Liko
Likorall 240, 242, 243, 250 Service Manual Oct 2010
Service Manual
80 Pages
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Likorall 240 / 242 / 243 / 250 Service Manual English 3EN200405-02 2010-08-16 Proj: 1099
Applies to the following models: Likorall 240 natural / white
Prod. No. 3120001-3121617
Likorall 242 ES Likorall 242 ES R2R Likorall 242 S Likorall 242 S R2R
Prod. No. 3122005-3122006 / NA Prod. No. 3122007-3122008 / NA Prod. No. 3122009-3122010 / NA Prod. No. 3122011-3122012 / NA
Likorall 243 ES, natural Likorall 243 ES, white
Prod. No. 3123001 / NA Prod. No. 3123002 / NA
Likorall 250 ES, natural Likorall 250 ES, white Likorall 250 S, IRC
Prod. No. 3122501 / NA Prod. No. 3122502 / NA Prod. No. 3124050
Likorall 243 ES, NA Likorall 250 ES, NA
Likorall 242 S Likorall 242 ES
Likorall 242 S R2R Likorall 242 ES R2R
© Copyright Liko AB
Likorall 243 ES Likorall 250 ES Likorall 250 S IRC
1.0 Table of Contents Likorall 240, 242, 243, 250
Position
Ref. No.
Page
Table of contents ... 1.0 ... 3 Spare Parts Position... ... 2.0 ... 5 Technical Data ... 3.0 ... 8 Troubleshooting ... 4.0 ... 9 Spare Parts data (Spare Parts / Likorall model) ... 5.0 ... 10 Spare Parts list (Spare Parts information) ... 5.0 ... 12 Spring Magazine... 36 ... 5.36.1 ... 17 Emergency Lowering Device ... 77 ... 5.77.1 ... 18 Body/Handle set for Emergency Lowering Device ... 78 ... 5.78.1 ... 19 Plastic Housing ... 79 ... 5.79.1 ... 20 Safety Latch... 87 ... 5.87.1 ... 22 Actuator Restoration set LR 240 ... 88 ... 5.88.1 ... 23 Electronic Card LR 240 ... 89 ... 5.89.1 ... 24 Battery 2,6Ah/12V ... 90 ... 5.90.1 ... 25 Lift Strap Likorall ... 91 ... 5.91.1 ... 26 Cable for Hand control with Connecting Plug ... 94 ... 5.94.1 ... 28 End Cover set with Squeeze Protection Black ...113 ... 5.113.1 ... 29 End Cover set with Squeeze Protection Grey ...114 ... 5.114.1 ... 30 Lift Strap Likorall R2R... 129 ... 5.129.1 ... 31 Hand Control LR 2 buttons ... 135 ... 5.135.1 ... 32 Hand Control LR with extra long cable ... 137 ... 5.137.1 ... 33 Actuator Restoration set LR 242 ... 151 ... 5.151.1 ... 34 Electronic Card LR 242 ... 152 ... 5.132.1 ... 36 Hook R2R ... 186 ... 5.186.1 ... 37 Strap Stop... 203 ... 5.203.1 ... 38 Electronic Card with Cover ES ... 204 ... 5.204.1 ... 39 Movable Strap Stop, 10 pce ... 210 ... 5.210.1 ... 40 Plastic Wheel with bearing ... 213 ... 5.213.1 ... 41 Electronic Card with Cover S... 241 ... 5.241.1 ... 42 Body/Handle set for Emergency Lowering Device ... 252 ... 5.252.1 ... 43 Electronic Card with Cover, ES ... 259 ... 5.259.1 ... 45 Limit Switch to Squeeze Protection ... 260 ... 5.260.1 ... 46 Electronic Card with Cover 242ES (from S/N 423745)... 261 ... 5.261.1 ... 48 Electronic Card with Cover 242S (from S/N 262603) ... 262 ... 5.262.1 ... 48 Safety Latch Universal Sling bar ... 264 ... 