PLUM A+ XL3 Technical Service Manual Rev A June 2010

Technical Service Manual

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Page 1

PLUM For use with list numbers 11781 and 11845

Technical Service Manual

430-94031-005 (A, 06/10)

XL Series Multi-Line Infusion Systems

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Change History Part Number

Description of Change

430-94031-001 (Rev. 09/94)

Original Issue

430-94031-002 (Rev. 05/96)

Second Issue

430-94031-A02 (Rev. 08/96)

Change Page Issue Update cover and copyright page Editorial corrections to Section 5

430-94031-003 (Rev. 04/98)

Third Issue

430-94031-004 (Rev. 03/10)

Fourth Issue Incorporate Hospira name change and update to current style Update Electrical Safety Test Update Section 5 and Section 7 Update graphics

430-94031-005 (Rev. 06/10)

Fifth Issue Add control knob gasket notes to Section 5 and Section 6

Technical Service Manual

Plum XL3 and XL3M

CHANGE HISTORY

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Plum XL3 and XL3M

Technical Service Manual

Contents Section 1 INTRODUCTION... 1.1 SCOPE... 1.2 CONVENTIONS... 1.3 COMPONENT DESIGNATORS . . . 1.4 ACRONYMS AND ABBREVIATIONS . 1.5 USER QUALIFICATION... 1.6 ARTIFACTS... 1.7 INFUSION SYSTEM INSTALLATION . 1.7.1 UNPACKING... 1.7.2 INSPECTION... 1.7.3 SELF TEST...

. . . . . . . . . . .

1-1 1-1 1-4 1-4 1-5 1-6 1-6 1-7 1-7 1-7 1-8

Section 2 WARRANTY .

. .

2-1

SYSTEM OPERATING MANUAL .

3-1

THEORY OF OPERATION... 4.1 GENERAL DESCRIPTION... 4.2 ELECTRONICS OVERVIEW... 4.2.1 POWER SUPPLY PWA (115 V THREE-BATTERY) . . . 4.2.1.1 LINE INPUT/SWITCHER CIRCUITRY... 4.2.1.2 +BUSS/HKDC/B2.5V CIRCUITRY... 4.2.1.3 MAIN LOOP CONTROL CIRCUITRY... 4.2.1.4 SECONDARY LOOP CIRCUITRY... 4.2.2 POWER SUPPLY PWA (115 V SINGLE-BATTERY) . . . 4.2.2.1 LINE INPUT/SWITCHER CIRCUITRY... 4.2.2.2 +BUSS/HKDC/B2.5V CIRCUITRY... 4.2.2.3 MAIN LOOP CONTROL CIRCUITRY... 4.2.2.4 SECONDARY LOOP CIRCUITRY... 4.2.3 POWER SUPPLY PWA (220 V)... 4.2.3.1 LINE INPUT/SWITCHER CIRCUITRY... 4.2.3.2 +BUSS/HKDC/B2.5V CIRCUITRY... 4.2.3.3 MAIN LOOP CONTROL CIRCUITRY... 4.2.3.4 SECONDARY LOOP CIRCUITRY... 4.2.4 MCU/MCU PIGGYBACK ASSEMBLY... 4.2.4.1 MCU PWA... 4.2.4.2 MCU PIGGYBACK PWA... 4.2.5 BUZZER PWA... 4.2.5.1 HIGH VOLUME AUDIBLE ALARM... 4.2.5.2 LOCKOUT SWITCH... 4.2.6 DISPLAY PWA... 4.2.6.1 DISPLAY CIRCUITRY (XL3)... 4.2.6.2 DISPLAY CIRCUITRY (XL3M)... 4.2.6.3 EL PANEL DRIVER CIRCUITRY (XL3)... 4.2.6.4 LED BACKLIGHT PANEL AND DRIVER (XL3M)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 4-1 . 4-1 . 4-2 . 4-2 . 4-2 . 4-3 . 4-3 . 4-3 . 4-4 . 4-4 . 4-5 . 4-5 . 4-5 . 4-5 . 4-6 . 4-6 . 4-6 . 4-7 . 4-7 . 4-7 . 4-9 . 4-9 . 4-10 . 4-10 . 4-10 . 4-10 . 4-11 . 4-11 . 4-11

