ATMOS i View, Pro & Colpo Service Instructions Index 03 Dec 2018
36 Pages
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Page 1
Service Instructions
ATMOS® i View/ ATMOS® i View PRO/ ATMOS® i View Colpo English
0124 SA1GB.690001.0 2018-12 Index: 03
Table of contents 1 1.1 1.2
Introduction...3 Notes on service Instructions...3 Explanation of pictures and symbols...4
2 2.1 2.2 2.3
Notices for your safety...6 General safety instructions...6 Risk of personal injury...6 Avoiding damage to the device...6
3 Information on the device...7 3.1 Device overview...7 3.1.1 Microscope...7 3.1.2 ATMOS® i View 21 REF 538.0031.0 supply module...8 3.1.3 ATMOS® i View 31 (not for built-in HD camera) REF 539.0004.0...8 3.1.4 ATMOS® i View 31 supply module with built-in HD camera REF 539.0030.0..9 3.1.5 Stand and supports... 10 3.2 Operating principle... 11 3.2.1 Sensor board... 11 3.3 Electric circuit diagrams... 13 3.3.1 ATMOS® i View 21 supply module... 13 3.3.2 ATMOS® i View 31 supply module without built-in HD camera... 14 3.3.3 ATMOS® i View 31 supply module with built-in HD camera... 15 3.4 Technical changes... 16 3.4.1 Overview... 16 3.4.2 Modification to the ATMOS® i View 31/31 PRO/31 COLPO supply module. 16 3.4.3 Modification to the sensor board mounting plate... 17 3.4.4 Modification to the microscope head... 17 3.5 Disposal... 17 4 Maintenance...18 4.1 Period tests... 18 4.1.1 Test instructions... 18 5 5.1
Malfunctions...19 Troubleshooting... 19
6 Repair...20 6.1 Tools... 20 6.2 Replacing the microscope head... 20 6.2.1 Removing the microscope head (from 2018)... 20 6.2.2 Mounting the microscope head... 22 6.3 Mounting a new microscope (from 2018) to an old microscope arm... 24 6.4 Replacing the sensor board... 28 6.5 Replacing the fuse... 29 6.6 Sending in the device... 29
2
7
Spare parts...31
8
Technical data...32
9
For your notes...34
1
Introduction
1.1
Notes on service Instructions The operating instructions of the ATMOS® i View are a constituent part of these service instructions. These instructions assume that the operating instructions, especially the safety information, are known. Reprints - also in extracts - only with written permission by ATMOS.
Care, period tests, regular cleaning and proper application are essential. They ensure the operational safety and usability of the product. Maintenance, repairs and period tests may only be carried out by persons who have the appropriate technical knowledge and are familiar with the product. The person in question must possess the necessary test devices and original spare parts required to carry out these measures. ATMOS recommends: Work should be carried out by an authorised ATMOS service partner. This ensures that the repairs and testing are carried out professionally, that original spare parts are used and that warranty claims remain unaffected. Prior to work on the device please peruse chapter “2 Notices for your safety” on page 6. This will help you to avoid potentially dangerous situations. Our general terms and conditions can be obtained on our website at www.atmosmed.com. These service instructions are valid for the following devices: • ATMOS® i View 21
538.0000.0
• ATMOS® i View 31
539.0000.0
• ATMOS® i View 21 PRO
538.9000.0
• ATMOS® i View 31 PRO
539.9000.0
• ATMOS® i View 21 COLPO
605.0000.0
• ATMOS® i View 31 COLPO
606.0000.0
• ENT microscope arm
538.2000.0
• Gyn microscope arm
605.1500.0
Introduction
3
1.2
Explanation of pictures and symbols
In these service instructions DANGER Warning of a danger that will result in immediate fatal or serious injury. Observe the necessary measures. WARNING Warning of a danger that can cause fatal or serious injury. Observe the necessary measures. CAUTION Warning of a danger that can cause minor injury. Observe the necessary measures. ATTENTION Notice of a danger that can damage the product or other objects. Observe the necessary measures. Warning of a danger that can cause fatal or serious injury. Notice of potential material damage.
