Technical Service Manual
145 Pages
Preview
Page 1
®
For use with the following list numbers: 13000, 13100, 13150 All codes
Technical Service Manual
430-600203-003, A (Rev. 05/2007)
©Hospira, Inc.
This document and the subject matter disclosed herein are proprietary information. Hospira retains all the exclusive rights of dissemination, reproduction, manufacture, and sale. Any party using this document accepts it in confidence, and agrees not to duplicate it in whole or in part nor disclose it to others without the written consent of Hospira.
430-600203-003 (Rev. 07/05)
GemStar®
Change History
Part Number
Description of Change
430-600203-001 (Rev. 04/00)
Original issue
430-600203-002 (Rev. 12/02)
Second issue
430-600203-A02 (Rev. 08/03)
Change Page issue Updated cover and copyright pages
Remove and Destroy Pages
Insert Change Pages
cover
cover
i to ii
i to ii
5-19 to 5-20
5-19 to 5-20
Updated change history Updated equipment needed for Operation Test in Section 5 430-600203-003 (Rev. 06/05)
Third issue Incorporated Hospira name change and updated to current style Updated cover, copyright, and back page Updated Section 1 and Section 4 Updated to include EMC/IEC requirements Added Appendix
Technical Service Manual
i
430-600203-003 (Rev. 07/05)
CHANGE HISTORY
This page intentionally left blank.
430-600203-003 (Rev. 07/05)
ii
GemStar®
Contents Section 1 INTRODUCTION... 1.1 SCOPE... 1.2 CONVENTIONS... 1.3 ACRONYMS AND ABBREVIATIONS... 1.4 USER QUALIFICATION... 1.5 ARTIFACTS... 1.6 ELECTROMAGNETIC COMPATIBILITY... 1.7 INSTRUMENT INSTALLATION PROCEDURE . 1.7.1 UNPACKING... 1.7.2 INSPECTION... 1.7.3 SELF TEST... 1.8 OVERVIEW... 1.8.1 THERAPIES... 1.8.2 CONFIGURATION DIFFERENCES... 1.8.3 SAFETY FEATURES... 1.8.4 POWER SOURCES... 1.8.5 OPERATION...
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. 1-1 . 1-1 . 1-2 . 1-2 . 1-4 . 1-4 . 1-5 . 1-5 . 1-5 . 1-6 . 1-6 . 1-7 . 1-7 . 1-7 . 1-8 . 1-8 . 1-9
Section 2 WARRANTY... 2-1
Section 3 SYSTEM OPERATING MANUAL... 3-1
Section 4 THEORY OF OPERATION... 4.1 ELECTRO-MECHANICAL SYSTEMS... 4.1.1 CPU SYSTEM... 4.1.1.1 CPU... 4.1.1.2 MEMORY... 4.1.1.3 FPGA... 4.1.2 CPU SUPERVISORY FUNCTIONS... 4.1.2.1 SUPPLY MONITORING... 4.1.2.2 POWER-ON RESET... 4.1.2.3 MEMORY AND TIME RETENTION... 4.1.2.4 WATCHDOG FUNCTION... 4.1.2.5 CPU ERROR CHECKING/WATCHDOG CIRCUITRY . 4.1.2.6 WDT PIC/BEEPER PIC/BEEPER DRIVER... 4.1.3 DISPLAY MODULE/BACKLIGHT... 4.1.4 KEYPAD/LEDS... 4.1.5 BOLUS SWITCHES... 4.1.6 TIME-OF-DAY CLOCK... 4.1.7 POWER INPUT SENSING/SELECTION CIRCUITRY... 4.1.8 INTERNAL POWER SUPPLIES... 4.1.9 INFUSER ON/OFF CONTROL... 4.1.9.1 POWER ON... 4.1.9.2 POWER OFF... 4.1.10 MOTOR DRIVE CIRCUITS... 4.1.10.1 SPEED CONTROL... 4.1.10.2 POWER CONSERVATION...
