MINDRAY
A5, A3 Anesthesia System Service Manual Rev C Oct 2011
Service Manual
394 Pages
Preview
Page 1
A5™ and A3™ are U.S. trademarks of Mindray DS USA, Inc. Selectatec® is a registered trademark of Ohmeda.
Copyright © Mindray DS USA, Inc., 2010. All rights reserved. Contents of this publication may not be reproduced in any form without permission of Mindray DS USA, Inc.
Foreword...1-1 Warnings, Cautions, and Notes...1-1 Warnings, Cautions and Notes ...1-1 Warnings ...1-1 Cautions ...1-2 Notes ...1-3 1 Theory of Operation ...1-4 1.1 Introduction...1-4 1.2 Electrical and Pneumatic Connections...1-6 1.2.1 Electrical Connections (A3)...1-6 1.2.2 Electrical Connections (A5)...1-8 1.2.3 Pneumatic Connection (A3)...1-10 1.2.4 Pneumatic Connection (A5)...1-13 1.2.5 Connections Between Pneumatic Circuit, Breathing System and Ventilator Control Board ...1-16 1.3 Gas Flow...1-18 1.3.1 Pneumatic Circuit Diagram...1-18 1.3.2 Parts List ...1-18 1.3.3 Key to Symbols...1-20 1.3.4 Description...1-20 1.4 Anesthesia System Components ...1-34 1.4.1 Auxiliary Outlets...1-34 1.4.2 Work Light Board ...1-34 1.5 The Breathing System...1-35 1.5.1 Brief Introduction ...1-35 1.5.2 Automatic Mode, Inspiration ...1-36 1.5.3 Automatic Mode, Expiration...1-37 1.5.4 Manual Mode, Inspiration...1-38 1.5.5 Manual Mode, Expiration ...1-39 1.5.6 Pneumatic PEEP ...1-39 1.5.7 Ventilator in Standby...1-39 1.5.8 Breathing System Components...1-40 1.6 Ventilator UI ...1-41 1.6.1 Display ...1-41 1.6.2 CPU Board...1-46 1.7 Ventilator Control and Drive...1-48 1.7.1 Mother Board...1-48 1.7.2 Ventilator Control and Drive Board ...1-57 1.7.3 Battery...1-64 1.7.4 Breathing System Heater ...1-65 1.8 Ventilator Pneumatic- O2 Drive Gas ...1-65 1.8.1 Ventilator Pneumatic Drive...1-65 1.8.2 Drive Pressure-High Pressure Regulator (200 kPa, 29 psi) ...1-65 1.8.3 Drive Gas Assembly ...1-65 1.8.4 Tube Color Coding...1-65 2 Installation Guide ...2-1 2.1 Preparation – Additional Material Required ...2-1 2.2 Assembly...2-1 2.2.1 Unpacking and Setup ...2-1 2.2.2 Breathing System and Breathing System Accessories and Checkout Procedures2-13 2.2.3 AGSS Connections ...2-13 2.2.4 Vaporizers ...2-14
2.2.5 Emergency Cylinder(s) ...2-16 2.2.6 Breathing Circuit, CO2 Absorbent and Liquid Vaporizer Agent...2-16 2.2.7 Monitoring Products Mounting and Electrical Connection (if available)...2-16 2.2.8 Agent Monitor Waste Gas Scavenging...2-16 2.3 Functional Tests ...2-17 2.3.1 Gas Delivery System Tests ...2-17 2.3.2 Breathing System Leak Test ...2-17 2.3.3 O2 Sensor Calibration...2-23 2.4 Pneumatic Leak Tests...2-39 2.4.1 N2O Cylinder Leak Test ...2-39 2.4.2 O2 Cylinder Leak Test ...2-39 2.4.3 AIR Cylinder Leak Test ...2-39 2.4.4 N2O Line Pressure Leak Test ...2-40 2.4.5 O2 Line Pressure Leak Test ...2-40 2.4.6 AIR Line Pressure Leak Test...2-40 2.5 Breathing System Checks ...2-41 2.5.1 Waste Gas Scavenger Test (if available) ...2-41 2.5.2 Internal Gas Connections Test ...2-41 2.5.3 Drive Gas Pressure Loss Alarm, N2O Cutoff Test...2-41 2.6 Performance Verification ...2-41 2.6.1 Standby Mode Ventilation Test ...2-41 2.6.2 Manual Mode Ventilation Test ...2-42 2.6.3 APNEA Alarm Test ...2-42 2.6.4 Alarm Silence Test ...2-42 2.6.5 VCV Adult Ventilation Mode Test ...2-43 2.6.6 VCV Child Ventilation Mode Test ...2-44 2.6.7 Airway Disconnect Alarm Test ...2-44 2.6.8 PCV Adult Ventilation Mode Test...2-44 2.6.9 Pressure Support (PS) Ventilation Mode Test ...2-45 2.7 Alarms and Fail safe Functions...2-46 2.7.1 Set Up ...2-46 2.7.2 Low FiO2 Alarm Test ...2-46 2.7.3 High FiO2 Alarm Test...2-46 2.7.4 Peak Pressure Alarms Test ...2-47 2.7.5 Minute Volume Alarm Test ...2-47 2.8 Miscellaneous Tests ...2-48 2.8.1 Test the Line Voltage Alarm...2-48 2.8.2 Top Light and Auxiliary Light Test...2-48 2.8.3 Anesthesia System Installation Checklist ...2-48 2.9 Vaporizer Interlock Test ...2-48 2.10 Vaporizer Accuracy Test ...2-49 2.11 Electrical Tests ...2-50 2.11.1 Auxiliary AC Outlets Test ...2-50 2.11.2 Electrical Safety Inspection Test ...2-50 3 Periodic Maintenance ...3-1 3.1 Maintenance Schedule ...3-1 3.2 Periodical Maintenance Consumable Parts Kits ...3-1 3.3 Periodical Maintenance Schedule ...3-1 3.4 Visual Inspection Checklist...3-1 3.5 List of Parts inside the Periodical Maintenance Consumable Parts Kits ...3-1 3.6 Battery Maintenance and Replacement...3-7 3.7 Functional Tests ...3-8 3.7.1 Gas Delivery System Tests ...3-8 3.7.2 Breathing System Leak Test ...3-9 3.7.3 Check the Sensor Zero Point...3-16 3.7.4 Check the Flow Sensor Accuracy ...3-19
3.7.5 Check the Pressure Sensor Accuracy ...3-22 3.8 Pneumatic Leak Tests...3-26 3.8.1 N2O Cylinder Leak Test ...3-26 3.8.2 O2 Cylinder Leak Test ...3-26 3.8.3 AIR Cylinder Leak Test ...3-26 3.8.4 N2O Line Pressure Leak Test ...3-26 3.8.5 O2 Line Pressure Leak Test ...3-26 3.8.6 AIR Line Pressure Leak Test...3-27 3.9 Breathing System Checks ...3-27 3.9.1 Waste Gas Scavenger Test (if available) ...3-27 3.9.2 Internal Gas Connections Test ...3-27 3.9.3 Drive Gas Pressure Loss Alarm, N2O Cutoff Test...3-28 3.10 Performance Verification ...3-28 3.10.1 Standby Mode Ventilation Test ...3-28 3.10.2 Manual Mode Ventilation Test ...3-28 3.10.3 APNEA Alarm Test ...3-28 3.10.4 Alarm Silence Test ...3-29 3.10.5 VCV Adult Ventilation Mode Test ...3-29 3.10.6 VCV Child Ventilation Mode Test ...3-30 3.10.7 Airway Disconnect Alarm Test ...3-30 3.10.8 PCV Adult Ventilation Mode Test...3-31 3.10.9 Pressure Support (PS) Ventilation Mode Test ...3-31 3.11 Alarms and Fail safe Functions ...3-32 3.11.1 Set Up...3-32 3.11.2 Low FiO2 Alarm Test...3-32 3.11.3 High FiO2 Alarm Test ...3-32 3.11.4 Peak Pressure Alarms Test ...3-33 3.11.5 Minute Volume Alarm Test ...3-33 3.12 Miscellaneous Tests ...3-33 3.12.1 Test the Line Voltage Alarm...3-33 