Hospira
Lifecare PCA Infusion Pumps
LifeCare 4100 PCA PLUS and PLUS II Technical Service Manual Rev A Nov 2010
Technical Service Manual
161 Pages
Preview
Page 1
LifeCare™ 4100
PCA PLUS AND PLUS II SERIES INFUSERS For use with list numbers 1950-04 and 1950-13
Technical Service Manual
430-04502-005 (A, 11/10)
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
Technical Service Manual
Change History Part Number
Description of Change
430-04502-001 (Rev. 06/93)
Original Issue
430-04502-A01
Change Page Issue
Replaces 430-04461-001 and 430-04287-002
Update Cover, Copyright, and Change History Update PCA + continuous test in Section 5 Update syringe empty switch adjustment procedure 430-04502-B01
Change Page Issue Update Cover, Copyright, and Change History Revise Section 1 Update Section 4.3.3 Update Table 5-1 Update Section 6.1 Update Section 7.2.7.4, Section 7.3.19, and Section 7.3.43 Add Index Update back page
430-04502-002 (Rev. 02/95)
Second Issue
430-04502-003 (Rev. 04/99)
Third Issue
430-04502-004 (Rev. 09/06)
Fourth Issue
430-04502-005 (Rev. 11/10)
Fifth Issue
Incorporate Hospira name change and update to current style
Update occlusion test and electrical safety test in Section 5 Update troubleshooting tables in Section 6 Update AC power cord replacement procedure in Section 7 Update specifications in Section 8 Update graphics throughout
Technical Service Manual
i
LifeCare PCA Plus and Plus II Series
CHANGE HISTORY
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
ii
Technical Service Manual
Contents
Contents Section 1 INTRODUCTION... 1.1 SCOPE... 1.2 CONVENTIONS... 1.3 ACRONYMS AND ABBREVIATIONS . 1.4 USER QUALIFICATION... 1.5 ARTIFACTS... 1.6 INFUSION SYSTEM INSTALLATION . 1.6.1 UNPACKING... 1.6.2 INSPECTION... 1.6.3 SELF TEST...
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
1-1 1-1 1-2 1-2 1-4 1-4 1-4 1-4 1-5 1-5
Section 2 WARRANTY .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. .
.
.
.
2-1
SYSTEM OPERATING MANUAL .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
3-1
THEORY OF OPERATION... 4.1 GENERAL FUNCTIONS... 4.1.1 STARTING OPERATION... 4.1.1.1 WARM-START SEQUENCE... 4.1.1.2 COLD-START SEQUENCE... 4.1.2 SETUP... 4.1.3 DELIVERY MECHANISM... 4.1.4 PATIENT CONTROLLED ANALGESIA... 4.1.5 STATUS MESSAGES... 4.2 ELECTRONICS OVERVIEW... 4.2.1 CPU/DISPLAY PWA... 4.2.1.1 CPU/DISPLAY PWA SYSTEM INTERFACES... 4.2.1.2 MICROPROCESSOR CIRCUITRY... 4.2.1.3 CHIP SELECT CIRCUITRY... 4.2.1.4 ANALOG-TO-DIGITAL CONVERTER... 4.2.1.5 LCD INTERFACE... 4.2.1.6 LED DISPLAY CIRCUIT... 4.2.1.7 WATCHDOG CIRCUIT... 4.2.2 POWER SUPPLY PWA... 4.2.2.1 POWER SUPPLY SYSTEM INTERFACES... 4.2.2.2 UNREGULATED DC VOLTAGE... 4.2.2.3 ON/OFF LATCH... 4.2.2.4 PRINTER DATA LATCH... 4.2.2.5 MOTOR DRIVER... 4.2.2.6 8255 PROGRAMMABLE PERIPHERAL INTERFACE . 4.2.3 BATTERY BOOST CHARGER PWA... 4.2.3.1 AC OPERATION... 4.2.3.2 DC OPERATION... 4.3 MECHANICAL OVERVIEW... 4.3.1 SLIDE ASSEMBLY... 4.3.1.1 MOTOR ASSEMBLY... 4.3.1.2 SLIDE MECHANISM... 4.3.1.3 CRADLE ASSEMBLY...