Useful information on the handling of the device.
1.
Action. Proceed step by step.
»
Result of an action. Move/plug in this direction.
click
Engage, check correct fit.
On device and type plate Follow operating instructions (blue) Observe the operating instructions This product complies with the relevant requirements of the EU Directives. Manufacturer Manufacturing date SN
Serial number
REF
Order number Professional disposal
4
Introduction
For single use only (symbol located on consumables) Do not look directly into the light. Weight adjustment for carrier arm
MM6
Mobile stand transport position
Schutzvermerk (Copyright notice) DIN ISO16016
Schutzvermerk (Copyright notice) DIN ISO16016
Do not lean against the device. Equipotential bonding
weiß transparent RAL 5005 Signalblau RAL 3001 Signalrot schwarz
Fuse
weiß nicht bemaßte transparent Radien R5 RAL 5005 Signalblau Alle Maße in mm/ RAL 3001 Signalrot all dimensions in mm Allgemeintoleranzen/ schwarz General tolerances
A4
Datum
nicht bemaßte Radien R5 02 9576/13
22.11.13
01 Alle 15.07.13 9463/13 Maße in mm/
Datum Änderung in mm Zust. all dimensions
(index) Allgemeintoleranzen (date) (revision)
Generaltolerances DIN ISO 2768 - mK
Datum
02
9576/13
22.11.13
01
9463/13
15.07.13
OEI
Datum (date)
Name (name)
Zust.
(index)
Änderung (revision)
/
09.01.14
C.Reinhardt
Gepr.
09.01.14 C.Reinhardt
OEI
Name O.Eirich
Bearb.
09.01.14
C.Reinhardt
Gepr.
09.01.14 C.Reinhardt
MedizinTechnik
O.Eirich
Bearb.
OEI
Erstellt 24.07.13
OEI
Name
Erstellt 24.07.13
Name (name)
ATMOS Medizin Technik GmbH & Co.KG Ludwig - Kegel - Str. 16 79853 Lenzkirch / Germany Tel: +497653689-0 Fax: +497653689-190 [email protected] www.atmosmed.de
A4
ATMOS Medizin Technik GmbH & Co.KG Ludwig - Kegel - Str. 16 79853 Lenzkirch / Germany Tel: +497653689-0 Fax: +497653689-190 [email protected] www.atmosmed.de
Maßstab (scale) 1:1
MedizinTechnik
Maßstab (scale) 1:1
Konstr. Nr.
Signal input and signal output
3M Folie7876EC+Laminat 7730FL
DIN ISO 2768 - mK
Benennung (description)
Schild Transportst. Mikolp
Label transport position Mikolp Zeichnungs / Artikel-Nr. (part no.) Konstr. Nr. Ers.f.:
060.0604.0
Blatt (sheet) 1
Bl.1/1
Ers.d.:
Signal output
3M Folie7876EC+Laminat 7730FL
Benennung (description)
Schild Transportst. Mikolp
Label transport position Mikolp Zeichnungs / Artikel-Nr. (part no.) Ers.f.:
060.0604.0 Ers.d.:
Blatt (sheet) 1
Bl.1/1
Freeze frame (only for ATMOS® i View 31/31 PRO/31 COLPO) Video recording (only for ATMOS® i View 31/31 PRO/31 COLPO) Light (only for ATMOS® i View 31/31 PRO/31 COLPO) Microscope (only for ATMOS® i View 31/31 PRO/31 COLPO) Foot switch (only for ATMOS® i View 31/31 PRO/31 COLPO)
Introduction
5
2
Notices for your safety
Please read and pay attention to the safety information prior to using the product.
2.1
General safety instructions
This product is in accordance with IEC 601/EN 60601, and it is a device that complies with VDE protection class I. Do not connect the device to the mains supply unless the mains voltage and mains frequency correspond to the local supply.
2.2
Risk of personal injury
Protect yourself from electric shocks. Risk of burns, cardiac arrhythmias and even fatal injury. •
Disconnect the device from the mains power supply prior to cleaning, maintenance, repairs or opening.