Section 3 Section 4

Technical Service Manual

Plum XL3 and XL3M

CONTENTS

4.2.6.5 RUN INDICATOR CIRCUITRY... 4.2.6.6 AC (MAINS) LINE POWER INDICATOR CIRCUITRY 4.2.6.7 CONTROL KNOB CIRCUITRY... 4.2.7 SENSOR PWA... 4.2.7.1 PRESSURE AMPLIFIER/FILTER CIRCUITRY... 4.2.7.2 AC AMPLIFIER CIRCUITRY... 4.2.7.3 VOLTAGE REFERENCE CIRCUITRY... 4.2.7.4 OPTO INTERRUPTER CIRCUITRY... 4.2.7.5 EEPROM CIRCUITRY... 4.2.8 BUBBLE SENSOR PWA... 4.2.8.1 TRANSMITTER CIRCUITRY... 4.2.8.2 RECEIVER CIRCUITRY... 4.2.8.3 PIN DETECTOR FLEX CIRCUITRY... 4.2.9 MOTHERBOARD PWA (THREE-BATTERY)... 4.2.9.1 PASS-THROUGH CONNECTIONS... 4.2.9.2 BATTERY CHARGER CIRCUITRY... 4.2.9.3 VOLTAGE REGULATORS... 4.2.10 MOTHERBOARD PWA (SINGLE-BATTERY)... 4.2.10.1 PASS-THROUGH CONNECTIONS... 4.2.10.2 BATTERY CHARGER CIRCUITRY... 4.2.10.3 VOLTAGE REGULATORS... 4.3 MECHANICAL OVERVIEW... 4.3.1 CASSETTE... 4.3.2 MECHANISM ASSEMBLY... 4.3.2.1 VALVE MOTORS AND VALVE ASSEMBLIES . . . 4.3.2.2 PRIMARY/SECONDARY VALVE SUBSYSTEM . . . 4.3.2.3 INLET/OUTLET VALVE SUBSYSTEM... 4.3.2.4 PLUNGER DRIVE SUBSYSTEM...

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11 4-12 4-12 4-12 4-12 4-13 4-13 4-13 4-13 4-13 4-14 4-14 4-14 4-14 4-15 4-15 4-16 4-17 4-17 4-17 4-18 4-19 4-19 4-21 4-22 4-22 4-23 4-23

. . . . . . . . . . . . . . . . . . . . . . . .

5-1 5-1 5-1 5-2 5-6 5-7 5-7 5-7 5-8 5-9 5-9 5-9 5-10 5-10 5-11 5-11 5-12 5-14 5-14 5-15 5-15 5-16 5-16 5-16

Section 5 MAINTENANCE AND SERVICE TESTS... 5.1 ROUTINE MAINTENANCE... 5.1.1 CLEANING AND SANITIZING... 5.1.2 ICONS AND ENGLISH LANGUAGE EQUIVALENTS 5.2 PERFORMANCE VERIFICATION TEST (XL3)... 5.2.1 EQUIPMENT AND MATERIALS REQUIRED... 5.2.2 INSPECTION... 5.2.3 XL3 TEST SETUP... 5.2.4 SELF TEST... 5.2.5 KEYPAD AND CONTROL KNOB TEST... 5.2.6 OPEN DOOR ALARM TEST... 5.2.7 ALARM LEVEL TEST... 5.2.8 FREE FLOW TEST... 5.2.9 DISTAL OCCLUSION TEST... 5.2.10 PROXIMAL OCCLUSION TEST... 5.2.11 DELIVERY ACCURACY TEST... 5.2.12 EMPTY CONTAINER/AIR-IN-LINE TEST... 5.2.13 ELECTRICAL SAFETY TEST... 5.2.14 END OF THE XL3 PVT... 5.3 PERFORMANCE VERIFICATION TEST (XL3M)... 5.3.1 EQUIPMENT AND MATERIALS REQUIRED... 5.3.2 INSPECTION... 5.3.3 XL3M TEST SETUP... 5.3.4 SELF TEST...

