Service Manual
498 Pages
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Page 1
LIFEPAK 15 Monitor/Defibrillator
Section Menu
Section Navigator 1 Introduction
5 Troubleshooting
9 Assembly Diagrams and Parts Lists
page 11
page 96
page 345
2 Safety
6 Preventive Maintenance
page 29
page 147
3 Device Description
7 Battery Maintenance
page 48
page 161
4 Modes of Operation
8 Replacement Procedures
page 87
page 172
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Table of Contents
Table of Contents Section Navigator ... ii Introduction ... 11 Trademarks ... 12 Using Adobe Reader... 13 Navigating Through the Manual ... 14 Service Personnel Qualifications... 15 Contacting Physio-Control ... 16 Responsibility for Information ... 17 Device Tracking ... 18 Service Information... 19 Recycling Information ... 20 Warranty ... 21 Configuration Information ... 22 Glossary ... 23 Acronyms ... 25 Safety... 29 Terms ... 30 General Warnings... 31 Symbols... 36 Device Description ... 48 Introduction ... 49 Physical Description and Features ... 53 Devices, Options, Supplies, and Accessories ... 64 System Context Diagrams ... 69 Functional Descriptions ... 73
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Table of Contents
Modes of Operation... 87 Manual Mode ... 88 AED Mode ... 89 Setup Mode... 90 Service Mode... 92 Demo Mode... 94 Archive Mode ... 95 Troubleshooting... 96 Troubleshooting Chart ... 97 Using the Service/Status Features ... 104 Device Log ... 106 Device Data... 108 Service Log ... 111 Processing Service Log Codes ... 113 Counters ... 114 Clear Memory ... 116 Service Log Code Categories ... 117 Utility Service Codes ... 118 User Interface Service Codes ... 119 Data Management Service Codes ... 121 System Monitor Service Codes ... 122 Processor Control Service Codes ... 123 ECG Service Codes... 125 Patient Parameter Service Codes ... 126 Therapy Service Codes... 127 Printer Service Codes ... 139 Power Management Service Codes ... 140 Corrective Action Codes ... 141
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Table of Contents
Service LED ... 145 Display Pixels Test ... 146 Preventive Maintenance ... 147 Device Self Tests ... 148 Device User Test... 149 Preventive Maintenance and Testing Schedule... 150 Scheduled Replacement Items ... 151 Setting/Resetting the Maintenance Prompt Interval ... 152 Device Useful Life... 153 Support Policy ... 154 Cleaning ... 155 Environmental Conditions ... 158 A12 Printer Maintenance... 159 Battery Maintenance ... 161 Battery General Characteristics ... 162 Battery Status Indicators ... 163 Battery Performance Characteristics ... 166 Charging the Batteries Using the Station or Mobile Li-ion Battery Charger ... 167 Discarding/Recycling Batteries ... 168 Storing Batteries... 169 Receiving New Batteries ... 170 Coin Cell Battery... 171 Replacement Procedures ... 172 Summary of Replacement Procedures ... 173 Warnings and Cautions ... 176 Static-Sensitive Device Handling ... 177 Tools List ... 179 Capacitor Discharge Tool ... 180
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Table of Contents
Capacitor Discharging Procedure ... 181 Saving and Restoring the Setup Configuration ... 182 Disassembling the Case ... 183 Reassembling the Case... 186 Inside Front Case Diagram ... 191 Interface PCB (A05) Replacement ... 192 Backlight PCB (A08) Replacement ... 197 Printer Control Keypad (A09) Replacement ... 200 Main Keypad (A10) Replacement ... 202 Display Shield Replacement ... 204 LCD Display Assembly (A11) Replacement ... 206 Display Lens Replacement ... 209 Front Case Replacement... 211 System/Interface PCB Cable (W04) Replacement... 215 Backlight/Interface PCB Cable (W06) Replacement... 216 Therapy Connector Cable (W11) Replacement ... 217 Printer Control Keypad/Interface PCB Cable (W12) Replacement... 219 Main Keypad/Interface PCB Cable (W13) Replacement... 220 Speed Dial Assembly (W15) Replacement: ... 221 Installing the Speed Dial Assembly (W15) ... 223 Printer Assembly/Interface PCB Cable (W16) Replacement ... 224 Speaker Assembly (W17) Replacement ... 226 LCD Display Assembly/Interface PCB Cable (W18) Replacement ... 229 Printer Assembly/Chassis Ground Cable (W19) Replacement ... 230 Inside Rear Case Diagrams ... 231 System (A01)/Therapy (A04) PCB Assembly Replacement ... 234 Installing the System (A01)/Therapy (A04) PCB Assembly ... 238 Power PCB (A03) Replacement ... 250
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Table of Contents