5.264.1 ... 49 Lift Strap LR 243... 267 ... 5.267.1 ... 50 Electrical Motor LR 240 ... 272 ... 5.272.1 ... 52 Electrical Motor LR 242 ... 273 ... 5.273.1 ... 54 Cable f hand control LR242 with connecting plug 8-pol .. 282 ... 5.282.1 ... 56 Restoration set Limiting switch ... 283 ... 5.283.1 ... 57 Lift strap LR242 S,ES R2R ... 296 ... 5.296.1 ... 59 Safety Latch, composite ...311 ... 5.311.1 ... 61 Fuse LR 12,5 A, 10 pce ... 396 ... 5.396.1 ... 62 Q-link ... 397 ... 5.397.1 ... 63 Lift strap joint ... 398 ... 5.398.1 ... 65 Emergency stop Mk2 ... 399 ... 5.399.1 ... 67 Key pad Hand control LR 250 S IRC ... 415 ... 5.415.1 ... 68 Electronic card with cover LR 250 S IRC ... 430 ... 5.430.1 ... 69 Fuse 12 A... 431 ... 5.431.1 ... 70 Periodic Inspection ... 6.0 ... 71 Preventative Maintenance ... 7.0 ... 75 Product Changes ... 8.0 ... 79
Liko AB • Nedre vägen 100 • SE-975 92 Luleå • Sweden phone +46 (0)920-47 47 00 • fax +46 (0)920-47 47 01 [email protected] • www.liko.com
2.0 Spare Parts Position
PROD. NO.
PRODUCT
PROD. NO.
PRODUCT
3120001-3120999 3121607 3126017
Likorall 240 Likorall 240 R2R Likorall 240 R2R, white
3122001 3122002 3122003 3122004
Likorall 242 Likorall 242, white Likorall 242 R2R Likorall 242 R2R, white
213 186
88 89 152
90
272 273 113 114 151 260 396 399
91 129 94 135 137 203 210 79 78 252 36
415
397 87
Likorall • 3EN200405-02
398
77
5
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2.0 Spare Parts Position PROD. PROD.NO. NO.
PRODUCT PRODUCT
PROD. NO.
PRODUCT
3122005 3122006 3122009 3122010
Likorall 242 ES Likorall 242 ES, white Likorall 242 S Likorall 242 S, white
3122007 3122008 3122011 3122012
Likorall 242 ES R2R Likorall 242 ES R2R, white Likorall 242 S R2R Likorall 242 S R2R, white
Likorall 242 S/ES R2R
Likorall 242 S/ES
204 241 204 241 261 262 261 262
90 151 273
399 260 396
203
282
210
90 151 273
283
399
91
260 396
79
282
283 91 129 296
36
186 78 252
77
PROD. NO.
PRODUCT
3123001 3123002
213
Likorall 243 ES Likorall 243 ES, white
90
264 311
151 259 396
273 399 267 296
283
282
87
397
398
3123001NA 3123002NA
66 Likorall • 3EN200405-02
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2.0 Spare Parts Position PROD. NO.
PRODUCT
3122501 3122502
Likorall 250 ES Likorall 250 ES, white 213
259 396
399 90 151 273
264 311 267 296 397
398
3122501NA 3122502NA
PROD. NO.
PRODUCT
3124050
Likorall 250 S IRC
431 430
399 90 151 273
264 311
397 296
67 Likorall • 3EN200405-02
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3.0 Technical Data Maximum load:
Likorall 242: 200 kg (440 lbs) Likorall 243: 230 kg (507 lbs) Likorall 250: 250 kg (550 lbs)
Emergency lowering device:
Mechanical: Likorall 242
Batteries:
2 x 12 V 2.6 Ah. Valve-regulated lead-acid gel-type batteries. New batteries are provided by the supplier.
Intermittent operation:
Int. Op 10/90, active operation max 0.5 min.