3.12.2 Top Light and Auxiliary Light Test...3-33 3.12.3 Auxiliary AC Outlets Test ...3-34 3.12.4 Anesthesia System Installation Checklist ...3-34 3.13 Vaporizer Interlock Test ...3-34 3.14 Vaporizer Accuracy Test ...3-34 3.15 Electrical Tests ...3-35 3.15.1 Convenience AC Outlets Test ...3-35 3.15.2 Electrical Safety Inspection Test...3-35 4 Calibration...4-37 4.1 Introduction...4-37 4.2 Calibration Warnings, Precautions, and Notes...4-37 4.3 System Calibration...4-38 4.3.1 Flow Calibration (user) ...4-39 4.3.2 Flow Calibration (Service)...4-44 4.3.3 Pressure Calibration (Service) ...4-62 4.3.4 Pressure and Flow Zeroing (Service)...4-75 4.3.5 Electronic Flowmeter Zeroing (user)...4-77 4.3.6 O2 Sensor Calibration...4-80 4.3.7 ORC Calibration ...4-89 4.3.8 Cylinder Yoke Regulator Calibration...4-96 5 Repair and Troubleshooting...5-1 5.1 Troubleshooting Guidelines ...5-1 5.1.1 Identify the problem...5-1 5.1.2 Avoid shorting component leads together ...5-1 5.1.3 Use the proper equipment ...5-1
5.1.4 Clean up the repair area ...5-1 5.2 Technical Alarms Check ...5-1 5.2.1 Startup Alarm Messages...5-2 5.2.2 CPU Board Runtime Alarm ...5-6 5.2.3 Power Board Runtime Alarm...5-6 5.2.4 Fresh Flow Sensor Board Alarm...5-8 5.2.5 Ventilator Control Board Runtime Alarm ...5-10 5.3 Pneumatic Circuit System Problems...5-13 5.3.1 Tools for on-site Maintenance...5-13 5.3.2 Gas Supplies and Drive Gas ...5-27 5.3.3 Anesthetic Gas Delivery System...5-37 5.3.4 Breathing System...5-51 5.3.5 Tidal Volume ...5-66 5.4 Sensors and Valves Problems...5-68 5.4.1 Correspondence with Pneumatic Circuit Components ...5-68 5.4.2 Correspondence with Hardware Components...5-69 5.4.3 Preparations before Using Diagnostic Tests...5-69 5.4.4 Zero Points of Flow & Pressure Sensors Problems ...5-69 5.4.5 Connections and Measurement of the Flow Sensors Problems ...5-70 5.4.6 Connections and Measurement of the Pressure Sensors Problems ...5-70 5.4.7 Opening State of the Inspiratory Valve Problems ...5-72 5.4.8 Opening States of the PEEP Safety Valve Problems...5-72 5.4.9 Opening State of the PEEP Valve Problems ...5-73 5.5 Hardware and Electrical Problems...5-73 5.6 Software Update and Software Configuration Activation ...5-76 6 Repair and Disassembly ...6-1 6.1 Prepare for Disassembly ...6-1 6.1.1 Tools...6-1 6.1.2 Preparations ...6-1 6.1.3 Bleed Gas Pressure ...6-2 6.2 Disassemble the Assemblies ...6-2 6.2.1 Disassemble the Internal Assemblies of the Machine Upper Half...6-2 6.2.2 Disassemble Hardware Box...6-8 6.2.3 Disassemble the Work Surface...6-15 6.2.4 Disassemble the Display ...6-22 6.2.5 Remove the Panel of Pressure Gauges...6-28 6.2.6 Remove the Auxiliary Gas Outlet Assembly ...6-31 6.2.7 Remove the Rotating Block of Breathing Circle ...6-31 6.2.8 Remove the AGSS Assembly...6-32 6.2.9 Disassemble the Base Assembly ...6-32 6.3 Disassemble the Breathing System...6-34 6.3.1 Remove