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 4-1 . 4-1 . 4-1 . 4-1 . 4-1 . 4-1 . 4-2 . 4-2 . 4-2 . 4-3 . 4-3 . 4-4 . 4-4 . 4-5 . 4-6 . 4-6 . 4-6 . 4-6 . 4-7 . 4-7 . 4-7 . 4-8 . 4-8 . 4-8 . 4-8 . 4-8 . 4-9 . 4-9 . 4-10 . 4-10 . 4-11 . 4-12 . 4-12
Section 3 Section 4
Technical Service Manual
iii
LifeCare PCA Plus and Plus II Series
Contents
4.3.2 SYRINGE LOW AND SYRINGE EMPTY ALARM SYSTEM . 4.3.3 OCCLUSION PRESSURE ALARM SYSTEM... 4.3.4 VIAL AND INJECTOR SENSOR ALARM SYSTEM... 4.3.4.1 CHECK VIAL ALARM... 4.3.4.2 CHECK INJECTOR ALARM... 4.3.4.3 CHECK SYRINGE ALARM...
. . . . . .
. . . . . .
. . . . . .
. . . . . .
. . . . . .
4-12 4-14 4-16 4-16 4-17 4-17
Section 5 MAINTENANCE AND SERVICE TESTS... 5.1 ROUTINE MAINTENANCE... 5.1.1 CLEANING AND SANITIZING... 5.2 PERFORMANCE VERIFICATION TEST . . . 5.2.1 EQUIPMENT REQUIRED... 5.2.2 INSPECTION... 5.2.3 TEST SETUP... 5.2.4 SERVICE TEST MODE TESTS... 5.2.5 DELIVERY ACCURACY TEST... 5.2.6 OCCLUSION TEST... 5.2.7 PCA + CONTINUOUS TEST... 5.2.8 PATIENT CONTROL JACK TEST . . . 5.2.9 PATIENT PENDANT ASSEMBLY TEST . 5.2.10 BATTERY CHARGER TEST... 5.2.11 ELECTRICAL SAFETY TEST... 5.2.12 PRINTER TEST... 5.2.13 END OF THE PVT... 5.3 PERIODIC MAINTENANCE INSPECTION . . 5.4 BATTERY OPERATION OVERVIEW...
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
5-1 5-1 5-1 5-2 5-3 5-3 5-4 5-4 5-6 5-6 5-7 5-8 5-8 5-9 5-9 5-10 5-12 5-12 5-12
TROUBLESHOOTING... 6.1 TECHNICAL ASSISTANCE... 6.2 DIAGNOSTIC MODE... 6.3 ALARM AND DISPLAY MESSAGE OVERVIEW . 6.3.1 AUDIBLE ALARMS... 6.3.2 ALARM CAUSES AND ACTIONS... 6.3.3 MALFUNCTION CODES... 6.3.4 ALARM MESSAGES/FAULT SYMPTOMS . 6.4 SERVICE TEST AND PVT TROUBLESHOOTING
. . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
6-1 6-1 6-1 6-2 6-3 6-3 6-3 6-5 6-7
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
7-1 7-1 7-1 7-1 7-2 7-2 7-4 7-6 7-8 7-9
Section 6
Section 7 REPLACEABLE PARTS AND REPAIRS... 7.1 REPLACEABLE PARTS... 7.2 ADJUSTMENT PROCEDURES... 7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS... 7.2.2 REQUIRED TOOLS AND MATERIALS... 7.2.3 SEPARATING FRONT AND REAR CASE ASSEMBLIES . . . 7.2.4 INJECTOR SENSOR SWITCH ADJUSTMENT... 7.2.5 VIAL SENSOR SWITCH ADJUSTMENT... 7.2.6 SYRINGE LOW SWITCH ADJUSTMENT (PCA PLUS ONLY) . 7.2.7 SYRINGE EMPTY SWITCH ADJUSTMENT...