Battery charger:
SMP CC-10-43-24; 100-240 V AC, 40-60 Hz, max 600 mA IRC (In-Rail Charging): CH01 FW7218M/24; 100-240 V AC, 50-60 Hz, max 500 mA
Sound level:
49 dB
Protection class:
IP 43
Protection class hand control:
IP 43
Operating forces of controls:
5N
Lifting speed:
50 mm/s (2 inch./s)
Lifting interval:
2000 mm (77.8 inch.) (242 vertically adjustable)
Electrical data:
24 V, 12 A
Electrical:
Likorall 242 R2R Likorall 243 Likorall 250
Intended for indoor use.
Lift motor weight:
Likorall 242 Likorall 242 R2R Likorall 243 Likorall 250
Type B, in accordance with the electrical shock protection class.
13.0 kg (28.6 lbs) 13.2 kg (29 lbs) 12.6 kg (27.7 lbs) 12.6 kg (27.7 lbs)
Likorall is equipped with a SFS (Single Fault Safety) safety drum. This patented safety design provides protection against uncontrolled lowering. The lift strap has a tenfold safety.
Measurements Ceiling
A
Lateral view
H**
D*
CSP (Central Suspension Point)
L*** Overhead view
C
B Measurements in mm.
A
B
C
D*
H**
165
340
250
293
A
B
C
D*
6.49
13.38
9.84
11.53
L***
210 (models: 242 R2R, 243, 250)
335 (models: 242)
2000 Measurements in inch.
H** 8.67 (models: 242 R2R, 243, 250)
L*** 13.18 (models: 242)
78.74
* Minimum distance from ceiling to CSP at maximum lifting height. ** Built-in dimension: the distance between the attachment point for the lift unit on the carriage and the CSP at maximum lifting height. *** Lifting interval: the distance between maximum lifting height and minimum lifting height measured in CSP.
Likorall • 3EN200405-02
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4.0 Simple Troubleshooting Troubleshooting The lift doesn’t work
1. Check to ensure that the emergency stop button is not pressed in. 2. Check that the hand control is correctly connected. 3. Charge the battery. 4. If the lift still does not work properly, please contact Liko.
A repeated signal can be heard from the lift
1. Charge the battery immediately. 2. If the lift still does not work properly, please contact Liko.
The lift stops in the high position
1. Check to ensure that the emergency stop button is not pressed in. 2. Check that the hand control is correctly connected. 3. Use the selected mechanical or electrical emergency lowering device to lower the patient onto a firm surface. 4. Charge the battery. 5. If the lift still does not work properly, please contact Liko.
The lift does not achieve maximum lifting capacity
1. Charge the battery. 2. If the lift still does not work properly, please contact Liko.
You hear unusual sounds
Please contact Liko.
Likorall • 3EN200405-02
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Likorall • 3EN200405-02
Likorall - Spare Parts data Likorall, model: PROD. NO.
POS. NO.