the O2 Sensor and Cable...6-34 6.3.2 Remove the Breathing Tubes ...6-35 6.3.3 Remove the Flow Sensor ...6-36 6.3.4 Remove the Manual Bag...6-37 6.3.5 Remove the Absorbent Canister...6-37 6.3.6 Remove the CO2 Bypass Assembly...6-38 6.3.7 Remove the drain valve ...6-38 6.3.8 Remove the Bypass Valve And the Trigger Board...6-39 6.3.9 Remove the Patient Circle Assembly...6-41 6.3.10 Remove the Bellows Assembly ...6-41 6.3.11 Remove the Pop-off Valve Assembly...6-42 6.3.12 Disassemble the Expiratory/Inspiratory Check Valve Assemblies...6-43 6.3.13 Remove the Water Collection Cup...6-43 6.3.14 Remove the Airway Pressure Gauge...6-44 6.3.15 Remove the Bag Arm...6-44
6.3.16 Remove the Back Upper Cover and Back Lower Cover Assemblies ...6-45 6.3.17 Remove the Front Upper Cover, Median Plate and Front Lower Cover Assemblies 6-46 6.3.18 Disassemble the Automatic/Manual Ventilation Switch Assembly ...6-48 6.3.19 Remove the APL Valve Assembly ...6-50 7 Replacement Parts ...7-1 7.1 Introduction...7-1 7.2 Ordering Replaceable Parts...7-1 7.3 Diagrams and Tables...7-2 7.3.1 A5/A3 Structure ...7-2 7.3.2 A5/A3 Upper Half...7-4 7.3.3 A5/A3 Hardware Box ...7-5 7.3.4 A5/A3 Work Surface...7-6 7.3.5 A5/A3 Patient Circuit Main Body...7-7 7.3.6 A5/A3 Pre-pak Absorber Canister Assembly...7-8 7.3.7 A5/A3 Valve assembly ...7-9 7.3.8 A5/A3 O2 Cable Assembly ...7-10 7.3.9 A5/A3 Display Assembly...7-11 7.3.10 A5/A3 Display Assembly Main Body...7-12 7.3.11 A5/A3 Vaporizer Mounting Minifold...7-13 7.3.12 A5/A3 Auxiliary Gas Outlet Assembly...7-14 7.3.13 Base Assembly (A5) ...7-15 7.3.14 Other ...7-16 7.3.15 Tubes (A5/A3) ...7-17 7.3.16 O-rings (A5/A3)...7-18 7.3.17 Yellow Number Rings (A5/A3) ...7-19 8 Warranty...8-1 8.1 Warranty Statements ...8-1 8.2 Disclaimers ...8-2 8.3 Manufacturer’s Responsibility...8-2 8.4 Phone Numbers and How to Get Assistance...8-2
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Foreword This Service Manual is intended as a guide for technically qualified personnel performing repair and calibration procedures.
Warnings, Cautions, and Notes Warnings, Cautions and Notes
Please read and adhere to all warnings, cautions, and notes listed here and in the appropriate areas throughout this manual. A WARNING is provided to alert the user to potential serious outcomes (death, injury, or serious adverse events) to the patient or the user.
A CAUTION is provided to alert the user to use special care necessary for the safe and effective use of the device. They may include actions to be taken to avoid effects on patients or users that may not be potentially life threatening or result in serious injury, but about which the user should be aware. Cautions are also provided to alert the user to adverse effects on this device of use or misuse and the care necessary to avoid such effects. A NOTE is provided when additional general information is applicable.