OEM PCB (A06) Replacement... 258 Energy Storage Capacitor (A15) Replacement ... 265 SpO2 PCB (A16) Replacement... 268 NIBP (A21)/CO2 (A23) Module Replacement ... 277 EMI Shield Replacement ... 287 NIBP Connector Replacement ... 288 Parameter Bezel Replacement... 291 Rear Case Replacement... 297 Handle Replacement... 302 Paddle Retainer Cover Replacement ... 303 Power/System PCB Cable (W01) Replacement ... 304 Power/Therapy PCB Cable (W02) Replacement ... 305 Power/Contact PCB Cable (W05) Replacement ... 307 ECG Connector Cable (W07) Replacement ... 309 System Connector Cable (W08) and Auxiliary Connector Cable (W09) Replacement ... 312 Battery Pins / Power PCB Cable (W10) Replacement ... 315 USB Flex Module (W14) Replacement ... 318 OEM PCB/SpO2 (W21) Module Cable Replacement ... 320 SpO2 Connector Cable (W22) Replacement... 322 Therapy to Cap Discharge PCB Wire Harness (W24) Replacement ... 324 OEM PCB/CO2 Module Cable (W26) Replacement ... 325 OEM PCB/NIBP Module Cable (W27) Replacement... 327 CO2 Inlet Connector Cable (W28) Replacement ... 329 CO2 Adapter Cable (W30) Replacement... 332 Invasive Pressure Connector Assembly (W33) Replacement... 334 Temperature Cable Assembly (W35) Replacement... 336 Contact PCB (A07) Replacement... 338 Printer Assembly (A12) Replacement... 339
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Table of Contents
Coin Battery Replacement ... 341 Battery Pin Replacement ... 343 Software and Device Upgrades ... 344 Assembly Diagrams and Parts Lists... 345 Section Glossary ... 346 Main Diagrams ... 347 External Parts Diagrams and Lists ... 350 Front Parts Diagrams and Parts List ... 356 System/Therapy PCB Assembly Diagrams and Parts Lists ... 365 Parameter Bezel Diagrams and Parts Lists... 370 Rear Diagrams and Parts List ... 378 OEM Optional Assemblies, Diagrams and Parts Lists ... 389 Label Language Parts ... 393 LIFEPAK 15 Setup Mode - Instructions... 422 Connection Diagrams for Assemblies, Control Boards, Cables, and Connectors ... 424 Repair Kits... 469 Defibrillator Part Number and Serial Number... 492 Ordering Parts ... 493 Index... 494
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Introduction Contents
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Introduction This service manual describes how to maintain, test, troubleshoot, and repair the LIFEPAK 15 monitor/ defibrillator (V4 hardware configuration only). Devices with V4 configuration have the V4 icon on the serial number label. Service instructions for LIFEPAK 15 devices with V1 and V2 hardware configuration are provided in a separate service manual. Another publication, the LIFEPAK 15 Monitor/Defibrillator Operating Instructions, is for use by physicians, clinicians, and emergency care providers. The operating instructions provide step-by-step instructions as well as operator-level testing and maintenance. NOTE: Hyperlinks appear in “blue text.” Text that indicates the name of a button, menu item, or screen message appears in all caps (for example, press ANALYZE, select MANUAL MODE). This section covers the following topics:
• • • • • • • • • • • • •
Trademarks (p. 12) Using Adobe Reader (p. 13) Navigating Through the Manual (p. 14) Service Personnel Qualifications (p. 15) Contacting Physio-Control (p. 16) Responsibility for Information (p. 17) Device Tracking (p. 18) Service Information (p. 19) Recycling Information (p. 20) Warranty (p. 21) Configuration Information (p. 22) Glossary (p. 23) Acronyms (p. 25)
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Trademarks
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Trademarks LIFEPAK, LIFEPAK CR, LIFEPAK EXPRESS, LIFENET, LIFE•PATCH, FAST-PATCH, REDI-CHARGE, and QUIK-COMBO are registered trademarks of Physio-Control, Inc. CODE SUMMARY, CODE-STAT, PARTSLINE, REDI-PAK, Shock Advisory System, SunVue, and DT EXPRESS are trademarks of Physio-Control, Inc. Microsoft and Windows are registered trademarks of Microsoft Corporation in the US and/or other countries. Adobe is a trademark of Adobe Systems Incorporated. Masimo, the Radical logo, Rainbow, and SET are registered trademarks of Masimo Corporation. Red, LNCS, SpCO, and SpMet are trademarks of Masimo Corporation. CapnoLine and FilterLine are registered trademarks of Oridion Medical, Ltd. The Oridion medical capnography in this product is covered by one or more of the following US patents: 6,428,483; 6,997,880; 5,300,859; 6,437,316 and their foreign equivalents. Additional patent applications pending. Fluke and BIO-TEK are registered trademarks and QED-6H is a trademark of Fluke Biomedical Corporation. Bluetooth is a registered trademark of Bluetooth SIG, Inc. CASMED is a registered trademark of CAS Medical Systems, Inc. SIGNAGEL is a registered trademark of Parker Laboratories. EDGE System Technology is a trademark of Ludlow Technical Products. Specifications are subject to change without notice.