Plum XL3 and XL3M

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Technical Service Manual

CONTENTS

5.3.5 KEYPAD AND CONTROL KNOB TEST . . . 5.3.6 OPEN DOOR ALARM TEST... 5.3.7 ALARM LEVEL AND LOCK FUNCTION TEST 5.3.8 FREE FLOW TEST... 5.3.9 DISTAL OCCLUSION TEST... 5.3.10 PROXIMAL OCCLUSION TEST... 5.3.11 DELIVERY ACCURACY TEST... 5.3.12 EMPTY CONTAINER/AIR-IN-LINE TEST . . 5.3.13 CASSETTE ALARM TEST... 5.3.14 ELECTRICAL SAFETY TEST... 5.3.15 END OF THE XL3M PVT... 5.4 PERIODIC MAINTENANCE INSPECTION... 5.5 BATTERY OPERATION OVERVIEW... 5.5.1 BATTERY CHARGER CURRENT TEST (THREE-BATTERY) (OPTIONAL)... 5.5.2 BATTERY CHARGER CURRENT TEST (SINGLE-BATTERY) (OPTIONAL)...

. . . . . . . . . . . . .

. 5-18 . 5-18 . 5-19 . 5-19 . 5-20 . 5-20 . 5-21 . 5-21 . 5-22 . 5-22 . 5-22 . 5-22 . 5-23

. 5-24

. 5-25

TROUBLESHOOTING... 6.1 TECHNICAL ASSISTANCE... 6.2 ALARM MESSAGES AND ERROR CODES... 6.2.1 OPERATIONAL ALARM MESSAGES... 6.2.2 ERROR CODES REQUIRING TECHNICAL SERVICE . . . 6.2.3 SERVICE MODE... 6.2.3.1 ALARM HISTORY... 6.2.3.2 SOFTWARE REVISION NUMBER... 6.2.3.3 RUN TIME AND BATTERY RUN TIME... 6.4 TROUBLESHOOTING PROCEDURES...

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 6-1 . 6-1 . 6-1 . 6-2 . 6-5 . 6-10 . 6-11 . 6-11 . 6-11 . 6-12

Section 6

Section 7 REPLACEABLE PARTS AND REPAIRS... 7.1 REPLACEABLE PARTS... 7.2 REPLACEMENT PROCEDURES... 7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS... 7.2.2 REQUIRED TOOLS AND MATERIALS... 7.2.3 RUBBER FOOT PAD REPLACEMENT... 7.2.4 BATTERY, BATTERY DOOR, AND DOOR PAD REPLACEMENT 7.2.5 AC POWER CORD REPLACEMENT (115V)... 7.2.6 AC POWER CORD REPLACEMENT (220V)... 7.2.7 CORD CLIP REPLACEMENT... 7.2.8 FUSE REPLACEMENT (115V)... 7.2.9 FUSE REPLACEMENT (220V)... 7.2.10 BUZZER PWA REPLACEMENT (XL3M)... 7.2.11 SEPARATING THE CONTROL MODULE AND PUMP MODULE ASSEMBLIES... 7.2.12 CONTROL MODULE FRONT AND REAR ENCLOSURE REPLACEMENT... 7.2.13 PUMP MODULE FRONT AND REAR ENCLOSURE REPLACEMENT... 7.2.14 POWER SUPPLY PWA REPLACEMENT... 7.2.15 MCU/MCU PIGGYBACK ASSEMBLY REPLACEMENT...