Technical Service Manual
iii
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. 4-1 . 4-1 . 4-1 . 4-1 . 4-4 . 4-4 . 4-4 . 4-4 . 4-5 . 4-5 . 4-5 . 4-5 . 4-6 . 4-6 . 4-7 . 4-7 . 4-7 . 4-8 4-10 4-10 4-12 4-12 4-12 4-14 4-15
430-600203-003 (Rev. 07/05)
CONTENTS
4.1.10.3 MOTOR... 4.1.10.4 TACHOMETER... 4.1.10.5 REDUNDANT MOTOR CONTROL... 4.1.11 MOTOR TACHOMETER POWER CONSERVATION . 4.1.12 OUTPUT SHAFT ENCODER... 4.1.13 AIR-IN-LINE SENSING... 4.1.14 PROXIMAL PRESSURE MEASUREMENT... 4.1.15 DISTAL PRESSURE MEASUREMENT... 4.1.16 RS-232 INTERFACE SYSTEM... 4.2 CASSETTE SYSTEM... 4.2.1 BODY AND TOP... 4.2.2 DIAPHRAGM... 4.2.3 FLOW STOP...
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. 4-15 . 4-15 . 4-15 . 4-16 . 4-16 . 4-17 . 4-17 . 4-18 . 4-18 . 4-18 . 4-19 . 4-19 . 4-19
MAINTENANCE AND SERVICE TESTS... 5.1 ROUTINE MAINTENANCE... 5.1.1 CLEANING... 5.1.1.1 SANITIZING... 5.1.1.2 CLEANING THE CASSETTE POCKET AND TUBING CHANNEL... 5.1.2 INSPECTION... 5.1.2.1 MATERIALS REQUIRED... 5.1.2.2 LABEL INSPECTION... 5.1.2.3 LATCH MECHANISM INSPECTION... 5.1.2.4 AIR SENSOR INSPECTION... 5.1.2.5 PLUNGER AND PRESSURE SENSOR INSPECTION . . . 5.1.2.6 TOP CAP INSPECTION... 5.1.2.7 BOTTOM CAP INSPECTION... 5.1.2.8 BEZEL, GRIP, AND KEYPAD INSPECTION... 5.1.2.9 BATTERY DOOR AND COMPARTMENT INSPECTION . 5.1.2.10 POWER-ON TEST... 5.1.2.11 RECHARGEABLE BATTERY PACK (OPTIONAL)... 5.1.2.12 DOCKING STATION (OPTIONAL)... 5.1.2.13 AC ADAPTOR (OPTIONAL)... 5.1.2.14 REMOTE BOLUS CORD AND SWITCH (OPTIONAL) . . 5.2 OPERATION TEST... 5.2.1 EQUIPMENT REQUIRED... 5.2.2 TEST SETUP... 5.2.3 PERFORMING THE OPERATION TEST... 5.2.3.1 POWER TEST... 5.2.3.2 KEYPAD TEST... 5.2.3.3 DISPLAY TEST... 5.2.3.4 LED TEST... 5.2.3.5 VOLUME ACCURACY TEST... 5.2.3.6 DISTAL OCCLUSION TEST... 5.2.3.7 PROXIMAL OCCLUSION TEST... 5.2.3.8 AIR-IN-LINE TEST... 5.2.4 PRINTING THE TEST RESULTS... 5.2.5 OPERATION TEST CHECKLIST... 5.2.6 RESTORING THE INFUSER FOR USE... 5.3 PERIODIC MAINTENANCE INSPECTION...
. . . .
. . . .
. . . .
. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 5-3 . 5-4 . 5-4 . 5-4 . 5-6 . 5-7 . 5-8 . 5-9 . 5-10 . 5-11 . 5-12 . 5-15 . 5-16 . 5-17 . 5-19 . 5-20 . 5-21 . 5-21 . 5-21 . 5-21 . 5-22 . 5-22 . 5-22 . 5-22 . 5-23 . 5-23 . 5-23 . 5-24 . 5-24 . 5-26 . 5-27 . 5-27
Section 5
430-600203-003 (Rev. 07/05)
iv
5-1 5-1 5-1 5-2
GemStar®
FIGURES
Section 6 TROUBLESHOOTING... 6.1 TECHNICAL ASSISTANCE... 6.2 TROUBLESHOOTING REFERENCES... 6.2.1 TROUBLESHOOTING TOOLS... 6.2.2 ALERT/ALARM MESSAGE INDEX... 6.2.3 PRINTING DEVICE HISTORY... 6.3 SERVICE ALARM CODES... 6.3.1 SERVICE ALARM CODES - QUICK REFERENCE . 6.3.2 SERVICE ALARM CODES - DETAILS... 6.4 OPERATIONAL ALARMS...
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. 6-1 . 6-1 . 6-1 . 6-2 . 6-2 . 6-4 . 6-4 . 6-4 . 6-8 6-37
Section 7 REPLACEABLE PARTS AND REPAIRS... 7-1
Section 8 SPECIFICATIONS... 8-1
Section 9 DRAWINGS... 9-1
Appendix .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. A-1
Index .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Technical Service Manual
v
I-1
430-600203-003 (Rev. 07/05)
TABLES
Figures Figure 1-1. Illustration of the Infuser... Figure 4-1. GemStar Block Diagram... Figure 4-2. Board Connector References... Figure 4-3. Power Input... Figure 4-4. Power On/Off Circuitry... Figure 4-5. Motor Control Circuit... Figure 4-6. Detail of Motor Circuit... Figure 5-1. Cassette Pocket and Tubing Channel . . Figure 5-2. Label Inspection... Figure 5-3. Cassette Retention and Ejection... Figure 5-4. Air Sensor Inspection... Figure 5-5. Plunger and Pressure Sensor Inspection Figure 5-6. Top Cap Inspection... Figure 5-7. Bottom Cap Inspection... Figure 5-8. Bezel, Grip, and Keypad Inspection . . Figure 5-9. Battery Door Engagement... Figure 5-10. Battery Door Inspection... Figure 5-11. Battery Compartment Inspection... Figure 5-12. Power-On Test... Figure 5-13. Rechargeable Battery Pack... Figure 5-14. Docking Station... Figure 5-15. AC Adaptor... Figure 5-16. Remote Bolus Cord and Switch... Figure 5-17. Sample Test Result Printout... Figure 7-1. GemStar Infuser Exploded View... Figure 9-1. GemStar Boards... Figure 9-2. GemStar Top Board... Figure 9-3. GemStar Middle Board... Figure 9-4. GemStar Bottom Board...
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 1-10 . 4-2 . 4-3 . 4-9 . 4-11 . 4-13 . 4-13 . 5-3 . 5-5 . 5-6 . 5-7 . 5-8 . 5-9 . 5-10 . 5-11 . 5-12 . 5-13 . 5-14 . 5-15 . 5-16 . 5-18 . 5-19 . 5-20 . 5-25 . 7-1 . 9-3 . 9-5 . 9-9 . 9-15
Conventions... Configuration List Numbers... Safety Features... Cleaning Solutions... GemStar Operation Test Checklist... Troubleshooting Tools... Alert/Alarm Message Index... Service Alarm Codes - Quick Reference... Service Alarm Codes - Details... Operational Alarms... Drawings... Guidance and Manufacturer’s Declaration - Electromagnetic Emissions Guidance and Manufacturer’s Declaration - Electromagnetic Immunity Guidance and Manufacturer’s Declaration - Electromagnetic Immunity for Life-Supporting Equipment and Systems... Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the GemStar...
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. 1-2 . 1-7 . 1-8 . 5-2 . 5-26 . 6-2 . 6-2 . 6-4 . 6-8 . 6-37 . 9-1 . A-1 . A-2
Tables Table 1-1. Table 1-2. Table 1-3. Table 5-1. Table 5-2. Table 6-1. Table 6-2. Table 6-3. Table 6-4. Table 6-5. Table 9-1. Table A-1. Table A-2. Table A-3. Table A-4.