•
Observe the specifications regarding period tests in chapter “4.1 Period tests” on page 18.
•
Only use original accessories and original spare parts from ATMOS.
•
Assembly, new settings, alterations, extensions and repairs may only be carried out by authorised persons.
•
Do not modify the device without the manufacturer’s permission.
•
Never connect the device to a mains power supply without a properly installed protective earth conductor. Correct allocation according to country-specific connections: • Green/yellow: protective earth (PE) • Blue: neutral conductor (N) • Black or brown: live (L)
Incorrect assembly and misapplication. Risk of bruising, fractures and injuries. •
When there is no microscope head attached to it, the spring force of the microscope arm is very strong. Take care when operating the height-adjustment brake.
•
After every maintenance or repair task, a function check must be performed in accordance with the manufacturer’s specifications.
2.3
Avoiding damage to the device
Storage and operation in an unsuitable environment. Risk of damage to the electronics. •
Please observe the ambient conditions regarding transport, storage and operation.
Electrostatic discharge. Risk of damage to the electronics. •
6
Take precautions against electrostatic discharge when repairing the device.
Notices for your safety
3
Information on the device
3.1
Device overview
3.1.1 Microscope
7
1
Objective lens
2
Pivoting colour filter (optional)
3
Measuring scale (optional)
4
Lateral two-handed grip (optional)
5
Brightness control
6
Dial for 5-fold magnification changer
7
Binocular tube with wide-field eyepiece lenses
8
Endoscope adapter (optional)
9
Control panel (optional)
10
“LED” mode indicator
11
ATMOS® i View/i View PRO: “Stroboscope” mode indicator
12
Freeze frame
13
Video recording (start/stop)
14
Switch between different light settings
15
Light on/off (independent of automatic light control)
1
6
2 3 4
5
8
9
10
11
STROBO LED LED STROBO
AFDAFD
MODE
13
14
15
Schutzvermerk DIN ISO16016
12
Alle Maßein mm all dimensions in mm Allgemeintoleranzen / Generaltolerances
Maßstab (scale) 1:1 Werkstoff (material)
Konstr. - Nr:Mikolp-200-001.
Information on the device
7
3.1.2 ATMOS® i View 21 REF 538.0031.0 supply module
1
2
3
No.
Type of connection
Connection
Function
1
Socket
Microscope
Transmits signal from microscope head to supply module
2
Equipotential bonding pin
Equipotential bonding
3
Socket
Power supply
3.1.3 ATMOS® i View 31 (not for built-in HD camera) REF 539.0004.0
1
8
2
3
4
5
6
7
8
No.
Type of connection
Connection
Function
1
USB
PC
Transmission button status
2
3.5 mm jack socket
Recorder
Transmission button status
3
3-pin socket
Only permitted in consultation with ATMOS
Inclination sensor status (“Operating position”/“Park position“)
4
S-Video
Monitor, recorder
Video signal output
5
19-pin socket
Microscope
Transmits signal from microscope head to supply module
6
6.3 mm jack socket
Foot switch
Microscope control
7
Equipotential bonding pin
Equipotential bonding
8
Socket
Power supply
Information on the device
3.1.4 ATMOS® i View 31 supply module with built-in HD camera REF 539.0030.0 1
2
Video In Intern 1
Video In Extern 2
Strobo
3
Out 1
4
Video Out Out 2
Foot Switch Out 3
100 - 240V~ 2 x T 3,15A
Sensor Record Freeze PC/USB
Microscope
5
6
7
8
9
10
No.