Warnings
WARNING: Whenever using anesthetic gases, nitrous oxide, oxygen, or any hospital gas, always follow the appropriate agent evacuation/collection procedures. Use the hospital gas evacuation system. WARNING: Use only an approved lubricant on any O-ring in contact with oxygen. Krytox® is the recommended oxygen service lubricant. WARNING: For continued protection against fire hazard, replace all fuses with the specified type and rating. WARNING: In order to prevent an electric shock, the machine (protection class I) may only be connected to a correctly grounded mains connection (socket outlet with grounding contact). WARNING: Remove all accessory equipment from the shelf before moving the anesthesia machine over bumps or on any inclined surface. Heavy top loading can cause the machine to tip over causing injury. WARNING: Possible explosion hazard. Do not operate machine near flammable anesthetic agents or other flammable substances. Do not use flammable anesthetic agents (e.g., ether or cyclopropane.) WARNING: The use of anti-static or electrically conductive respiration tubes, when utilizing high frequency electric surgery equipment, may cause burns and is therefore not recommended in any application of this machine. WARNING: Possible electric shock hazard. The machine may only be opened by authorized service personnel. WARNING: Compressed gasses are considered Dangerous Goods/Hazardous Materials per I.A.T.A (International Air Transport Association). and D.O.T. (Department Of Transport) regulations. It is a violation of federal and international law to transport dangerous goods i
without the packages being appropriately identified, packed, marked, classified, labeled and documented according to D.O.T. and I.A.T.A. regulations. Please refer to the applicable I.A.T.A. Dangerous Goods Regulations and /or the Code of Federal Regulations 49 (Transportation, Parts 171-180) for further information. WARNING: Avoid exposure to respiratory gases by always directing the fresh gas flow from the fresh gas outlet to the waste gas scavenger.
Cautions
CAUTION: This device uses high pressure compressed gas. When attaching or disconnecting backup gas cylinders, always turn the cylinder valves slowly. Use the A5/A3 flow meters to bleed down the pressure, watching the cylinder gauge indicate the depleting cylinder pressure, before disconnecting the cylinder from the yoke. Always open and close cylinder valves fully. CAUTION: This device operates using compressed gas at high pressures from the hospital central supply. When connecting gas supply lines attach the hose connection to the machine before connecting the quick disconnect fitting to the hospital source. Disconnect the supply hose from the hospital source connection prior to disconnecting it from the A5/A3 gas connection fittings.
CAUTION: Refer to Section 3.3 Periodical Maintenance Schedule for assistance when performing scheduled periodic maintenance. CAUTION: Do not leave gas cylinder valves open if the pipeline supply is in use and the system master switch is turned to 'ON'. If used simultaneously, cylinder supplies could be depleted, leaving an insufficient reserve supply in the event of pipeline failure. CAUTION: Use cleaning agent sparingly. Excess fluid could enter the machine, causing damage. CAUTION: This machine must only be operated by trained, skilled medical staff. CAUTION: Perform the electrical safety inspection as the last step after completing a repair or after routine maintenance. Perform this inspection with all covers, panels, and screws installed. CAUTION: After changing the CO2 absorbent, carry out a system leak test. CAUTION: Only Selectatec™ compatible vaporizers with Interlock-System may be used with the A5/A3 unit. CAUTION: After each exchange of a vaporizer, carry out a system Leak test. CAUTION: Do not clean the machine while it is on and/or plugged in. CAUTION: Pressing “cancel” at any time during the procedure will cancel the session's settings and reload the previously-stored calibration coefficients. CAUTION: Depleted sodalime changes color. Replace the sodalime if approximately 2/3 of the absorber content is discolored. CO2 absorbent can be safely changed without stopping mechanical ventilation. CAUTION: This equipment contains parts sensitive to damage by electrostatic discharge (ESD). Use ESD precautionary procedures when touching, removing, or inserting parts or assemblies.
ii
Notes
NOTE: Unauthorized servicing may void the remainder of the warranty. Check with the factory or with a local authorized distributor to determine the warranty status of a particular instrument.