LifeCare PCA Plus and Plus II Series
iv
. . . . . . . . . .
Technical Service Manual
Contents
7.2.8 OCCLUSION ALARM SWITCH TEST AND ADJUSTMENT . . . 7.2.8.1 OCCLUSION ALARM SWITCH TEST... 7.2.8.2 OCCLUSION ALARM SWITCH AND PRESSURE ADJUSTMENT (-008 AND LOWER)... 7.2.8.3 OCCLUSION ALARM SWITCH AND PRESSURE ADJUSTMENT (-010 AND HIGHER)... 7.2.9 LCD INTENSITY ADJUSTMENT... 7.2.10 SETTING THE REAL TIME CLOCK (PCA PLUS II)... 7.2.11 DOOR LOCK SWITCH ADJUSTMENT... 7.2.12 LEAD SCREW LUBRICATION... 7.3 REPLACEMENT PROCEDURES... 7.3.1 SAFETY AND EQUIPMENT PRECAUTIONS... 7.3.2 REQUIRED TOOLS AND MATERIALS... 7.3.3 BATTERY REPLACEMENT... 7.3.4 FUSE REPLACEMENT... 7.3.5 POLE CLAMP ASSEMBLY REPLACEMENT... 7.3.6 VELCRO STRAP AND RETAINER PLATE REPLACEMENT . . . 7.3.7 SECURITY DOOR REPLACEMENT... 7.3.7.1 SECURITY DOOR LATCH REPLACEMENT... 7.3.8 PATIENT PENDANT ASSEMBLY REPLACEMENT... 7.3.9 AC POWER CORD REPLACEMENT... 7.3.10 GASKET SEAL REPLACEMENT... 7.3.11 POWER SUPPLY PWA REPLACEMENT... 7.3.12 CPU/DISPLAY PWA REPLACEMENT... 7.3.12.1 LED REPLACEMENT... 7.3.13 LCD ASSEMBLY REPLACEMENT... 7.3.14 40 PIN RIBBON CABLE REPLACEMENT... 7.3.15 15 CONDUCTOR DIAGNOSTIC CABLE REPLACEMENT... 7.3.16 CRADLE ASSEMBLY REPLACEMENT... 7.3.17 VIAL SENSOR SWITCH REPLACEMENT... 7.3.18 SLIDE CLAMP KNOB AND LEVER REPLACEMENT (-008 AND LOWER)... 7.3.19 SLIDE CLAMP LEVER REPLACEMENT (-010 AND HIGHER) . . . 7.3.20 SYRINGE LOW AND SYRINGE EMPTY SWITCH REPLACEMENT . 7.3.21 OCCLUSION PRESSURE SWITCH REPLACEMENT... 7.3.22 INJECTOR SENSOR SWITCH REPLACEMENT... 7.3.23 MOTOR ASSEMBLY REPLACEMENT (-008 AND LOWER)... 7.3.24 MOTOR ASSEMBLY REPLACEMENT (-010 AND HIGHER) . . . 7.3.25 SLIDE ASSEMBLY REPLACEMENT (-008 AND LOWER)... 7.3.26 SLIDE ASSEMBLY REPLACEMENT (-010 AND HIGHER)... 7.3.27 INJECTOR FLANGE CLAMP REPLACEMENT... 7.3.28 PRINTER/DATAWAY CONNECTOR AND CONTROL PANEL HARNESS REPLACEMENT... 7.3.29 PIEZOELECTRIC ALARM REPLACEMENT... 7.3.30 PATIENT PENDANT JACK REPLACEMENT... 7.3.31 AUDIBLE LEVEL SWITCH REPLACEMENT... 7.3.32 INTERCONNECT PWA REPLACEMENT... 7.3.33 INTERCONNECT PWA CABLE REPLACEMENT... 7.3.34 BATTERY BOOST CHARGER PWA REPLACEMENT... 7.3.35 FRONT PANEL REPLACEMENT... 7.3.36 DOOR LOCK SWITCH REPLACEMENT... 7.3.37 DOOR LOCK ASSEMBLY REPLACEMENT... 7.3.38 CHANGING THE KEY NUMBER... 7.3.39 DOOR LATCH ASSEMBLY REPLACEMENT... 7.3.40 REAR CASE ASSEMBLY REPLACEMENT... 7.3.41 FRONT CASE ASSEMBLY REPLACEMENT... 7.3.42 RUBBER FOOT PAD REPLACEMENT... Technical Service Manual
v
. . 7-11 . . 7-11 .