NAME
200
240 240 R2R
242 242 R2R
242 ES 242 S 243 ES 242 ES R2R 242 S R2R
36 Spring Magazine
x
x
x
x
31190006
77 Emergency Lowering Device
x
x
x
x
31190007
78 Body/Handle set for Emergency Low. Device
x
x
x
x
31190008
79 Plastic Housing
x
x
x
x
31190018
87 Safety Latch
x
x
x
x
31290005
88 Actuator Restoration set LR 240
x
31290006
89 Electronic Card LR 240
x
x
31290007
90 Battery 2,6 Ah/12 V
x
x
x
x
31290011
91 Lift Strap Likorall
x
x
x
x
31290014
94 Cable for Hand control with Connecting Plug LR24
x
x
31290052
113 End Cover set with Squeeze Protection Black, for traverse
x
x
31290053
114 End Cover set with Squeeze Protection Grey, for traverse
x
x
31290028
129 Lift Strap Likorall R2R
x
x
x
x
3126031
135 Hand control with cable
x
x
3126033
137 Hand control with extra long cable 2-Button
x
x
31290054
151 Actuator Restoration set LR 242
x
x
x
x
31290055
152 Electronic Card LR 242
31290056
186 Hook R2R
x
x
x
x
31290057
203 Strap Stop
x
x
x
x
31290058
204 Electronic Card with Cover ES
31290059
210 Movable Strap Stop
31290060
213 Plastic Wheel with Bearing 241 Electronic card with Cover S 252 Body/Handle set for Emerg. Low. Device (Stainless steel)
31290063
259 Electronic Card with Cover 243 ES
31290064
260 Limit Switch to Squeeze Protection
31290065
261 Electronic Card with Cover 242ES
31290066
262 Electronic Card with Cover 242S
x
x
x
x
x
x
x
x
x
x
x
x
x
x x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x x
5.0
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31290062 31190021
x
250 S IRC
Spare Parts List
68
10
20090041
250 ES
Likorall • 3EN200405-02
Likorall - Spare Parts data Likorall, model: POS. NO.
NAME
200
240 240 R2R
242 242 R2R
31590011
264 Safety Latch Universal Sling bar
31290067
267 Lift Strap LR 243 ES
31290068
272 Electrical Motor LR 240
31290069
273 Electrical Motor LR 242
31290070
282 Cable for hand control LR242S/ES w. conn. plug 8-pol
31390007
283 Restoration set Limiting switch
31290071
296 Lift Strap LR R2R S, ES
31590014
311 Safety Latch, composite
x
31290073
337 Electronic card w cover LR 200
x
31290074
338 Lift Strap LR 200
x
31290075
339 Emergency Low.Device LR 200
x
31290076
340 Hand control LR 200
x
31290077
341 Hand control hook LR 200
x
31390009
367 Fuse 10A
x
21090025
368 Charger CH01
x
31290079
396 Fuse LR 12,5 A
31590005
397 Q-link
31590025
398 Lift strap joint
31290080
399 Emergency Stop Mk2
21090038
415 Key pad Hand control 2-buttons
31290085
430 Gable LR 250 S IRC
x
31290086
431 Fuse 12 A
x
x
242 ES 242 S 243 ES 242 ES R2R 242 S R2R
250 ES
250 S IRC
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x (ES)
x (S)
x
x
x
x
x
x
x
x
x
x
x x
x x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Spare Parts List
69
11
PROD. NO.
x
5.0
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5.0 Spare Parts List Likorall PROD. NO.
POS. NO.
20090041
36
Spring Magazine
pce
31190006
77
Emergency Lowering Device
pce
31190007
78
Body/Handle set for Emergency, Lowering Device
pce
31190008
79
Plastic Housing
pce
31190018
87
Safety Latch
pair
31290005
88
Actuator Restoration set LR 240
pce
31290006
89
Electronic Card LR 240
pce
31290007
90
Battery 2,6 Ah/12 V
pair
31290011
91
Lift Strap Likorall
pce
31290014
94
Cable for Handcontrol with Connecting Plug LR24
pce
Likorall • 3EN200405-02
NAME
UNIT
12
www.liko.com
5.0 Spare Parts List Likorall PROD. NO.
POS. NO.
31290052
113
End Cover set with Squeeze Protection Black
set
31290053
114
End Cover set with Squeeze Protection Grey
set
31290028
129
Lift Strap Likorall R2R (242ES to S/N 423744) (242S to S/N 262602)
pce
3126031
135
Hand Control LR 2 buttons (for operating lifting motion LR240/242 R2R)
pce
3126033
137
Hand Control LR with extra long cable (for operating lifting motion LR240/242 R2R)
pce
31290054
151
Actuator Restoration set LR 242
pce
31290055
152
Electronic Card LR 242
pce
31290056
186
Hook R2R
pce
31290057
203
Strap Stop
pce
31290058
204
Electronic Card with Cover 242 ES (to S/N 423744)
pce
31290059
210
Movable Strap Stop, 10 pce
set
31290060
213
Plastic Wheel with Bearing
pair
31290062
241
Electronic Card with Cover 242 S (to S/N 262602)
pce
Likorall • 3EN200405-02
NAME
UNIT
13
www.liko.com
5.0 Spare Parts List Likorall PROD. NO.
POS. NO.
