FloorliService Manual
21 Pages
Preview
Page 1
FloorLine-i Plus/FloorLine-i
Service Manual – Part no. 90500-90504, 90300-90303
Content 1. Maintenance 3 2. Mechanical checklist/checks to perform
5
3. Electrical components
6
4. Spare part list and exploded view
10
Product Desciption Human Care beds are designed & manufactured to provide many years of safe operation and use, when operated in accordance with these instructions. This Service manual is valid for beds with part no: Class 2: 90500, 90502, 90504, 90300, 90301 90303 Class 1: 90501, 90503, 90302
WARNING! Service work contained in this manual should only be undertaken by Human Care trained and authorised service agents. Only Human Care supplied parts should be used. Failure to comply with the above two items will void warranty and could result in further unnecessary damage to the bed and possible extreme safety hazard to the person occupying the bed and/or caring staff.
PURPOSE This document will be made available to Human Care staff, distributors, agents and authorised Human Care service providers. It is not for publication or distribution to the public or clients who may use the information to allow other companies or individuals to repair or modify Human Care products. This document and its contents are intended to be used in the performance of service on Human Care produced products, i.e. Protean range series products. This document also serves as a reference for office and sales staff in the performance of their duties, i.e. collecting service call information to facilitate the expedient diagnosis of any problems and problem solutions. This document should be read in conjunction with Human Care’s Operating and Assembly Guides, Instruction Manuals and Spare Parts Catalogues. This document is copyright to Human Care Beds and must not be reproduced in any form without written permission of Human Care.
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Service Manual (ENG) 1. Maintenance Operators of hospital beds are obligated to keep medical products in a safe state throughout their entire service life. This also includes regularly carrying out expert, Human Care authorised maintenance and safety checks. As a result of improper operation as well as long-time use, damage, defects, and signs of wear may occur. Such defects can present hazards if not promptly recognised and eliminated.
CAUTION! If damage or a malfunction is suspected, the bed must be withdrawn from service immediately until repairs have been carried out or the defective parts have been replaced. Human Care suggests regular inspections by users. As a guideline, it is recommended that an annual inspection be carried out on all Human Care Beds. The protocol template for inspections is found on the following pages. Contact Human Care for information on the Safety and Condition Audit program. Maintenance Checklist – Explanatory Notes VISUAL CHECKS
• H andset Cable – Check for cracks in plastic insulation, check for breaks in casing, cable holder and plugs. • Mains Cable – as above • H andset – Check that all functions work and ensure there is no damage. • C hassis – Check the bed frame for bent or corroded pieces; ensure that all bolts and screws are tight. www.humancaregroup.com
ENG • H ead & Foot Covers/boards/caps – Check ABS covers have no cracks and are secured tightly, head and Foot boards are in place and ABS caps have no cracks and are secure. • C astors – Check that each wheel will turn, test the brake and directional locking. Ensure that each castor is tightly secured. • Paintwork/Corrosion – Ensure all metal parts have no flaking paint or signs of rust. • B ed Extension (If Fitted) – Check this has been installed correctly and all bolts are tight. • A ccessories correctly fitted – Check that all accessories fitted to the bed have been correctly installed and that all the bolts are tight. • S erial No. Label – Each bed has its own Serial Number and the label is found on the rail running underneath the mattress platform. Check that this in place. • MECHANICAL CHECKS
• B ed to maximum low/high measurements – Check the height of the mattress platform (at all 4 corners) to ensure that they agree with the correct specifications for this product. • P latform level – Measure from mattress platform to the floor at each corner and ensure that each measurement is the same • K neebreak Maximum up/down – Operate kneebreak to fullest height and check for any damage. • B ackrest Maximum up/down – Operate backrest to fullest height and check for any damage. • T rendelenburg Maximum forward & reverse – Operate Trendelenburg to fullest height 3
1. Maintenance
ENG
• Q uiet smooth Hi/Lo Function – Operate bed up and down checking that it is quiet and goes smoothly up and down
• A ll Actuators secured & working – Check for excessive noise, vibration or cracks in casing.
• E nd covers and fittings – Check all covers are fitted correctly and secured to frame of bed.