430-600203-003 (Rev. 07/05)
vi
. . . A-3 . . . A-6
GemStar®
Section 1
INTRODUCTION The GemStar® is a single-channel infuser designed for use in home care and hospital settings. The infuser kit contains the following components: - GemStar® infuser - Two AA disposable batteries - System Operating Manual
with Note: Some international configurations contain a table-top 220 V mains adaptor a separate power cord. AC
1.1
SCOPE This manual is organized into the following sections: ❏
Section 1 Introduction
❏
Section 2 Warranty
❏
Section 3 System Operating Manual
❏
Section 4 Theory of Operation
❏
Section 5 Maintenance and Service Tests
❏
Section 6 Troubleshooting
❏
Section 7 Replaceable Parts and Repairs
❏
Section 8 Specifications
❏
Section 9 Drawings
❏
Appendix
❏
Index
❏
Technical Service Bulletins
If a problem in device operation cannot be resolved using the information in this manual, contact Hospira (see Section 6.1, Technical Assistance). Specific instructions for operating the device are contained in the GemStar® System Operating Manual. Provision is made for the inclusion of the system operating manual in Section 3 of this manual.
the Note: The terms “infuser” and “device” are used interchangeably throughout manual. Therefore, Note: Figures are rendered as graphic representations to approximate actual product. figures may not exactly reflect the product. Technical Service Manual
1-1
430-600203-003 (Rev. 07/05)
SECTION 1 INTRODUCTION
1.2
CONVENTIONS The conventions listed in Table 1-1 are used throughout this manual. Table 1-1. Convention
Conventions
Use
Example
Italic
Reference to a section, figure, table, or publication
(see Section 6.1, Technical Assistance)
[ALL CAPS]
Keys
Press [YES/ENTER] to continue.
ALL CAPS
Display messages
The infuser displays END OF INFUSION
Bold
Emphasis
CAUTION: Use proper ESD grounding techniques when handling components.
Throughout this manual, warnings, cautions, and notes are used to emphasize important information as follows:
WARNING:
A WARNING CONTAINS SPECIAL SAFETY EMPHASIS AND MUST BE OBSERVED AT ALL TIMES. FAILURE TO OBSERVE A WARNING MAY RESULT IN PATIENT INJURY AND BE LIFE-THREATENING.
CAUTION: A CAUTION usually appears in front of a procedure or statement. It contains information that could prevent hardware failure, irreversible damage to equipment, or loss of data.
Note: A note highlights information that helps explain a concept or procedure. 1.3
ACRONYMS AND ABBREVIATIONS This section contains the acronyms and abbreviations that appear in the text of this manual. A Ampere AC Alternating current A/D Analog-to-digital ADC Analog-to-digital converter CPU Central processing unit CRC Cyclic redundancy check DC Direct current
430-600203-003 (Rev. 07/05)
1-2
GemStar®
1.3
ACRONYMS AND ABBREVIATIONS
DMM Digital multimeter ECG Electrocardiogram EEG Electroencephalogram EEPROM Electrically erasable programmable read-only memory EL Electroluminescent EMC Electromagnetic compatibility EMG Electromyogram EMI Electromagnetic interference ESD Electrostatic discharge ETO Ethylene oxide FET Field effect transistor FPGA Field programmable gate array hr hour Hz Hertz IC Integrated circuit IO Input/output IV Intravenous kHz Kilohertz LCD Liquid crystal display LED Light emitting diode mA Milliampere mcg Microgram mg Milligram MHz Megahertz mL Milliliter ms Millisecond mV Millivolt PFI Power fail input PIC Programmable integrated circuit PWA Printed wiring assembly PWM Pulse width modulator RAM Random access memory ROM Read-only memory RPM Revolutions per minute TPN Total parenteral nutrition UART Universal asynchronous receiver/transmitter
Technical Service Manual
1-3
430-600203-003 (Rev. 07/05)
SECTION 1 INTRODUCTION
V Volts VAC Volts alternating current VCC Collector voltage supply VDC Volts direct current VPWR Primary power source Vrms Volts root mean squared VTBI Volume to be infused µA Microampere µs Microsecond
1.4
USER QUALIFICATION The infuser is intended for use at the direction or under the supervision of licensed physicians or certified healthcare professionals who are trained in the use of the infuser and the administration of parenteral fluids or drugs. Training should emphasize preventing related IV complications, including appropriate precautions to prevent accidental infusion of air.