. 7-12
. . . . . . . . . . . . . . . . . . . . . . . . .
. 7-14 . 7-15 . 7-16 . 7-17 . 7-18 . 7-18 . 7-18 . 7-19 . 7-19 . 7-20 . 7-21 . 7-22 . 7-22 . 7-23 . 7-23 . 7-23 . 7-24 . 7-24 . 7-25 . 7-26 . 7-26 . 7-27 . 7-28 . 7-29 . 7-30
. . . . . . . . . .
. 7-30 . 7-32 . 7-32 . 7-33 . 7-34 . 7-35 . 7-36 . 7-38 . 7-39 . 7-40
. . . . . . . . . . . . . . .
. 7-40 . 7-42 . 7-43 . 7-44 . 7-45 . 7-46 . 7-47 . 7-47 . 7-48 . 7-50 . 7-51 . 7-51 . 7-53 . 7-53 . 7-54
LifeCare PCA Plus and Plus II Series
Contents
Section 8 SPECIFICATIONS... 8.1 PCA PLUS... 8.2 PCA PLUS II...
. . .
8-1 8-1 8-2
Section 9 DRAWINGS .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
9-1
Figure 4-1. Infuser Slide Assembly (-008 and Lower)... Figure 4-2. Infuser Slide Assembly (-010 and Higher)... Figure 4-3. Syringe Low and Syringe Empty Alarm System (-008 and Lower) . Figure 4-4. Syringe Empty Alarm System (-010 and Higher)... Figure 4-5. Occlusion Pressure Alarm System (-008 and Lower)... Figure 4-6. Occlusion Pressure Alarm System (-010 and Higher)... Figure 5-1. Sample Printer Test... Figure 6-1. Sample Event Log and Malfunction Log... Figure 7-1. Separating Front and Rear Case Assemblies... Figure 7-2. Injector Sensor Switch (-008 and Lower)... Figure 7-3. Injector Sensor Switch (-010 and Higher)... Figure 7-4. Vial Sensor Switch and Syringe Low Switch (-008 and Lower) . . Figure 7-5. Vial Sensor Switch and Syringe Low Switch (-010 and Higher) . Figure 7-6. Syringe Empty Switch (-008 and Lower)... Figure 7-7. Syringe Empty Switch (-010 and Higher)... Figure 7-8. Occlusion Alarm Test Setup... Figure 7-9. Occlusion Alarm Pressure Adjustment (-008 and Lower)... Figure 7-10. Occlusion Alarm Pressure Adjustment (-010 and Higher)... Figure 7-11. CPU/Display PWA, LED, and LCD Assembly... Figure 7-12. Battery Replacement... Figure 7-13. Rear Case Assembly Components... Figure 7-14. Power Supply PWA and CPU Display PWA... Figure 7-15. 15 Conductor Diagnostic Cable... Figure 7-16. Cradle Assembly Replacement... Figure 7-17. Location of Slide Clamp Handle Allen Screws (-008 and Lower) . Figure 7-18. Motor Assembly Replacement (-008 and Lower)... Figure 7-19. Motor Assembly Replacement (-010 and Higher)... Figure 7-20. Location of Slide Assembly Mounting Bolts... Figure 7-21. Printer/Dataway Connector, Control Panel Harness, and Piezoelectric Alarm... Figure 7-22. Interconnect PWA and Battery Boost Charger PWA Replacement . Figure 7-23. Front Panel Replacement... Figure 7-24. Door Latch Assembly (Type A)... Figure 7-25. Door Latch Assembly (Type B)... Figure 7-26. Door Lock Assembly... Figure 7-27. Door Latch Torsion Spring Placement (Type A)... Figure 9-1. Illustrated Parts Breakdown... Figure 9-2. Block Diagram...