Technical Service Manual

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7-1 7-1 7-1 7-1 7-2 7-2 7-3 7-5 7-6 7-7 7-7 7-8 7-9

. 7-10

. 7-11

. . . 7-13 . . . 7-14 . . . 7-16

Plum XL3 and XL3M

FIGURES

7.2.16 MOTHERBOARD PWA REPLACEMENT... 7.2.17 AC CONNECTOR REPLACEMENT... 7.2.18 CONTROL MODULE FRONT ENCLOSURE COMPONENT REPLACEMENT... 7.2.18.1 DISPLAY PWA AND DISPLAY/MCU CABLE REPLACEMENT... 7.2.18.2 KEY INSERT REPLACEMENT... 7.2.18.3 CONTROL KNOB, DETENT, DETENT RING, AND SNAP RETAINER REPLACEMENT... 7.2.18.4 FRONT PANEL LABEL REPLACEMENT... 7.2.19 CHASSIS ASSEMBLY, MECHANISM ASSEMBLY, AND SENSOR CABLE REPLACEMENT... 7.2.20 DOOR ASSEMBLY AND MECHANISM SHIELD REPLACEMENT . 7.2.21 OPENER/HANDLE ASSEMBLY REPLACEMENT... 7.2.22 POLE CLAMP EXTRUSION, BACKING PLATE, AND INSULATOR REPLACEMENT... 7.2.23 POLE CLAMP SHAFT/KNOB ASSEMBLY AND SHAFT TIP REPLACEMENT... 7.2.24 MINIPOLE ASSEMBLY REPLACEMENT...

. . 7-17 . . 7-18 .

. 7-19

. . 7-20 . . 7-20 . . 7-21 . . 7-22 . . 7-22 . . 7-24 . . 7-26 .

. 7-27

. . 7-28 . . 7-29

Section 8 SPECIFICATIONS... 8.1 PLUM XL3 AND XL3M . . . 8.2 LIFECARE XL3M...

... ... ...

. . . . . . . . .

. . .

... ... ...

8-1 8-1 8-3

Section 9 DRAWINGS .

9-1

Index .

I-1

Plum XL3 and XL3M

Technical Service Manual

FIGURES

Figures Figure 1-1. Plum XL3M Icon Based Front Panel... Figure 1-2. Plum XL3 and XL3M English Language Front Panels... Figure 1-3. XL3 Domestic Self Test Screen... Figure 1-4. XL3M International Self Test Screen... Figure 1-5. XL3M Domestic Self Test Screen... Figure 4-1. Major Elements of the Dual-Channel Cassette... Figure 4-2. Fluid Path in the Cassette... Figure 4-3. Mechanism Assembly Valve Pins and Sensor Locations... Figure 5-1. XL3 Test Screens... Figure 5-2. Distal Occlusion Test Setup... Figure 5-3. Special Cassettes with Bubble Sensor Tips Removed... Figure 5-4. XL3M International Self Test Screen... Figure 5-5. XL3M Domestic Self Test Screen... Figure 7-1. Bottom View... Figure 7-2. Battery, Battery Door, and Door Pad... Figure 7-3. AC Power Cord Replacement... Figure 7-4. Fuses, Fuse Drawer, and AC Connector... Figure 7-5. XL3M Rear Access Cover... Figure 7-6. Control Module and Pump Module Assemblies... Figure 7-7. Control Module Assembly... Figure 7-8. Pump Module Assembly... Figure 7-9. Power Supply, MCU, MCU Piggyback, and Motherboard PWAs . Figure 7-10. Control Module Front Enclosure Components... Figure 7-11. Chassis Assembly, Mechanism Assembly, and Sensor Cable . . Figure 7-12. Door Assembly, Opener/Handle, and Mechanism Shield . . . Figure 7-13. Mechanism Assembly Bottom View... Figure 7-14. Pole Clamp Assembly... Figure 7-15. Minipole Assembly... Figure 9-1. Illustrated Parts Breakdown... Figure 9-2. Control Front Enclosure Assembly... Figure 9-3. Printed Wiring Assemblies (XL3)... Figure 9-4. Printed Wiring Assemblies (XL3M Three-Battery)... Figure 9-5. Printed Wiring Assemblies (XL3M Single-Battery)... Figure 9-6. Control Chassis (XL3)... Figure 9-7. Control Chassis (XL3M Three-Battery)... Figure 9-8. Control Chassis (XL3M Single-Battery)... Figure 9-9. Control Enclosure Assembly (XL3)... Figure 9-10. Control Enclosure Assembly (XL3M)... Figure 9-11. Pump Enclosure Assembly... Figure 9-12. Control and Pump Enclosure Assemblies... Figure 9-13. Rear Control Access Cover (XL3M Domestic)... Figure 9-14. Rear Control Access Cover (XL3M International)... Figure 9-15. Mechanical Assembly...