REPLACEMENT PARTS
• C astors tight and lockable – check castor fixing bolts are tight, check directional castor (grey tab) x 1 and locking castors x 3 for correct function. • H ilo drive mechanism – Check raise/lower actuators for excess noise or slow operation. Check nylon bushes for wear or damage. • S ide Rails (if fitted)– Check condition of side rails and brackets if fitted, ensure that the screws are tight. • A ll bolts, screws, fasteners must be checked regularly before putting the beds into service and between patients/residents. STRUCTURAL
• V isible distortion of frame – Check frame for bent or cracked metal parts.
In order to maintain operational safety and the right to claim under warranty, only original Human Care replacement parts may be used! Please quote part numbers for each item as per the Human Care Spare Parts Catalogue. ELECTRICAL COMPONENTS
The corresponding replacement parts can be obtained from Human Care. When ordering please specify – TYPE & ITEM. The necessary details are found on the type plate (as shown below) on each electrical component.
Safety information on replacing electrical components CAUTION! Before commencing any work on electrical equipment, always unplug the mains cable from the electrical socket.
• V isible serious client damage – Check for damage caused by bed lifters etc. and report to client. • S tructural Fractures – Check for cracks or tears in steel frame • H inges/mounts not bent – Check all the hinges on platform, actuator fixing points and platform fixing points for damage. ELECTRICAL
• B attery backup working/condition – Disconnect mains cable from power point and operate bed. • H andset buttons all working – Check all functions on handset • C ables secure and in good condition – Check that all cables are secured correctly, not hanging loose. 4
• A ny work and/or repairs to the electrical equipment may only be carried out by service engineers, qualified technicians or authorised electricians in compliance with all the relevant country of use safety standards. • A ll electrical drive system components (actuators, handset, and control box) are maintenance-free and must not be opened. • In the event of a malfunction, the corresponding component must always be replaced in full. • When replacing individual components, www.humancaregroup.com
1. Maintenance
ENG
always ensure that the plugs, outfitted with undamaged O-rings (seals), are inserted into the control unit as far as possible. Only then can reliable sealing and perfect operation be guaranteed. • T he component plugs are connected to the corresponding port in control box.
To prevent the plugs from inadvertently disconnecting, they are secured with a locking device. When necessary, this device can be carefully lifted off using a screwdriver. The locking device must always be properly refastened.
2. Mechanical checklist/checks to perform Checked
OK
Not ok
ENG Description of fault
Visual check of the electrical components Handset cable
Damage, routing
Mains cable
Damage, routing
Handset
Damage, membrane
Visual check of the mechanical components Mattress Platform is parallel to floor (ie level)
Damage
chassis
Damage, deformations
Mattress platform covers
Damage
Check for rust or corrosions
Damage
Castors
Damage
Bed extension
Damage
Performance check of the electrical components Backrest
Adjustment, secure retention
Kneebreak
Adjustment, secure retention
Platform Hi/lo
Adjustment, secure retention
Battery backup
Check fully charged & operational
Handset
Adjustment, secure retention
Accessories
Fastening, damage
Signature of the inspector
Name of the inspector
Inspection result:
date:
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5
3. Electrical components WARNING! Before commencing any work on electrical equipment, always unplug the mains cable from the electrical socket. Any work and/or repairs to the electrical equipment may only be carried out by service engineers, qualified technicians or authorised electricians in compliance with all the relevant country of use safety standards.
ENG
Pic 3. Fit the plastic circlip and ensure that the two locking tabs lock into the slots of the socket.
Pic 3
Pic 4 Locking
All electrical drive system components (actuators, handset, and control box) are maintenance-free and must not be opened. In the event of a malfunction, the corresponding component must always be replaced in full. Pic 5 Locking slot
When replacing individual components, always ensure that the plugs, outfitted with undamaged O-rings (seals), are inserted into the control unit as far as possible. Only then can reliable sealing and perfect operation be guaranteed. The component plugs are connected to the corresponding port in control box. To prevent the plugs from inadvertently disconnecting, they are secured with a locking device. When necessary, this device can be carefully lifted off using a screwdriver. The locking device must always be properly refastened.