© 2018 Physio-Control, Inc. PN 3316924-003
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Using Adobe Reader
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Using Adobe Reader Accessing Adobe Reader Help This service manual opens in Adobe Acrobat Reader. The Adobe Reader can be downloaded for free at the Adobe internet URL http://www.adobe.com/products/reader.html. For additional assistance using the Adobe Reader program, access ADOBE READER HELP in the HELP menu.
Using Bookmarks Bookmarks appear in a column on the left side of the screen. They enable you to easily navigate to main sections of the manual, similar to a table of contents. To view or hide the bookmarks column, click the BOOKMARKS tab located along the left side of the screen. To jump to a bookmark topic, click the desired topic. NOTE: A plus sign to the left of a bookmark topic indicates additional topics exist under that bookmark level. Click the plus sign to expand or collapse the bookmarks.
Using Page View Click the PAGES tab located to the far left of the screen to view miniature images of each page in the document. Scroll through the pages and click an image to jump quickly to that page.
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Navigating Through the Manual
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Navigating Through the Manual Blue text indicates a hyperlink. Click a link to jump to that topic or page. Click to return to your previous location. The pointer changes to a pointing finger each page also provides helpful links.
Back in the navigation bar (at the bottom of each page) when positioned over a link. A navigation bar at the bottom of
The navigation bar includes:
• • • •
Section Menu Click to jump to the main table of contents for the manual. Section Contents Click to jump to the table of contents for the section you are currently viewing. Back Click to retrace your steps in a document, returning to each page in the reverse order visited. Index Click to jump to the manual’s index.
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Service Personnel Qualifications
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Service Personnel Qualifications Service technicians must be properly qualified and thoroughly familiar with the operation of the LIFEPAK 15 monitor/defibrillator. They must meet at least one of the following requirements (or the equivalent):
• • •
Associate of Applied Science, with an emphasis in biomedical electronics Certificate of Technical Training, with an emphasis in biomedical electronics Equivalent biomedical electronics experience
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Contacting Physio-Control
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Index
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Contacting Physio-Control Physio-Control, Inc. 11811 Willows Road NE Redmond, WA 98052-2003 USA Telephone: 425.867.4000 Toll Free (USA only): 800.442.1142 Fax: 1.425.867.4861 Internet: www.physio-control.com Physio-Control Operations Netherlands B.V. Galjoenweg 68 6222 NV Maastricht The Netherlands Stryker Australia Pty Ltd 8 Herbert Street St Leonards NSW 2065 Australia
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Responsibility for Information
1
Responsibility for Information This service manual describes the methods required to maintain, test, and repair the LIFEPAK 15 monitor/defibrillator. This manual does not address the operation of the device. Qualified service personnel (see Service Personnel Qualifications on page 15) must consult this manual and the LIFEPAK 15 Monitor/Defibrillator Operating Instructions to obtain a complete understanding of the use and maintenance of the device. It is the responsibility of our customers to ensure that the appropriate person(s) within their organization has access to the information in this service manual, including any warnings and cautions used throughout the manual.
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Device Tracking
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Device Tracking !USA Device Tracking: The U.S. Food and Drug Administration requires defibrillator manufacturers and distributors to track the location of their defibrillators. If the device is located somewhere other than the shipping address or the device has been sold, donated, lost, stolen, exported, destroyed, permanently retired from use, or if the device was not obtained directly from Physio-Control, please do one of the following: register the device at http://www.physio-control.com, call the device registration phone line at 1.800.426.4448, or use one of the postage-paid address change cards located in the back of the LIFEPAK 15 Monitor/Defibrillator Operating Instructions, to update this vital tracking information.