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1 Theory of Operation 1.1 Introduction
The A5/A3 Anesthesia System is a continuous flow inhalation gas anesthesia system that delivers anesthetic vapor, and provides for automatic and manual modes of ventilation. It is equipped with a monitoring system for ventilation, inspired, and expired gas. The A5/A3 is intended for use in operating rooms. It will be used with O2, N2O, and AIR supplied by a medical gas pipeline system or by externally mounted gas cylinders. Anesthetic agents can be delivered via vaporizers mounted on the machine. The A5 ventilator provides the following ventilation modes: Volume Control Ventilation (VCV), which includes the Pressure Limit Ventilation (PLV) function Pressure Control Ventilation (PCV) with/without Volume Guarantee (VG) ventilation mode Synchronized Intermittent Mandatory Ventilation (SIMV) with VC mode Synchronized Intermittent Mandatory Ventilation (SIMV) with PC mode Pressure Support (PS) ventilation mode Spontaneous ventilation in Manual mode with APL fully open Manual ventilation through the use of a breathing bag The A3 ventilator provides the following ventilation modes: Volume Control Ventilation (VCV), which includes the Pressure Limit Ventilation (PLV) function Pressure Control Ventilation (PCV) Synchronized Intermittent Mandatory Ventilation (SIMV) with VC mode Pressure Support (PS) ventilation mode Spontaneous ventilation in Manual mode with APL fully open Manual ventilation through the use of a breathing bag Electronic PEEP is available in all ventilation modes. User control over inspiratory flow (Tslope) is possible in PCV, SIMV, and PS modes. Automatic fresh gas compensation limits the effect on the patient ventilation from changes in fresh gas flow rate by the operator. The traditional bellows system is driven by oxygen and makes patient disconnections clearly visible. The A5/A3 fresh gas dosing subsystem offers the ease of use and features of a traditional anesthesia system. The dual-flow tubes electronic flowmeter, which includes redundant numerical readouts, displays the O2, N2O, and Air flows at all times. A knob guard prevents inadvertent movement of the flow control knobs. Gas supply gauges and auxiliary O2/Air flowmeters with blended output indicate the gas pipeline supply pressures and gas cylinder pressures. An auxiliary O2 flowmeter is placed at a convenient location for the operator. The O2 flush button is in the traditional location near the front left corner of the table top. Safety systems within the A5/A3 work to prevent hypoxic mixtures from being delivered to the patient. Nitrous oxide will not be delivered unless oxygen pressure is present. A pneumatic safety system assures that at least 21% O2 is present when setting mixtures of O2 and N2O. The A5/A3 breathing system is heated to minimize condensation inside the breathing system block and to return humid gas to the patient. The breathing system provides easy access to the Airway Pressure Limiting (APL) valve and breathing bag, and easy viewing of the Airway Pressure gauge (PAW). The APL valve has a comfortable, single turn knob that provides a 1-1
clear view of the manual breathing pressure setting. The absorber assembly incorporates a cam lock device that is convenient to open and close. CO2 absorbent Pre-paks or loose fill can be used. A water trap that can be drained is also provided on the absorber assembly. Two flow sensors in the breathing system measure inspired and expired gases for control and monitoring. Spirometry is standard on the A5. Inspired oxygen is monitored via a fuel-cell type sensor. Breathing pressure is also monitored. The breathing system can swivel into position. A test plug, next to the two main hose connections, allows automated leak testing during startup. The Anesthesia Gas Scavenging System (AGSS) connections are at the rear of A5/A3. The A5/A3 is powered by an AC power source. In turn, the A5/A3 power management system provides DC power for its main system functions while charging its internal battery supply. In case of AC power failure, the A5/A3 operates on battery power for a minimum of 75 minutes with one (1) new battery installed (A3) or 150 minutes with two (2) new batteries installed (A5). A recessed main switch is provided to power the system ON and OFF. Four (4) auxiliary AC outlets on the A5 and three (3) auxiliary AC outlets on the A3 at the rear of the machine operate independently of the main switch position. NOTE: The breathing system heater does not operate when the A5/A3 is on battery power. NOTE: If the main switch is set to OFF, the O2 fresh gas flow will not flow.