How to remove covers-Inner/Outer cover 1. Pic 1. Remove headboard/footboard and raise the bed to highest position 2. P ic 2. Remove 2 outside Phillips head screws and 2 inside screws. (Note: some models may have different fastening method) 3. P ic 3. Remove ‘snap latch’ lug with Allen Key and one end cap which allows the cover to be removed.
How to fit a mini fit plug when assembling bed Pic 1. Lightly lubricate seal on the plug and insert firmly into the socket ensuring that the key and keyways are aligned (Pic 2.)
Pic 1. O ring seal
6
Pic 1
Pic 2 keyway
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3. Electrical components
ENG
CAUTION! Beware of exposed chain & sprocket during the above repair. NOTE: When repairing or replacing chains always take note of the assembly arrangements before removing from the bed so the same fitting can be repeated. Pic 2
Pic 3
Pic 1
How to repair jammed chain 1. Disconnect mains cable from power point 2. Identify the jammed chain 3. Pic 1. Cotter pin, circlip, split pin & con link 4. Pic 2 Remove plastic cap via 4 Phillips head screws 5. Pic 3 Remove steel chain retainer via 4 Phillips head screws 6. C og is free and then can be moved to free chain. A screwdriver may be used to lever chain free, ensure the bed is not damaged. 7. Pic 4 & 5 Repair chain if necessary ie: replace con link, cotter pin or re-seat chain on cog. 8. P lug bed into mains and test broken/jammed chain repair. Disconnect bed from power point and replace stainless steel chain retainer and plastic caps. Plug bed into mains again and fully test all bed functions. All bed fixings should be checked now to ensure bed is in 100% working order.
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Pic 2
Pic 3
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3. Electrical components
ENG
frame. Actuator is now free from the bed. How to install Backrest actuator-reverse the above process.
How to remove a Kneebreak Actuator
Pic 4
1. Raise/lower bed to working height and disconnect bed from mains power. 2. R emove all plastic ‘P’ clips holding actuator cable to bed frame. 3. Follow actuator cable to control box. 4. Remove cable retainer from control box and disconnect actuator plug from control box. 5. Remove circlips from actuator retaining pins at top and bottom of actuator. While supporting actuator, remove retaining pins- actuator is now free from bed. To install Kneebreak actuator-reverse the above process
How to remove an Backrest Actuator WARNING! DO NOT UNDERTAKE THE ABOVE WORK ON THE BED WHILE THE MAINS CABLE IS PLUGGED IN . 1. Raise /lower the bed to a comfortable working height. 2. Disconnect the bed from mains power. 3. M anually lift the backrest platform, tilting back on its hinges, until platform is resting at over-extension angle exposing actuator, CPR handle assembly and actuator cradle. 4. (Only for FloorLine-i Plus) Follow actuator cable to control box, remove plastic cable retainer and remove backrest actuator plug from control box. 5. (Only for FloorLine-i Plus) Remove plastic locking clip from top of actuator to free CPR Release cable from the actuator. Squeeze clip legs together and push forward. 6. R emove circlips from retaining pins from top and bottom of actuator. Whilst supporting the actuator remove the retaining pins, check the plastic ‘P’ clips holding actuator cable to bed 8
How to add/remove a Battery Backup WARNING! DO NOT UNDERTAKE THE ABOVE WORK ON THE BED WHILE THE MAINS CABLE IS PLUGGED IN . 1. Install battery backup mounting box to bottom axle at head end of bed as per pic 1 2. Install battery backup unit into mounting box. 3. Remove cable retainer from control box. 4. Run battery backup cable behind the actuator to correct control box port and plug into control box.
pic 1. To remove battery backup, reverse the process www.humancaregroup.com
3. Electrical components How to remove a Handset (Standard 11 Button Handset )
ENG
How to remove a control box Pic 1. Remove ‘P’ clips (cable retainers) with a Phillips head screwdriver
1. Remove cable retainer from control box. 2. Remove ‘P’ clips holding cable 3. Unplug old handset cable from control box. 4. Replace ‘P’ clips 5. Test the bed functions.
Pic 2. Lift Control Box up, then out to remove it-then carefully place it on the floor beside the bed to ensure no damage to cables.