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Service Information
1
Service Information Before attempting to clean or repair any assembly in the device, the service technician should be familiar with the information provided in Preventive Maintenance (p. 147). A qualified service technician (see Service Personnel Qualifications on page 15) should inspect any device that has been dropped, damaged, or abused to verify that the device is operating within performance standards listed in the Performance Inspection Procedures (PIP), and that the leakage current values are acceptable. Replacement procedures for the device are limited to those items accessible at the final assembly level. Replacements and adjustments must be made by qualified service personnel. Replacements at the final assembly level simplify repair and servicing procedures and help ensure correct device operation and calibration. To obtain service and maintenance for your device, contact your local Physio-Control service or sales representative. In the USA, call Physio-Control Technical Support at 1.800.442.1142. Outside the USA, contact your local Physio-Control representative. When you call Physio-Control to request service, provide the following information:
• • •
Model number and part number Serial number Observation of the problem that led to the call
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Recycling Information
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Recycling Information Recycle the device at the end of its useful life.
• • • • •
Recycling assistance – The device should be recycled according to national and local regulations. For instructions on disposing of this product or its accessories, see www.physio-control.com/recycling. Preparation – The device should be clean and contaminant-free prior to being recycled. Recycling of disposable electrodes – After using disposable electrodes, follow your local clinical procedures for recycling. Recycling of batteries – The device uses rechargeable Lithium-ion batteries. Follow local guidelines and instructions provided in this service manual for discarding and recycling batteries as described in Discarding/Recycling Batteries (p. 168) Packaging – packaging should be recycled according to national and local regulations.
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Warranty
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Warranty To obtain a detailed warranty statement, contact your local Physio-Control representative or go to www.physio-control.com. Using defibrillation electrodes, adapter devices, or other parts and supplies from sources other than Physio-Control is not recommended. Physio-Control has no information regarding the performance or effectiveness of its LIFEPAK defibrillators if they are used in conjunction with defibrillation electrodes or other parts and supplies from other sources. If device failure is attributable to defibrillation electrodes or other parts or supplies not manufactured by Physio-Control, this may void the warranty.
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Configuration Information
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Configuration Information This service manual is relevant for the following device and options:
• • • • • • • • • • • • •
LIFEPAK 15 monitor/defibrillator Version 4 (V4) device with auxiliary power option ECG monitoring - standard Manual mode defibrillation - standard AED mode - standard Noninvasive pacing - standard Bluetooth® wireless technology option (within approved countries) 12-lead ECG option Oridion® CO2 option Masimo® SpO2/SpCO™/SpMet™ options CASMED® NIBP monitoring option 2 Channel Invasive pressure option Vital signs and ST trending option Temperature monitoring option (temperature option and invasive pressure option cannot be installed on the same device)
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LIFEPAK 15 Monitor/Defibrillator Service Manual
Glossary
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Glossary The following are definitions of terms used throughout this service manual.
•
Biphasic waveform - Characterized by a positive current phase followed by a reverse current phase of shorter duration and decreased magnitude. The waveform pulse characteristic is biphasic truncated exponential (BTE).
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Automated external defibrillator (AED) - An Automated ECG analysis and a prompted treatment protocol for patients in cardiac arrest.
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Shock Advisory System (SAS) - A computerized ECG analysis system used in AED mode for detecting a shockable rhythm. For more information about SAS, see Appendix C in the operating instructions.
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Continuous patient surveillance system (CPSS) - A feature that monitors the patient ECG in LEADS or PADDLES for a potentially shockable rhythm. CPSS is active when the VF/VT ALARM is selected ON (Setup/Alarms) or after pressing the ALARMS button. For more information about CPSS, see Appendix C in the operating instructions.
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CODE SUMMARY™ report - A summary report that includes the ECG segments associated with key events, such as analysis or shock. See “Data Management” in the operating instructions for a sample CODE SUMMARY report.
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CO2 monitor - An optional noninvasive capnometer that monitors CO2, EtCO2, FiCO2, and respiration rate (referred to henceforth as CO2).
• •
End-tidal carbon dioxide (EtCO2) - EtCO2 is the measurement of CO2 at the end of expiration.
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Noninvasive blood pressure (NIBP) - An optional oscillometric measurement of systolic, diastolic, and mean arterial blood pressure, along with pulse rate.
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Noninvasive pacing - A standard feature that delivers repetitive electrical stimuli to the heart through large adhesive electrodes placed on the patient’s chest.
Event log summary - A report summarizing important events for a particular patient record; part of the CODE SUMMARY report.
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