1-2
1.2 Electrical and Pneumatic Connections 1.2.1 Electrical Connections (A3)
1-3
No.
Description
P/N
B1
Power Board
801-0631-00025-00
B2
Battery Interface Board
801-0631-00109-00
B3
Mother Board
801-0631-00108-00
B4
Warning Light Board
801-0631-00019-00
B5
Indicator Light Board
801-0631-00004-00
B6
Touch Screen Control Board
801-0631-00018-00
B7
Display Interface Board
801-0631-00017-00
B8
CPU Board PCBA (A5)
801-0631-00026-00
B9-11
Ventilator Control Board
801-0631-00027-00
B12
Sensor Interface board
801-0631-00089-00
B13
Top Lighting Board
801-0631-00039-00
B14
Fresh Flow Sensor Board
801-0631-00040-00
B15
Flow Meter Lighting Board
801-0631-00002-00
P1
Filter Power 250VAC 15A Panel Mount
801-0631-00029-00
P2-4
Auxiliary Output Socket
801-0631-00032-00
P5-7
Breaker (3.0A)
801-0631-00031-00
P8
Lithium-ion Battery
022-000008-00
P9
Speaker and Connecting Cable
801-0631-00038-00
P10
Fan
801-0631-00028-00
P11
Main Body of Drive Gas Assembly
801-0631-00088-00
P12
Display Exchange Package
801-0631-00075-00
P13
Circuit Heater
801-0631-00069-00
P14
Solenoid valve assembly
801-0631-00046-00
P15
A5 Calibration set FRU
801-0631-00121-00
P16
Touch Screen
801-0631-00014-00
1-4
1.2.2 Electrical Connections (A5) P3
P4 #25
#25
#23
Lout Nout P7 Nin Lin
P1 Nin
Lout
P2
Nout
Lin
P6
P5 #25
#25 Lout Nout P10 Lin Nin
Lout Nout P9 Nin Lin
Lout Nout P8 Nin Lin
#24
J1 B1 J3
Board to board Connection
Board to board Connection
P11
Board to board Connection
P12
J4:RS-232 J10
J11
Board to board Connection
B8
J8:USB J1 B2 J3
#1
J9
J2
#11
J8（ Valve Brd）
#11 P13
#2
J8
P14
#3
J7
J1
J4（ Valve Brd）
#11
J2（ Valve Brd）
#11
J12(Mon Brd)
#11
J7(Mon Brd)
B8： USB Interface J8
(Mon Brd)J6 #11
#7
VT PLUS
#5 J1
PF-300
P20
#4
J2
J5
#9
System Switch
#10
B5
#26
J1
#30
Cable to cable connection
#8
Cable to cable connection
#8
Cable to cable connection
#8
Inverter
#31
#29
B4
B6
J2
#28
J4
#11
J3(Mon Brd)
#11
J1(Mon Brd)
#12
J2
#12
Cable to cable connection
B12 #14
J3
Cable to cable connection #15
#15
CO2 Switch
#12
#16 Cable to cable connection
#16
Circuit Switch
#12 #12
Cable to cable connection
#16
Manual/Auto Switch
Cable to cable connection
#18
Oxygen sensor
#12
Cable to cable connection
#20
#12
Cable to cable connection
#20
#12
Cable to cable connection
#19
#12
J1
#12
J2
J5
B3
#16 Cable to cable connection
J4
#17 P17 Top lighting Switch
#22
J2 B13
B15
#26
J3
#21
P16 Pressure Switch1
#12
J1
B7 P21
P19
B9/B10/B11
#27 TFT 15" LCD
#13
J5(Mon Brd)
#6
P15
J9:Ethernet
J13
P18
J1
1-5
B14
O2 Source Switch
No.