Type of connection
Connection
Function
1
HDMI (input)
Built-in HD camera
Transmits video signals from builtin HD camera
2
HDMI (input)
External HD camera
Video signal feed from HD camera
3
HDMI (output)
Monitor, recorder
Video signal output
4
6.3 mm stereo jack socket
Foot switch
Microscope control
5
19-pin socket
Microscope
Transmits signal from microscope head to supply module
6
3-pin socket
Only permitted in consultation with ATMOS
Inclination sensor status (“Operating position”/“Park position“)
7
Jack
Recorder
Transmission button status
8
USB
PC
Transmission button status
9
Equipotential bonding pin
Equipotential bonding
10
Socket
Power supply
Information on the device
9
3.1.5 Stand and supports ATMOS® i View mounted to an ENT unit (e.g. ATMOS® S 61 Servant)
ATMOS® i View mounted to a wall mount
ATMOS® i View mounted to a ceiling mount
ATMOS® i View mounted to a mobile stand
ATMOS® i View COLPO mounted to a mobile stand
ATMOS® i View COLPO mounted to an ATMOS® Chair 41 Gyne
10 Information on the device
3.2
Operating principle
3.2.1 Sensor board The sensor board is located on a mounting plate in the microscope arm. && See chapter “3.4.3 Modification to the sensor board mounting plate” on page 17 for more information. ATMOS® i View/ATMOS® i View PRO
ATMOS® i View COLPO
The sensor board has two functions: • Interface between supply module and microscope head • Electronics for proximity sensor Interface between supply module and microscope head
With or without built-in SD camera
With built-in HD camera (from 2018)
Communication HDMI
HDMI
to interface
Microscope
Microscope
to microscope
Communication
There are a number of different interfaces between the supply module and the microscope head.
With built-in HD camera (until 2018)
Electronics for proximity sensor
1
2
ATMOS® i View COLPO microscope arm in park position
1
2
ATMOS® i View COLPO microscope arm in operating position
The other side of the sensor board contains the electronics for the proximity sensor 2 with IR diode and IR receiver. When the microscope is in the park position, a metal angle Information on the device 11
1 reflects the beam of light onto the metal angle. As soon as the IR receiver receives the light for longer than 1 second, the microscope is switched off. This prevents the microscope from flickering if it is subjected to vibrations. As soon as the microscope is moved to the operating position, the metal angle stops reflecting the light and the microscope is switched on.
12 Information on the device
L
1a
538.0028.0
PE
2a
N
B
2
A
2
1
538.0030.0
538.0029.0
5
100-240V~
538.0025.0
24V=
Alle Maßein mm all dimensions in mm Allgemeintoleranzen /
011.1322.0
Deckel / Cover
538.0026.0
Konstr. - Nr. -
Electric circuit diagrams
3.3.1 ATMOS® i View 21 supply module
Information on the device 13
ATMOS-Zeichnungsnr./drawing number
Maßstab (scale) 1:1
538.0027.0
538.0024.0
3.3
3.3.2 ATMOS® i View 31 supply module without built-in HD camera
14 Information on the device
AIV Interface Board (bottom)
Cover
T 500mA
T 500mA T 2A
brown white green
like 530.0110.0 but shorter
AIV Interface Board (bottom)
HDMI Board (top)
Connection to
3.3.3 ATMOS® i View 31 supply module with built-in HD camera
Information on the device 15
3.4
Technical changes
3.4.1 Overview Modified part/ Modified from Modification module date/serial number ATMOS® i View 31 / 31 PRO / 31 COLPO supply module
2012
New supply module, sensor board, connection cable between microscope head and sensor board See page 16
Mounting plate 2014-12 for sensor board
See page 17
Brakes
Old brakes: No brake shoes, set screw with springloaded copper insert REF 538.2012.0, star grips for column joint and middle joint with copper insert
2014-12
New brakes: With brake shoe, set screw REF 051.0455.0, all star grips with POM insert 5-fold magnification changer
2016
Old magnification levels: 2.5 – 1.6 – 1.0 – 0.63 – 0.4
Microscope arm
2018
Flat shielding band
Microscope head
2018
Software change, V 2.0
New magnification levels: 2.0 – 1.4 – 1.0 – 0.7 – 0.5
Stop mechanism modified Built-in HD camera: HDMI cable runs straight through to supply module (not via sensor board) See page 17
3.4.2 Modification to the ATMOS® i View 31/31 PRO/31 COLPO supply module The ATMOS® i View 21/21 PRO/21 COLPO is not affected by this change. && The different versions are not compatible with one another. Part
Figure
REF old
REF new
REF position
Supply module
539.0004.0
539.0013.0 Type plate
Sensor board
538.2001.0
538.2006.0 Sensor board
Microscope head - sensor board connection cable
538.2004.0
538.2008.0 Connection cable
The versions of the microscope head, supply module, sensor board and the connection cable between the microscope head and the sensor board must always match, i.e. if the 16 Information on the device
old version of one of these components is replaced, all the others must also be replaced accordingly.