Technical Service Manual

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. 1-3 . 1-3 . 1-9 . 1-9 . 1-9 . 4-20 . 4-21 . 4-22 . 5-8 . 5-11 . 5-13 . 5-17 . 5-17 . 7-3 . 7-4 . 7-6 . 7-8 . 7-9 . 7-11 . 7-12 . 7-14 . 7-15 . 7-19 . 7-23 . 7-25 . 7-25 . 7-27 . 7-29 . 9-5 . 9-11 . 9-13 . 9-15 . 9-17 . 9-19 . 9-21 . 9-23 . 9-25 . 9-27 . 9-29 . 9-31 . 9-33 . 9-35 . 9-37

Plum XL3 and XL3M

CONTENTS

Tables Table 1-1. Table 1-2. Table 4-1. Table 4-2. Table 4-3. Table 5-1. Table 5-2. Table 5-3. Table 5-4. Table 6-1. Table 6-2. Table 6-3. Table 6-4. Table 9-1. Table 9-2.

Global Product Configurations... Conventions... Pass-Through Connections... Battery Charge Current States (Three-Battery) . . . Battery Charge Current States (Single-Battery) . . . Cleaning Solutions... Icons and English Language Equivalents... Electrical Safety Measurements... Battery Charger Current Test Parameters... Operational Alarm Messages and Corrective Actions . Error Codes Requiring Technical Service... Service Mode Control Knob Settings... Troubleshooting with the PVT... Drawings... Illustrated Parts Breakdown...

Plum XL3 and XL3M

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1-2 1-4 4-15 4-16 4-18 5-2 5-3 5-14 5-24 6-2 6-5 6-10 6-12 9-1 9-2

Technical Service Manual

Section 1

INTRODUCTION The Plum XL3 and XL3 Micro/Macro multiline infusion systems are designed to meet the growing demand for hospital-wide device standardization. The XL3 and XL3M infusion systems consist of three component pumps which are designated line A, line B, and line C. By incorporating three lines into one unit, the infusion system provides three primary lines, three secondary lines, and piggyback fluid delivery capabilities. The XL3 and XL3M infusion systems serve a wide range of general floor, critical care, and home care applications. Compatibility with LifeCare 5000 PlumSet administration sets and accessories make the XL3 and XL3M infusion systems convenient and cost-effective.

 Note: The XL3M infusion system is available in a three-battery version

and a single-battery version. Throughout this manual, references to each version are specified accordingly.

 Note: References to the Plum XL3M infusion system apply to the LifeCare XL3M infusion system as well.