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10 4-11 4-13 4-14 4-15 4-16 5-11 6-2 7-3 7-5 7-5 7-7 7-7 7-10 7-10 7-12 7-13 7-15 7-16 7-20 7-21 7-25 7-28 7-29 7-31 7-35 7-37 7-37
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
7-42 7-46 7-48 7-49 7-49 7-50 7-52 9-7 9-39
Figures
LifeCare PCA Plus and Plus II Series
vi
Technical Service Manual
Contents
Tables Table 1-1. Table 4-1. Table 4-2. Table 5-1. Table 5-2. Table 5-3. Table 5-4. Table 6-1. Table 6-2. Table 6-3. Table 6-4. Table 9-1. Table 9-2.
Conventions... Status Messages and Definitions . CPU/Display PWA Control Signals Cleaning Solutions... Service Tests... Service Options... Electrical Safety Measurements . . Malfunction Codes... Alarm Messages/Fault Symptoms . Service Test Troubleshooting . . Troubleshooting with the PVT . . Drawings... Illustrated Parts Breakdown . . .
Technical Service Manual
vii
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. 1-2 . 4-2 . 4-5 . 5-2 . 5-5 . 5-6 . 5-10 . 6-3 . 6-5 . 6-7 . 6-9 . 9-1 . 9-1
LifeCare PCA Plus and Plus II Series
Contents
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
viii
Technical Service Manual
SCOPE
Section 1
INTRODUCTION The LifeCare™ PCA Plus and Plus II Series infusers provide analgesic delivery to patients through the intravenous or epidural routes in a wide range of clinical settings.
1.1
SCOPE This manual is organized into the following sections: ❏ Section 1 Introduction ❏ Section 2 Warranty ❏ Section 3 System Operating Manual ❏ Section 4 Theory of Operation ❏ Section 5 Maintenance and Service Tests ❏ Section 6 Troubleshooting ❏ Section 7 Replaceable Parts and Repairs ❏ Section 8 Specifications ❏ Section 9 Drawings ❏ Index ❏ Technical Service Bulletins If a problem in device operation cannot be resolved using the information in this manual, contact Hospira (see Section 6.1). Specific instructions for operating the device are contained in its respective System Operating Manual. The terms “infusion system”, “infuser”, and “device” are used interchangeably throughout the manual. Figures are rendered as graphic representations to approximate actual product. Therefore, figures may not exactly reflect the product. Screen representations are examples only, and do not necessarily reflect the most current software version.
Technical Service Manual
1-1
LifeCare PCA Plus and Plus II Series
Section 1 INTRODUCTION
1.2
CONVENTIONS The conventions listed in Table 1-1 are used throughout this manual. Table 1-1. Convention
Conventions
Application
Example
Italic
Reference to a section, figure, table, website, or publication
(see Section 6.1)
[ALL CAPS]
In-text references to keys, touchswitches, and display messages
[LOADING DOSE]
ALL CAPS Bold
ADMINISTER LOADING DOSE NOW? Emphasis
CAUTION: Use proper ESD grounding techniques when handling components.
