer 2 and plastic insulating disk 3 on the M16 threaded bolt 5 and secure using an O-ring 4. 4. Repeat this procedure for the remaining 5 threaded bolts 5.
7.2
Installing Components on the Ceiling Flange for the Power Supply using Control Box Plates
If no interface plate is installed on the ceiling tube of the ceiling flange, further components must be installed on the ceiling flange depending on the particular iLED lighting system variant. Install the components on the floor beforehand according to the following sections and then install the ceiling flange as described in “Section 7.3”, page 25.
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7200681 Installation Instructions iLED US Lighting System – 07/07