1.5
ARTIFACTS Non-hazardous, low level electrical potentials are commonly observed when fluids are administered using infusion devices. These potentials are well within accepted safety standards, but may create artifacts on voltage-sensing equipment such as ECG, EMG, and EEG machines. These artifacts vary at a rate that is associated with the infusion rate. If the monitoring machine is not operating correctly or has loose or defective connections to its sensing electrodes, these artifacts may be accentuated so as to simulate actual physiological signals. To determine if the abnormality in the monitoring equipment is caused by the infuser instead of some other source in the environment, set the device so that it is temporarily not delivering fluid. Disappearance of the abnormality indicates that it was probably caused by the electronic noise generated by the infuser. Proper setup and maintenance of the monitoring equipment should eliminate the artifact. Refer to the appropriate monitoring system documentation for setup and maintenance instructions.
430-600203-003 (Rev. 07/05)
1-4
GemStar®
1.6
ELECTROMAGNETIC COMPATIBILITY
1.6
ELECTROMAGNETIC COMPATIBILITY The GemStar® is compliant with IEC/EN 60601-1-2 (2001), and has been tested and found to comply with electromagnetic compatibility (EMC) limits for the Medical Device Directive 93/42/EEC (EN 55011 Class B and EN 60601-1-2:2001). These limits are designed to provide reasonable protection against harmful interference in a typical medical installation (see the system operating manual). CAUTION: Portable and mobile RF communications equipment, such as cellular telephones, two-way radios, Bluetooth® devices, and microwave ovens in close proximity to the infuser may affect or degrade performance of the device. Operation of the infuser under such conditions should be avoided. There is a shared responsibility between manufacturers, customers, and users to assure that medical equipment and systems are designed and operated as intended. Medical electrical equipment requires special precautions regarding electromagnetic compatibility. The electromagnetic environment should be managed to permit the infuser to perform as intended without disturbing other equipment. The infuser should not be used adjacent to or stacked with other equipment. If the device must be used adjacent to or stacked with other equipment, monitor the equipment to assure there is no electromagnetic interference, and verify normal infuser operation.
1.7
INSTRUMENT INSTALLATION PROCEDURE CAUTION: Infuser damage may occur unless proper care is exercised during unpacking and installation. CAUTION:
Do not place the infuser in service if it fails the self test.
The instrument installation procedure consists of unpacking, inspection, and self test.
1.7.1
UNPACKING Inspect the shipping container as detailed in Section 1.7.2. Use care when unpacking the infuser. Retain the packing slip and save all packing material in the event it is necessary to return the infuser to the factory. Verify the shipping container contains a copy of the system operating manual.
Technical Service Manual
1-5
430-600203-003 (Rev. 07/05)
SECTION 1 INTRODUCTION
1.7.2
INSPECTION Inspect the shipping container for damage. Should any damage be found, contact the delivering carrier immediately. CAUTION: Inspect the infuser for evidence of damage. Do not use the device if it appears to be damaged. Should damage be found, contact Hospira (see Section 6.1, Technical Assistance). Inspect the infuser periodically for signs of defects. Also inspect the infuser after repair or during cleaning. Replace any damaged or defective external parts.
1.7.3
SELF TEST CAUTION:
Do not place the infuser in service if the self test fails.