NAME
UNIT
31190021
252
Body/Handle set for Emergency Lowering Device (Stainless steel)
pce
31290063
259
Electronic Card with Cover 243 ES
pce
31290064
260
Limit Switch to Squeeze Protection Likorall 242 ES up to S/N 423704 Likorall 242 S up to S/N 260602
pce
31290065
261
pce
31290066
262
Electronic Card with Cover 242 ES from S/N 423745 Electronic Card with Cover 242 S from S/N 262603
31590011
264
Safety Latch universal
pair
31290067
267
Lift Strap Likorall (including Limiting switch) 242 S from S/N 262603 242 ES from S/N 423745 243 ES 250 ES
pce
pce
Only for fixed sling bars! 31290068
272
Electrical Motor LR 240
pce
31290069
273
Electrical Motor LR 242
pce
31290070
282
Cable f hand control LR 242 S,ES with connecting plug 8-pol
pce
31390007
283
Restoration set Limiting switch
set
Fits only with liftstrap assembled with mechanical emergency lowering.
Likorall • 3EN200405-02
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5.0 Spare Parts List Likorall PROD. NO.
POS. NO.
NAME
UNIT
31290071
296
Liftstrap LR R2R S, ES (including Limiting switch) 242 ES from S/N 423745 242 S from S/N 262603 243 ES 250 ES
pce
Fits with quick release hook! 31590014
311
Safety Latch, composite (Fits Sling bar from S/N 1221691)
pair
31290073
337
Electronic card with cover LR 200
pce
31290074
338
Lift Strap LR 200
pce
31290075
339
Emergency Lowering Device LR 200
pce
31290076
340
Hand control LR 200
pce
Likorall • 3EN200405-02
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5.0 Spare Parts List Likorall PROD. NO.
POS. NO.
NAME
UNIT
31290077
341
Hand control hook LR 200
pce
31390009
367
Fuse 10A, 10 pce
set
21090025
368
Charger CH01
pce
31290079
396
Fuse LR 12,5 A, 10 pce
set
31590005
397
Q-link
set
31590025
398
Lift strap joint
set
31290080
399
Emergency Stop Mk2
pce
21090038
415
Key pad Hand Control 2-buttons
pce
31290085
430
Gable LR 250 S IRC
pce
31290086
431
Fuse 12 A, 10 pce
set
Likorall • 3EN200405-02
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5.36.1 Spring Magazine Fjäderkassett
Assembly Instruction Monteringsanvisning Contains: Spring magazine
Qty: 1
Prod. No. 20090041 3SE630214-04 2010-05-04
Fits: Golvo 7000/7007 (all models) Golvo 8000/8008 (all models) Masterlift 2200, 2300 Likorall 240, 242, 242S, 242ES
Tools required:
Remove after assembly
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Likorall • 3EN200405-02
17
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5.77.1 Emergency Lowering device Nödsänkning
Contains: Emergency Lowering device
Assembly Instruction Monteringsanvisning
Qty: 1
Prod. No. 31190006
Fits: Masterlift 2200 Masterlift 2300 Likorall 240/240 R2R Likorall 242/242 R2R Likorall 242ES/242ES R2R Likorall 242S/242S R2R
3SE640290-03 2009-06-30 Tools required:
1. Pull the strap all the way out.
2. Hold the springloaded wheel and release the strap by removing the pin.
3. Remove the pin. Do not let go of the springloaded wheel, since the tension will release.
4. Use the pin to lock the axle where the strap was mounted.
5. Push the emergency lowering handle down and pull the strapa way.
6. Pull the rest of the strap out and remove the plastic housing.
7. Mount the new strap through the plastic housing with the red mark towards the plastic housing and then as shown above.