How to remove main bed actuators (hi-lo) WARNING! DO NOT UNDERTAKE THE ABOVE WORK ON THE BED WHILE THE MAINS CABLE IS PLUGGED IN. 1. Remove plastic inner cover 2. L ower pedestal end onto two blocks of timber (not supplied) approximately 250390mm in length. 3. R emove ‘P’ clips (cable retainers) with a Phillips head screwdriver. 4. Remove 2 x Phillips head screws holding control box to actuator. 5. Place actuator gently on the floor. 6. R emove circlip and pin from base of actuator anchor point. 7. Remove counter-sunk screw from the top of the actuator
Pic 3. Remove the cable retainer from the Control Box with a small flat screwdriver
How to remove a mains cable • Remove ‘P’ clips via 8mm nut • R emove cable container from Control box with small flat head screwdriver • U sing flat head screwdriver release red locking tabs from mains cable and pull cable at the same time. • Reverse these steps to install a mains cable battery backup
Handset
To replace or install an actuator reverse these steps. Mains
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Actuators
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4. Spare part list and exploded view
ENG
7
1
5 3 10
1
2
5
4
17
2
15
11
12
16
14
X
U
Floorline-i
Floorline-i plus
16
17
10
R
8
U
X www.humancaregroup.com
19
900
931
584
18
1805
18
18 2346
5 6
Min. 100mm Max. 800mm
15 17
16
6
1
Y
above
to
DETAIL Des Y SCALE 1SC : Tol. Tol. Fl
(0.5) (3) (6) (30)
3 6 30 120
0.1 0.1 0.2 0.3
Where nothing else specified Tolerance ISO 2768-m Nom. measure
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS SECTION X-X DRAWING IS THE SOLE PROPERTY OF HUMAN CARE HC AB. ANY REPRODUCTION IN PART OR SCALE 1 :WITHOUT 20 THE WRITTEN AS A WHOLE
2
PERMISSION OF THE OWNER IS PROHIBITED.
9
Nom. measure
above
to
(120) 400 (400) 1000 (1000) 2000 (2000) 4000
0.5 0.8 1.2 2
All materials ROHS-compliant.
5 11
7
13
6 13
U
X
12 10
11 R
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17
4
16
4
15
1
14
1
13
4
12
1
11
1
10
3
9
2
8
2
7
4
6
4
11
12
Number in Part no. Description exploded view
Product
Old Part no.
1
90728
F1 panel assembly - Back rest
p3, p5, -i, i-plus
90401
2
90729
F3 panel assembly - Thigh section
p3, p5, -i, i-plus
90402
3
90730
F4 panel assembly - Calf section
p3, p5, -i, i-plus
90403
4
90731
F7 panel Ass - Centre sect (split)
p3, p5, -i, i-plus
90404
5
90732
End board w latches
p3, p5, -i, i-plus
89613
6
90734
Leg cap (white)
Floorline-i,Floorline i-plus
90405
6
90735
Leg cap (cream colour)
p3, p5, -i, i-plus
75863
7
90736
P5 Cradle for backrest Actuator
p3, p5, -i, i-plus
90406
8
90738
Platform Beam P3 main frame bar top
p3, p5, -i, i-plus
89614
9
90740
Top Inner/outer cover P5 Foot end
p5, i-plus
90408
10
90742
Top Inner/outer cover P5 Head end
p3, p5, -i, i-plus
90409
11
90744
Protean bottom cover
Floorline-i,Floorline i-plus
75862
12
90754
Knee break actuator, Linak
p3, p5, -i, i-plus
75797
13
90755
Quick release backrest actuator, Linak
p5, Floorline-i plus
75799
14
90757
200mm coiled mini fit (openb-Backr), Linak
p5, Floorline-i plus
75809
14
90758
200mm coiled mini fit - Din cable, Linak
p3, Floorline-i
75807
15
90759
400mm coil m fit(openb-foot end&kn), Linak
p5, Floorline-i plus
75810
15
90760
400mm coiled cable - mini fit, Linak
p3, Floorline-i
75808
16
90762
1200mm modular cable (CB6-UBL-1), Linak
p5, Floorline-i plus
75812
17
90763
P5 ACK CABLE, Linak
p5, Floorline-i plus
0964043-1800
18
90766
Twin castor
p5, Floorline-i plus
70779
19
90768
Twin castor w directional lock
p5, Floorline-i plus
70780
18
90780
Caster
p3, p5 (old beds)
70927
19
90781
Caster directional lock
p3, p5 (old beds)
70928
20
90752
Foot end pedestal lift actuator, Linak
p3, Floorline-i
75793
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Image
Part no.