3.4.3 Modification to the sensor board mounting plate
Mounting plate up to Dec. 2014
Mounting plate from Dec. 2014 onwards
3.4.4 Modification to the microscope head Microscope head with old stop and a retaining ring.
Microscope head with new stop, 2 retaining rings, and HDMI cable connected directly to supply module (instead of via the sensor board, as in previous versions).
! 2x
3.5
Injuries as a result of the microscope being mounted incorrectly and falling down. •
Always fasten both retaining rings!
Disposal
Please read the notes in the operating instructions.
Information on the device 17
4
Maintenance
4.1
Period tests
A repeat electrical safety test should be performed at least every 24 months in accordance with to IEC 62353. ATMOS recommends conducting this inspection in accordance with the manufacturer‘s specifications.
4.1.1 Test instructions Test equipment • Safety tester Test procedure Visual inspection Microscope head
Type plate and labels are present.
Microscope arm
All modules undamaged and in full working condition according to visual check.
Supply unit Stand Function check Microscope head Microscope arm Supply unit
All modules functioning according to operating instructions. No functional restrictions detected.
Stand Electrical inspection acc. to VDE 0751-1/IEC 62353 Test protective earth connection Measure housing leakage current
18 Maintenance
5
Malfunctions
5.1
Troubleshooting
Error symptom
Possible cause
Remedy
Device does not switch on.
Power cable not connected
1. Connect the power cable.
Fuse defective
1. Change the fuse for the power connection.
Insufficient ventilation
1. Ensure that the device can receive sufficient ventilation.
Device is getting hot.
2. If the device becomes extremely hot: switch the device off and allow it to cool down for 2 to 3 hours. Device is overheated. No function whatsoever
1. Contact ATMOS Service. The device is switched off.
Magnification changer defective. Overtravel in microscope arm.
Insufficient light, or no light at all
1. Switch on the device. 1. Contact ATMOS Service.
Column not completely vertical.
1. Straighten out the column (mobile stand: adjust using rollers).
Star grip coverings worn out or not fixed in place.
1. Replace the star grips or fix in place.
Device in “park position”.
1. Move the device to the “operating position”.
Light source is dimmed down too low.
1. Increase the LED brightness.
A cable in the microscope arm has come loose.
1. Check the connections; see chapter “Mounting the sensor board” on page 29.
Light source failure or severe deterioration.
1. Contact ATMOS Service.
Malfunctions 19
6
Repair
6.1
Tools • T-handle Allen keys 2.5 x 100, 3.0 x 100, 8.0 x 100 • Phillips-head screwdriver PH 1 x 80 • Allen keys 1.5; 3.0; 8.0 mm • Flat-tip screwdriver 9.0 x 150 • Circlip pliers • Spirit level
6.2
Replacing the microscope head
6.2.1 Removing the microscope head (from 2018) ATMOS® i View/ATMOS® i View PRO Removing the covers
4
1. Remove the star grip (1). 2. Remove both parts of the cover (2).
2
3
3. Remove both parts of the cover (3). 4. Pull the cover (4) towards the microscope head and remove it.
1
2
1
Removing the connection cables
4
Microscope
2 1
3
&& Figure shows HD sensor board. For SD sensor board, see page 11. 1. Undo the tension relief devices (1) for the 2 cables connecting the microscope head and sensor board (2). 2. Disconnect the 2 cables connecting the microscope head and sensor board (2) from the sensor board (3). 3. With a built-in HD camera: Disconnect the HDMI cable (4) from the supply module, undo the tension relief mechanisms and pull the cable out of the microscope arm.
20 Repair