At power-on, the infuser immediately enters an initialization mode and performs the following self tests: - RAM test - ROM checksum calculation - Motor control test - Stuck key test - PIC watchdog test - CONFIG register test - Battery voltage test - Power loss completion test - CRC verifications on all RAM areas protected by CRCs - CRC on calibration data stored in the EEPROM - Calibration data verification The initialization mode completes in approximately 30 seconds. During this time the infuser displays a message that the self tests are being performed. If any test fails, the infuser alarms.
Note: The device does not infuse during the initialization mode. After successful completion of the initialization mode, if there is not a current program in the infuser, the device enters programming mode so the user can enter a new program. If a program is already in the infuser, the user may: - Use the current program. The infuser enters stop mode after the program is reviewed. - Enter a new program. The infuser enters programming mode, then enters stop mode after the program is reviewed.
Note: If the infuser has been powered-off for less than five minutes, a program review is not required. See Figure 1-1 for an illustration of the infuser.
430-600203-003 (Rev. 07/05)
1-6
GemStar®
1.8
OVERVIEW
1.8
OVERVIEW The following sections describe therapy options, differences between therapies, safety features, power sources, and basic operation of the infuser.
1.8.1
THERAPIES The GemStar® offers the following seven types of therapy: - Pain Management - Total Parenteral Nutrition (TPN) - Intermittent - Weight Dosed - Continuous - mL/hr Only - Variable Time
ofNote: The availability of these programs may vary, depending upon the configuration the infuser in use. 1.8.2
CONFIGURATION DIFFERENCES The infuser is shipped from the factory with one of the configurations described in Table 1-2. The infuser configuration is easily identified by the end cap color. Table 1-2. Therapies
Configuration List Numbers
13000 (Blue)
13100 (Gray)
Pain Management
TPN
Intermittent
Weight Dosed
Continuous
mL/hr Only
Variable Time
Technical Service Manual
13150 (Yellow)
1-7
430-600203-003 (Rev. 07/05)
SECTION 1 INTRODUCTION
1.8.3
SAFETY FEATURES Table 1-3 describes the special safety features of the GemStar®. Table 1-3.
Safety Features
Safety Feature
Description
Proximal occlusion detection
Strain gauge
Distal occlusion detection
Strain gauge Settings: low, medium, and high sensitivity
Air-in-line detection
Ultrasonic settings: 0.5 mL, 2 mL, and Off
Motor monitoring circuit
Redundant and independent monitoring systems
Motor parameter monitoring
Motor encoder and camshaft flag monitored by optical sensor
Self tests
Initialization and self test at power-on Continuous self tests during operation
1.8.4
POWER SOURCES The infuser can be powered by two internal AA disposable batteries, an external rechargeable battery pack, AC mains adaptor, or docking station. External supply voltage must not exceed 3.3 VDC. Install two fresh, disposable AA batteries for backup power when using an external power source. The infuser will continue to operate on backup power if the external power source fails. CAUTION: To assure proper operation when using internal batteries, always replace both batteries with fresh, disposable AA batteries when a change is required. Use of rechargeable batteries in the battery compartment is not recommended. CAUTION: Always connect to a grounded AC outlet when using the AC adaptor. Use only an AC adaptor specifically labeled for use with the GemStar® to charge the battery pack. During charging, if the battery pack becomes hot to the touch, immediately disconnect from AC power and contact Hospira Technical Support Operations. CAUTION: Do not touch exposed connectors on the bottom of the infuser. Exposed connectors are susceptible to electrostatic discharge (ESD) damage.