Description
Product
Old Part no.
90770
Power cable EUR, Linak
All beds
75820
90771
Power cable AUS class 1, Linak
All beds
75828
90772
Power cable AUS , Linak
All beds
75816
90773
Power cable USA class 1, Linak
All beds
75826
90774
Power cable USA class 1, Linak
All beds
75827
90775
Power cable UK, Linak
All beds
75823
90764
HL75 Handset, Linak
Floorline-i
75846
Floorline LTC
90765
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Hand set for P5, Linak
Floorline-i plus
75847
13
Image
14
Part no.
Description
Product
Old Part no.
90783
P5 Cradle lift assembly arms
All beds
P5136
90784
Mattress retainer - top mounted
All beds
ZZ174-CH
90785
Hinge assembly backrest (F1 to F7)
All beds
HINGEASSYBR
90786
Hinge assembly kneebreak, front (F7 to F3)
All beds
HINGEASSYKBF
90787
Hinge assembly kneebreak, middle (F3 to F4)
All beds
HINGEASSYKBM
90788
Center hinge assembly - Large
All beds
HINGEPFM
90791
300mm straight cable(openbheadend), Linak
Floorline-i plus
75813
90761
800mm modular cable (UBL-UBL), Linak
p5, Floorline-i plus
75811
90792
Hand set lock out key (Linak), Linak
Floorline-i, Floorline LTC
75790
90793
Mini fit locking ring ( Linak)
Floorline-i Floorline-i plus, p3, p5, Floorline LTC, LC600
75791
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Image
Part no.
Description
Product
Old Part no.
90794
Junction box with Under Bed Light
Floorline-i plus
75849
90795
Port plug (2 in UBL-1 & 1 in UBL-2)
Floorline-i plus
75854
90750
Pedestal lift actuator, Linak
p5, Floorline-i plus
75798
90751
Head end pedestal lift actuator, Linak
p3, Floorline-i
75794
90756
Backrest actuator, Linak
p3, Floorline-i
75796
90745
Attendant control key pad (Linak)
p5, Floorline-i plus
75804
90746
Control box (AUS, EU, UK), Linak
p5, Floorline-i plus
75838
90747
Control box (USA), Linak
p5, Floorline-i plus
75840
90748
Control box (AUS, EU, UK), Linak
p3, Floorline-i
75835
90749
Control box (USA), Linak
p3, Floorline-i
75837
90753
Battery backup, Linak
p3, p5, -i, i-plus
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15
Image
16
Part no.
Description
Product
Old Part no.
90789
Bush Endcap Al leg
Floorline-i, Floorline-i plus
A10071
90988
Lower leg assembly
Floorline-i, Floorline-i plus
76076
53017
Triangle handle with strap/ Triangelhandtag med rem
Self help pole (accessory)
75507
Screw K6S M5x30
All beds
75508
Screw K6S M5x35
All beds
75596
Nyloc nut - M8
All beds
75608
Pin with lanyard
All beds
75615
Self drilling screw
All beds
75780
Caster - Standard 125mm - Braked
Floorline-i, Floorline-i plus
75781
Caster - Std 125mm-Directional lock
Floorline-i, Floorline-i plus
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Image
Part no.
Description
Product
89612
End board
Floorline-i, Floorline-i plus
89989
End board latch kit (2xZZ413, 2xZZ414, 4xPlastic washers, 4xBright Screws)
Floorline-i, Floorline-i plus
90407
Repair paint RAL9016/
Floorline-i, Floorline-i plus, Floorline LTC
bättringsfärg RAL9016 1116000
Old Part no.