Throughout this manual, warnings, cautions, and notes are used to emphasize important information as follows:
WARNING:
A WARNING CONTAINS SPECIAL SAFETY EMPHASIS AND MUST BE OBSERVED AT ALL TIMES. FAILURE TO OBSERVE A WARNING MAY RESULT IN PATIENT INJURY AND BE LIFE-THREATENING.
CAUTION: A CAUTION usually appears in front of a procedure or statement. It contains information that could prevent hardware failure, irreversible damage to equipment, or loss of data.
Note: A note highlights information that helps explain a concept or procedure. 1.3
ACRONYMS AND ABBREVIATIONS Acronyms and abbreviations used in this manual are as follows: AC Alternating current ADC Analog-to-digital converter BRD Bus read BWR Bus write cm Centimeter CPU Central processor unit CS Chip set dB Decibel DC Direct current DPM Digital pressure meter
LifeCare PCA Plus and Plus II Series
1-2
Technical Service Manual
ACRONYMS AND ABBREVIATIONS
ECG ELectroencephalogram EKG Electrocardiograph EMG Electromyogram EPROM Erasable/programmable read-only memory ESD Electrostatic discharge ETO Ethylene oxide Hr Hour IC Integrated circuit I/O Input/output kPa Kilopascal LCD Liquid crystal display LED Light emitting diode LIM Limit mA Milliampere MALF Malfunction MCS Main control switch mg Milligram MHz Megahertz mL Milliliter ms Millisecond mV Millivolt PCA Patient-controlled analgesia PPI Programmable peripheral interface psi Pounds per square inch psig Pounds per square inch gauge PVT Performance verification test PWA Printed wiring assembly RAM Random-access memory RD Read ROM Read only memory V Volt VDC Voltage direct current VAC Voltage alternating current WR Write μA Microampere μg Microgram μs Microsecond Technical Service Manual
1-3
LifeCare PCA Plus and Plus II Series
Section 1 INTRODUCTION
1.4
USER QUALIFICATION The infusion system is intended for use at the direction or under the supervision of licensed physicians or certified healthcare professionals who are trained in the use of the infuser and the administration of parenteral or enteral fluids or drugs.
1.5
ARTIFACTS Nonhazardous, low-level electrical potentials are commonly observed when fluids are administered using infusion devices. These potentials are well within accepted safety standards, but may create artifacts on voltage-sensing equipment such as ECG, EMG, and EEG machines. These artifacts vary at a rate that is associated with the infusion rate. If the monitoring machine is not operating correctly or has loose or defective connections to its sensing electrodes, these artifacts may be accentuated so as to simulate actual physiological signals. To determine if the abnormality in the monitoring equipment is caused by the infuser instead of some other source in the environment, set the device so that it is temporarily not delivering fluid. Disappearance of the abnormality indicates that it was probably caused by electronic noise generated by the infusion device. Proper setup and maintenance of the monitoring equipment should eliminate the artifact. Refer to the appropriate monitoring system documentation for setup and maintenance instructions.
1.6
INFUSION SYSTEM INSTALLATION CAUTION: Infusion system damage may occur unless proper care is exercised during product unpacking and installation. CAUTION: Infusion system performance may be degraded by electromagnetic interference (EMI) from devices such as electrosurgical units, cellular phones, and two-way radios. Operation of the infusion system under such conditions should be avoided. Infusion system installation consists of unpacking, inspection, and self test.
Note: Do not place the infuser in service if the battery is not fully charged. To make certain the battery is fully charged, connect the infuser to AC power for 24 hours.
1.6.1
UNPACKING Inspect the shipping container as described in Section 1.6.2. Use care when unpacking the infusion system. Retain the packing slip and save all packing material in the event it is necessary to return the infuser to the factory. Verify the shipping container contains a copy of the System Operating Manual.