1.1

SCOPE This manual is organized into the following sections: ❏ Section 1

Introduction

❏ Section 2

Warranty

❏ Section 3

System Operating Manual

❏ Section 4

Theory of Operation

❏ Section 5

Maintenance and Service Tests

❏ Section 6

Troubleshooting

❏ Section 7

Replaceable Parts and Repair

❏ Section 8

Specifications

❏ Section 9

Drawings

❏ Appendices ❏ Index ❏ Technical Service Bulletins If a problem in device operation cannot be resolved using the information in this manual, contact Hospira (see Section 6.1). Specific instructions for operating the devices are contained in the respective system operating manuals. The terms “infusion system”, “infuser”, and “device” are used interchangeably throughout the manual.

Technical Service Manual

1-1

Plum XL3 and XL3M

SECTION 1 INTRODUCTION

Figures are rendered as graphic representations to approximate actual product. Therefore, figures may not exactly reflect the product. Screen representations are examples only, and do not necessarily reflect the most current configuration. The design of the infusion system facilitates its operation in many countries with slight modification to the product. Configurations presented in this manual are detailed in Table 1-1. The front panels of the English language and icon based system are shown in Figure 1-1 and Figure 1-2. Table 1-1. Group

List Number

Three-Battery 115 V

11781-04 11845-04

Single-Battery 115 V

Global Product Configurations Power Supply

Rear Case

LCD

USA

100-130 VAC

Nondetachable AC power cord

English

11781-04 11845-04

USA

100-130 VAC

Nondetachable AC power cord

English

Single-Battery 115 V

11845-88

Spanish (Latin America)

100-130 VAC

Nondetachable AC power cord

Icons

220 V

11845-27

Australia

210-260 VAC

Detachable AC power cord

English

11845-54

11845-09

Spanish (Latin America)

210-260 VAC

Detachable AC power cord

Icons

11845-29

French

11845-36

Europe

11845-46

Swedish

220 V

Plum XL3 and XLM

Country

1-2

Technical Service Manual

1.1

SCOPE

1 2

mL 0000 mL

mL/H

Figure 1-1.

PRI SEC

SET RATE

PRI SEC

TITRATE

RUN SET VTBI

Plum XL3M Icon Based Front Panel

BACK PRIME HOLD/RESET

CLEAR VOL

BACK PRIME

SET VTBI

HOLD/RESET

SET RATE

CLEAR VOL

OFF CHARGE

SILENCE

Technical Service Manual

TITRATE

RUN

OFF CHARGE

Figure 1-2.

QUICKSET

SILENCE

Plum XL3 and XL3M English Language Front Panels

1-3

Plum XL3 and XL3M

SECTION 1 INTRODUCTION

1.2

CONVENTIONS The conventions listed in Table 1-2 are used throughout this manual. Table 1-2. Convention

Conventions

Application

Example

Blue Italic

Reference to a section, figure, or table

(see Section 6)

[ALL CAPS] in brackets

Touchswitches, keys, buttons

[START]

ALL CAPS

Screens and displayed messages

LOW BATTERY

Red Bold

Warnings and Cautions

CAUTION: Use proper ESD grounding techniques when handling components.

Throughout this manual, warnings, cautions, and notes are used to emphasize important information, as follows:

WARNING:

A WARNING CONTAINS SPECIAL SAFETY EMPHASIS AND MUST BE OBSERVED AT ALL TIMES. FAILURE TO OBSERVE A WARNING MAY RESULT IN PATIENT INJURY AND BE LIFE-THREATENING.

CAUTION: A CAUTION usually appears in front of a procedure or statement and contains information that could prevent hardware failure, irreversible damage to equipment, or loss of data.

 Note: A note highlights information that helps explain a concept or procedure. 1.3

COMPONENT DESIGNATORS Components are indicated by alpha-numeric designators, as follows: Capacitor

Integrated Circuit

Transformer

Diode

Resistor

Transistor

Fuse

Switch

Varistor

The number following the letter is a unique value for each type of component (e.g., R1, R2).

 Note: Alpha-numeric designators may be followed with a dash (-) number that indicates a pin number for that component. For example, U4-9 is pin 9 of integrated circuit U4 on the power supply PWA.