Sleeve bed lock/ Hylsa sänglåsning
A19908
Frame for P3 Backrest actuator comp
Floorline LTC, Floorline-i
ANTISTAT
Anti-Static strap for protean beds
Floorline-i, Floorline-i Plus
B20009
P2 chain Replace Simplex Chain & Fi
protean 2, 3 and 4, Floorline-i, Floorline-i plus
B20052
SS Chain retainer
Floorline-i, Floorline-i plus
B20112
Simplex chain connecting Links
All beds
BRPR
F1 backrest-complete metalwork
All beds
C30043
Mains cable with Euro plug
class 2 cable for all European beds
E50024
M8x20 Star knob 50 Dia. SRP handwhe
Floorline-i plus
EXTB
Extension kit bolster for beds
mattress for extension kit
F1 ASSY
F1 panel assembly - Back rest
All beds
F3 ASSY
F3 panel assembly - Thigh section
All beds
F4 ASSY
F4 panel assembly - Calf section
All beds
F7 ASSY
F7 panel Ass - Centre sect (split)
All beds
G22009-2
BBP: Siderail
GP557
BBP: Nut, Joint Connector
75585
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17
Image
18
Part no.
Description
Product
GRS9154-1
Release Pin
LCB-001-017-018
Nylon Bush for slider plate pivot
Floorline-i, Floorline-i Plus
LCB-001-018-101
Slider joint Arm Growth spacer
Floorline-i, Floorline-i Plus
P5137
P5 Actuator cradle assembly
Floorline-i plus
SML912036
Sladdställ EU/ Cord EU
ZH003
Platform Beam
All beds
ZZ136
LC/P3 Cradle lift Assembly arms
All beds
ZZ1751
Snap Latch
Floorline-i, Floorline-i plus
ZZ691
Lower beam
All beds
2675
REPLACEMENT MATTRESS FOR APP
Old Part no.
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The following spare parts fit only discontinued beds Image
Part no.
Description
Product
P4HS51495
P4 Hands,10 b AutoC w-out Locko Key
p4
P3MP-01
P3 Mattress platform without actuat
p3
P4CBASSY
P4 Control Box c/w main cables-UK
p4
P4HSAC
Handset extra 10 button (no CPR)
p4
P4HSCPR
CPR Handset for P4
p4
PPH
Protean 3/4/5 skjuthandtag
protean 3, 4, 5
SHPFO
Self-hlp Pole fittings only Protean
SRBS
Side Rails Mounting Bracket Set -
Old side rails
75861
Top Inner/outer cover P5 Foot end
p5
A10082
Melamine Head/Footboard P3 Vanilla
p3
A10082L
End board- Melamine Van. w. latches
p3
P5125
P5 Cradle for backrest Actuator
p5
C30001
LA31 Head End Actuactor (P1/2)
p1, p2
C30002
LA31 Foot End Actuactor (P2)
p1, p2
C30004
LA31 Foot End Actuactor (P1)
p1
C30020
70mm LA31 Actuator
p1
C30030
9 amp Card
p1
EBCH
Head board 2-52 compliant
p3 and p5
Old Part no.
(Two end board (head/foot) for P3 and P5, compliant to 2-52 standard, Without latch (for latch, see item no. EBCHL)) EBCHL
Head board 2-52 compliant w. latch
p3 and p5
(Two end board (head/foot) for P3 and P5 incl. latch, compliant to 2-52 standard, replaced by 90733)
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19
Image
20
Part no.
Description
Product
F6
Bättringsfärg Säng (colour: RAL9001)
P3, P5, LC600,
C30045
2.5M Din Extension cable forP1 & P2
p1, p2
C30907
Mini fit locking clip
CPR136
P4 cradle lift assembly Arms
CPR546
F1 Actuator plate
75860
Top Inner/outer cover P5 Head end
p5 head or p3 head/foot cover
90410
Side Rails Mounting Bracket Set (SRBS with RAL9016)
For SRPC and SRPC2 side rails.
834000
P5 USB Power Supply Interface Cable
p5
A10023ABS
P1/P2 Cover - Top Inner 700 ABS
p1, p2
A10024ABS
Protean 700 Outer Cover
protean
A10025ABS
Protean 700 Lower Cover
p1 and p2
A10060ABS
Leg Cap R/H P1 and P2 (p1/p2 leg cap RH ABS, right hand side)
p1 and p2
EGN 822-6-8-ST
Side rail index plunger
Old side rails
SRBB
Side rail beam bracket
Old side rails
SRLK
Side Rail Lobe knob
Old side rails
SRP2BB
Side rail beam mountingbracket SRP2
Old side rails
Old Part no.
p4
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