LifeCare PCA Plus and Plus II Series
1-4
Technical Service Manual
INFUSION SYSTEM INSTALLATION
1.6.2
INSPECTION Inspect the shipping container for damage. Should any damage be found, contact the delivering carrier immediately. CAUTION:
Do not use the device if it appears to be damaged.
Inspect the infusion system periodically for signs of defects such as worn accessories, broken connections, or damaged cable assemblies. Also inspect the infuser after repair or during cleaning. Replace any damaged or defective external parts.
1.6.3
SELF TEST CAUTION:
Do not place the infuser in service if the self test fails.
Note: Do not place the infuser in service if the battery is not fully charged.
To make certain the battery is fully charged, connect the infuser to AC power for 24 hours.
Note: When plugging the device into an AC power outlet, grasp the AC power
cord plug and use a forward motion into the socket. Do not use a sideways motion. When unplugging the device, grasp the AC power cord plug and pull straight out. Do not pull out using the power cord cable and do not pull out at an angle.
To perform the self test, proceed as follows: 1. Unlock and open the security door. 2. Connect AC power cord to a properly grounded AC outlet. Confirm that the AC power symbol on the front panel is illuminated. 3. Press and release the [ON] touchswitch. The infuser performs a self test verifying its functional integrity. If the infuser fails the self test, contact Hospira. 4. PCA Plus II only: Set the real time clock as described in Section 7.2.9.
Technical Service Manual
1-5
LifeCare PCA Plus and Plus II Series
Section 1 INTRODUCTION
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
1-6
Technical Service Manual
Section 2
WARRANTY Subject to the terms and conditions herein, Hospira, Inc., hereinafter referred to as Hospira, warrants that (a) the product shall conform to Hospira's standard specifications and be free from defects in material and workmanship under normal use and service for a period of one year after purchase, and (b) the replaceable battery shall be free from defects in material and workmanship under normal use and service for a period of 90 days after purchase. Hospira makes no other warranties, express or implied, and specifically disclaims the implied warranties of merchantability and fitness for a particular purpose. Purchaser's exclusive remedy shall be, at Hospira's option, the repair or replacement of the product. In no event shall Hospira's liability arising out of any cause whatsoever (whether such cause be based in contract, negligence, strict liability, other tort, or otherwise) exceed the price of such product, and in no event shall Hospira be liable for incidental, consequential, or special damages or losses or for lost business, revenues, or profits. Warranty product returned to Hospira must be properly packaged and sent freight prepaid. The foregoing warranty shall be void in the event the product has been misused, damaged, altered, or used other than in accordance with product manuals so as, in Hospira's judgment, to affect its stability or reliability, or in the event the serial or lot number has been altered, effaced, or removed. The foregoing warranty shall also be void in the event any person, including the Purchaser, performs or attempts to perform any major repair or other service on the product without having been trained by an authorized representative of Hospira and using Hospira documentation and approved spare parts. For purposes of the preceding sentence, "major repair or other service" means any repair or service other than the replacement of accessory items such as batteries and detachable AC power cords. In providing any parts for repair or service of the product, Hospira shall have no responsibility or liability for the actions or inactions of the person performing such repair or service, regardless of whether such person has been trained to perform such repair or service. It is understood and acknowledged that any person other than a Hospira representative performing repair or service is not an authorized agent of Hospira.
Technical Service Manual
2-1
LifeCare PCA Plus and Plus II Series
SECTION 2 WARRANTY
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
2-2
Technical Service Manual
Section 3
SYSTEM OPERATING MANUAL A copy of the System Operating Manual is included with every LifeCare PCA Plus and Plus II Series infusion system. If a copy is not available, contact Hospira (see Section 6.1).
Technical Service Manual
3-1
LifeCare PCA Plus and Plus II Series
SECTION 3 SYSTEM OPERATING MANUAL
This page intentionally left blank.
LifeCare PCA Plus and Plus II Series
3-2
Technical Service Manual