430-600203-003 (Rev. 07/05)
1-8
GemStar®
1.8
OVERVIEW
1.8.5
OPERATION The infuser is microprocessor-based and is programmed using a 23-key keypad on the front of the device (see Figure 1-1). The 16-character-by-4-line backlight display indicates the status of the infuser. The infuser has up to seven therapies available, depending on its configuration. Delivery rates and bolus dosage amounts are programmed in one of three units of measure: milliliters (mL), milligrams (mg), or micrograms (mcg). A loading dose is programmable for immediate delivery or delayed delivery. Bolus doses can be programmed to begin delivery on-demand. To program the infuser, the operator selects the following: - Therapy type - Delivery type: volume delivery (mL) or mass delivery (mg or mcg) - Concentration (only if mass delivery is selected) - Delivery rate - Loading dose, if desired - Bolus dose, if desired - Total amount to be delivered: volume to be infused (VTBI) If mass delivery is selected, the infuser automatically converts mg or mcg to the closest number of tenths-of-mL. The amount of fluid delivered is shown on the display. When a bolus is programmed, a minimum lockout time between boluses must also be programmed. In addition to the lockout time, the operator can also program the maximum total volume that can be delivered in a selected period. The infuser contains a time-of-day clock and event history storage capability. The program settings, significant events that take place while a protocol is running, and the associated time and date, can be reviewed on the display. The event history can be printed to a compatible printer or downloaded as an ASCII text file to a computer with the use of the GemStar® serial printer cable. For specific instructions regarding infuser operation and optional system components, refer to the system operating manual.
Technical Service Manual
1-9
430-600203-003 (Rev. 07/05)
SECTION 1 INTRODUCTION
TOP CAP BOLUS (BUTTON)
CASSETTE EJECT BUTTON TOP VIEW
TOP CAP
BEZEL DISPLAY WINDOW
STOP
SILENCE
POWER
START
BEZEL ASSEMBLY
1 4 7
GRIP KEYPAD
PURGE
2 5 8 0
3 6 9
HELP
NO
ON/OFF BACK-UP CHANGE OPTIONS
YES ENTER
BOTTOM CAP FRONT VIEW
AC POWER CONNECTOR DATAPORT CONNECTOR BOLUS CONNECTOR
BATTERY DOOR RECESS
3 VDC
BATTERY DOOR VOID LABEL
BOLUS
CONNECTOR LABEL BOTTOM CAP
BATTERY DOOR
BATTERY PACK CONNECTOR
BOTTOM VIEW 04K02001
Figure 1-1.
430-600203-003 (Rev. 07/05)
Illustration of the Infuser
1 - 10
GemStar®
Section 2
WARRANTY Subject to the terms and conditions herein, Hospira, Inc., herein referred to as Hospira, warrants that the product shall conform to Hospira's standard specifications and be free from defects in material and workmanship under normal use and service for a period of one year after purchase. Hospira makes no other warranties, express or implied, as to merchantability, fitness for a particular purpose, or any other matter. Purchaser's exclusive remedy shall be, at Hospira's option, the repair or replacement of the product. In no event shall Hospira's liability arising out of any cause whatsoever (whether such cause be based in contract, negligence, strict liability, other tort, or otherwise) exceed the price of such product, and in no event shall Hospira be liable for incidental, consequential, or special damages or losses or for lost business, revenues, or profits. Warranty product returned to Hospira must be properly packaged and sent freight prepaid. The foregoing warranty shall be void in the event the product has been misused, damaged, altered, or used other than in accordance with product manuals so as, in Hospira's judgment, to affect its stability or reliability, or in the event the serial or lot number has been altered, effaced, or removed. The foregoing warranty shall also be void in the event any person, including the Purchaser, performs or attempts to perform any major repair or other service on the product without having been trained by an authorized representative of Hospira and using Hospira documentation and approved spare parts. For purposes of the preceding sentence, “major repair or other service” means any repair or service other than the replacement of accessory items such as batteries, flow detectors, detachable AC power cords, and patient pendants. In providing any parts for repair or service of the product, Hospira shall have no responsibility or liability for the actions or inactions of the person performing such repair or service, regardless of whether such person has been trained to perform such repair or service. It is understood and acknowledged that any person other than a Hospira representative performing repair or service is not an authorized agent of Hospira.
Technical Service Manual
2 -1
430-600203-003 (Rev. 07/05)
SECTION 2 WARRANTY
This page intentionally left blank.
430-600203-003 (Rev. 07/05)
2-2
GemStar®