Plum XL3 and XLM

1-4

Technical Service Manual

1.4

ACRONYMS AND ABBREVIATIONS

1.4

ACRONYMS AND ABBREVIATIONS Acronyms and abbreviations used in this manual are as follows: A Ampere AC Alternating current A/D Analog-to-digital B2.5V 2.5 VDC reference signal CMOS Complementary metal-oxide semiconductor dB Decibel DC Direct current DMM Digital multimeter ECG Electrocardiograph EEG Electroencephalogram EEPROM Electrically erasable programmable read-only memory EL Electroluminescent EMG Electromyogram EMI Electromagnetic interference ETO Ethylene oxide HKDC Housekeeping DC hr Hour Hz Hertz IC Integrated circuit IPB Illustrated parts breakdown IV Intravenous kHz Kilohertz KVO Keep vein open LCD Liquid crystal display LED Light-emitting diode mA Milliampere MCU Microcontroller unit MHz Megahertz mL Milliliter MOSFET Metal oxide semiconductor field effect transistor mV Millivolt PLL Phase-lock loop PVT Performance verification test PWA Printed wiring assembly RMS Root mean square SPST Single-pole single-throw

Technical Service Manual

1-5

Plum XL3 and XL3M

SECTION 1 INTRODUCTION

VAC Volts AC VCC Collector supply voltage VCO Voltage-controlled oscillator VDC Volts DC VDIG Digital voltage VMOT Motor voltage VPP Volts peak-to-peak VTBI Volume to be infused W Watts µA Microampere µL Microliter µs Microsecond

1.5

USER QUALIFICATION The infusion system is intended for use at the direction or under the supervision of licensed physicians or certified healthcare professionals who are trained in the use of the infusion system and the administration of intravenous (IV) fluids. Training should emphasize preventing related IV complications, including appropriate precautions to prevent accidental infusion of air.

1.6

ARTIFACTS Nonhazardous, low-level electrical potentials are commonly observed when fluids are administered using infusion devices. These potentials are well within accepted safety standards, but may create artifacts on voltage-sensing equipment such as ECG, EMG, and EEG machines. These artifacts vary at a rate that is associated with the infusion rate. If the monitoring machine is not operating correctly or has loose or defective connections to its sensing electrodes, these artifacts may be accentuated so as to simulate actual physiological signals. To determine if the abnormality in the monitoring equipment is caused by the infuser instead of some other source in the environment, set the device so that it is temporarily not delivering fluid. Disappearance of the abnormality indicates that it was probably caused by electronic noise generated by the infuser. Proper setup and maintenance of the monitoring equipment should eliminate the artifact. Refer to the appropriate monitoring system documentation for setup and maintenance instructions.

Plum XL3 and XLM

1-6

Technical Service Manual

1.7

INFUSION SYSTEM INSTALLATION

1.7

INFUSION SYSTEM INSTALLATION CAUTION: Infusion system damage may occur unless proper care is exercised during product unpacking and installation. The battery may not be fully charged upon receipt of the infusion system. Do not place the infusion system in service if it fails the self test. CAUTION: Infusion system performance may be degraded by electromagnetic interference (EMI) from devices such as electrosurgical units, cellular phones, and two-way radios. Operation of the infusion system under such conditions should be avoided. CAUTION: Before operating the infusion system next to, or in a stacked configuration with other electrical equipment, confirm the infusion system’s operational performance in that configuration. The installation procedure consists of unpacking, inspection, and self test.

 Note: Do not place the three-battery infusion system in service if the batteries

are not fully charged. To make certain the batteries are fully charged, connect the infusion system to AC power for a minimum of eight hours with the control knob in the OFF CHARGE position.

 Note: Do not place the single-battery infusion system in service if the battery

is not fully charged. To make certain the battery is fully charged, connect the infusion system to AC power for a minimum of six hours with the control knob in the OFF CHARGE position.