8. Mount the strap through the slot in the axle and the same way back. Note! The axle has two different sides. Place the pin as shown to lock the strap. Do not let go of the springloaded wheel, since the tension will release.
9. Push the plastic housing on to the strap joint.
10. Roll up the strap until the red mark reaches the plastic housing.
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Likorall • 3EN200405-02
18
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5.78.1 Body/Handle set för Emergency Lowering device Stomme/Handtag för Nödsänkning Contains: Plate frames Axelstop Left emerg. Axelstop right emerg. Emergency lowering Handle Tube 10x12 L=60 Alu. Emer Pin 6x30 emerg. Torsion Spring Right Torsion Spring Left Friction profile
Qty: 1 1 1 1 1 2 1 1 1
Fits: Masterlift 2200 Masterlift 2300 Likorall 240/240 R2R Likorall 242/242 R2R Likorall 242ES/242ES R2R Likorall 242S/242S R2R
Assembly Instruction Monteringsanvisning Prod. No. 31190007 3SE630286-02 2009-06-30
Tools required:
1. Pull the strap all the way out.
2. Hold the springloaded wheel and release the strap by removing the pin.
3. Remove the pin. Do not let go of the springloaded wheel, since the tension will release.
4. Use the pin to lock the axle where the strap was mounted.
5. Push the emergency lowering handle down and pull the strap away.
6. Pull the rest of the strap out and remove the plastic housing.
7. Mount the new strap through the plastic housing with the red mark towards the plastic housing and then as shown above.
8. Mount the strap through the slot in the axle and the same way back. Note! The axle has two different sides. Place the pin as shown to lock the strap. Do not let go of the springloaded wheel, since the tension will release.
9. Push the plastic housing on to the strap joint.
10. Roll up the strap until the red mark reaches the plastic housing.
After changing Body/Handle the lift must be tested with maximum load
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© Copyright Liko AB
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Likorall • 3EN200405-02
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5.79.1 Plastic Housing Bandmagasin
Assembly Instruction Monteringsanvisning Contains: Plastic Housing Locking pin 3x48
Qty: 1 1
Prod. No. 31190008 3SE640289-03 2009-12-15
Fits: Golvo 7000/7007, 7000S/7007S Golvo 7000ES to S/N 7024205 Golvo 7007ES to S/N 7729721 Masterlift 2200, 2300 Likorall 240, 242, 242S, 242ES
Tools required:
13 mm
1. Pull the strap all the way out.
2. Hold the springloaded wheel and release the strap by removing the pin.
3. Do not let go of the springloaded wheel, since the tension will release.
4. Use the pin to lock the axle where the strap was mounted.
5. Push the emergency lowering handle down and pull the strap away.
6. Pull the rest of the strap out and remove the plastic housing.
7. Mount the new strap through the plastic housing with the red mark towards the plastic housing and then as shown above.
Likorall • 3EN200405-02
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5.79.2 Plastic Housing Bandmagasin
Assembly Instruction Monteringsanvisning Prod. No. 31190008 8. Remove the pin. Do not let go of the springloaded wheel, since the tension will release. Mount the strap through the slot in the axle and the same way back. Note! The axle has two different sides. Place the pin as shown to lock the strap.
9. Push the plastic housing on to the strap joint.
3SE640289-03 10. Roll the strap up until the red 2009-12-15 mark reaches the plastic housing. Tools required:
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Likorall • 3EN200405-02
21
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5.87.1 Safety Latch
Urkrokningsskydd Assembly Instruction Monteringsanvisning Contains: Safety Latch
Qty: 2
Prod. No. 31190018 3SE640271-03 2009-09-22
Fits: SlingBar Standard 450 Sabina Caroli Capella
NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Likorall • 3EN200405-02
22
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