1.7.1

UNPACKING Inspect the shipping container as detailed in Section 1.7.2. Use care when unpacking the infusion system. Retain the packing slip and save all packing materials in the event it is necessary to return the infusion system to the factory. Verify the shipping container includes a copy of the System Operating Manual.

1.7.2

INSPECTION Inspect the infusion system for shipping damage. Should any damage be found, contact the delivering carrier immediately. CAUTION: Do not use the infusion system if it appears to be damaged. Should damage be found, contact Hospira (see Section 6.1). Inspect the infusion system periodically for signs of defects such as worn accessories, broken connections, or damaged cable assemblies. Also inspect the infusion system after repair or during cleaning. Replace any damaged or defective external parts.

Technical Service Manual

1-7

Plum XL3 and XL3M

SECTION 1 INTRODUCTION

1.7.3

SELF TEST CAUTION:

Do not place the infusion system in service if the self test fails.

When performing the self test, line A, line B, and line C must be tested. However, the self test may be performed on all lines concurrently. If an alarm condition occurs during the self test, turn the control knob to OFF CHARGE, then to SET RATE to repeat the self test. If the alarm condition recurs, note the message, and take corrective action (see Section 6), then repeat the self test. If the alarm condition continues to recur, remove the infusion system from service and contact Hospira.

 Note: When plugging the device into an AC power outlet, grasp the AC power

cord plug and use a forward motion into the socket. Do not use a sideways motion. When unplugging the device, grasp the AC power cord plug and pull straight out. Do not pull out using the power cord cable and do not pull out at an angle.

To perform the self test, proceed as follows: 1. Connect the AC power cord to a grounded AC outlet and confirm the AC power indicator is lit. 2. Lift the line A cassette door handle to open the door assembly. 3. Insert a primed cassette into the cassette door guides. Do not force the cassette into position. Close the cassette door handle to lock the cassette in place. 4. Turn the control knob to SET RATE to initiate the self test. 5. Verify the LCD backlight is illuminated and the screen is clearly readable at eye level from approximately three feet. 6. See Figure 1-3, Figure 1-4, or Figure 1-5, and verify the following screens display: - LCD test screen - Four backward Cs (for approximately two seconds) - SET RATE screen 7. LIsten for motor movement to confirm the cassette and valves are operating. 8. Disconnect the infusion system from AC power and confirm BATTERY displays on the LCD screen. 9. Turn the control knob to OFF CHARGE and remove the administration set. 10. Repeat the steps for line B and line C.

Plum XL3 and XLM

1-8

Technical Service Manual

1.7

ENGLISH LANGUAGE

ICON BASED

AIR IN LINE EMPTY LOW BATTERY KVO VTBI COMPLETE DOOR/CASSETTE TURN TO RUN CHECK SETTINGS OCCLUSION

SECONDARY PRIMARY BACKPRIMING SET RATE VTBI TOTAL VOLUME DELIVERED PIGGYBACK mL/hr

Figure 1-3.

KVO

Figure 1-4.

INFUSION SYSTEM INSTALLATION

KVO

1 mL=mL mL/H,mL?

mL/H

XL3 Domestic Self Test Screen

ml=ml

ml/hr

ml/hr,ml? ml

XL3M International Self Test Screen

AIR IN LINE LOCKED LOW BATTERY KVO VTBI COMPLETE DOOR CASSETTE TURN TO RUN CHECK SETTINGS OCCLUSION

SECONDARY PRIMARY BACKPRIMING SET RATE VTBI TOTAL VOLUME PIGGYBACK mO/hr MICRO DELIVERED

Figure 1-5.

Technical Service Manual

XL3M Domestic Self Test Screen

1-9

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SECTION 1 INTRODUCTION

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Technical Service Manual

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Hospira

Plum Infusion Pumps

PLUM A+ XL3 Technical Service Manual Rev A June 2010