Description
P/N
B1
Power Board
801-0631-00025-00
B2
Battery Interface Board
801-0631-00109-00
B3
Mother Board
801-0631-00108-00
B4
Warning Light Board
801-0631-00019-00
B5
Indicator Light Board
801-0631-00004-00
B6
Touch Screen Control Board
801-0631-00018-00
B7
Display Interface Board
801-0631-00017-00
B8
CPU Board PCBA
801-0631-00026-00
B9-11
Ventilator Control Board
801-0631-00027-00
B12
Sensor Interface board
801-0631-00089-00
B13
Top Lighting Board
801-0631-00039-00
B14
Fresh Flow Sensor Board
801-0631-00040-00
B15
Flow Meter Lighting Board
801-0631-00002-00
P1
Filter Power 250VAC 15A Panel Mount
801-0631-00029-00
P2
Breaker (10.0A)
801-0631-00030-00
P3-6
Auxiliary Output Socket
801-0631-00032-00
P7-10
Breaker (3.0A)
801-0631-00031-00
P11-12
Lithium-ion Battery
022-000008-00
P13
Speaker and Connecting Cable
801-0631-00038-00
P14
Fan
801-0631-00028-00
P15
Touchpad
801-0631-00052-00
P16
Main Body of Drive Gas Assembly
801-0631-00088-00
P17
Display Exchange Package
801-0631-00075-00
P18
Circuit Heater
801-0631-00069-00
P19
Solenoid valve assembly
801-0631-00046-00
P20
A5 calibration set FRU
801-0631-00121-00
P21
Touch Screen
801-0631-00014-00
1-6
1.2.3 Pneumatic Connection (A3)
1-7
S/N
From
To
P/N
25
Total Flow Meter
Vaporizer Manifold
M6G-020014---
26
Back Pressure Regulator
Total Flow Meter
M6G-020014---
27
N2O Flow Sensor
Gas Mixer
082-000524-00
28
Air Flow Sensor
Gas Mixer
082-000520-00
29
O2 Flow Sensor
Gas Mixer
30
Restrictor Assembly
ORC Assembly
082-000522-00 082-000524-00
31
Restrictor Assembly
Air Flow Sensor
082-000520-00
32
ORC Assembly
N2O Flow Sensor
082-000524-00
33
ORC Assembly
Y2
082-000522-00
34
N2O Cylinder Yoke
Y1
082-000662-00
35
Y1
N2O Regulator
082-000662-00
36
Air Cylinder Yoke
Y1
082-000517-00
37
Y1
Air Regulator
082-000517-00
38
Y1
Y1
082-000521-00
39
O2 Pipeline Pressure Gauge
O2 Pipeline Assembly
082-000523-00
40
N2O Pipeline Pressure Gauge
N2O Pipeline Assembly
082-000516-00
41
Air Pipeline Pressure Gauge
AIR Pipeline Assembly
082-000518-00
42
O2 Regulator
Y2
082-000522-00
43
Y2
System Switch
082-000522-00
44
Y2
O2 Flush Button
082-000522-00
45
System Switch
O2 Needle Valve
082-000522-00
46
Y2
ORC Assembly
082-000522-00
47
Y1
O2 Regulator
082-000521-00
48
N2O Regulator
ORC Assembly
082-000524-00
49
ORC Assembly
N2O Needle Valve
082-000524-00
50
Air Regulator
Y2
082-000520-00
51
Y2
Air Needle Valve
082-000520-00
52
O2 Flush Button
Common Gas Outlet
082-000522-00
53
Vaporizer Manifold
Common Gas Outlet
M6G-020014---
54
Y1
Air Pipeline Assembly
082-000517-00
55
Exhalation Valve Assembly
Gas Reservoir
082-000522-00
56
Y2
Y2
082-000522-00
57
Y2
Auxiliary O2 Assembly
082-000522-00
58
Gas Mixer
Back Pressure Regulator
M6G-020014---
59
Y1
O2 Pipeline Assembly
082-000521-00
60
O2 Cylinder Yoke
Y1
082-000521-00
62
Y1
N2O Pipeline Assembly
082-000662-00
63
Y1
Exhalation Valve Assembly
082-000521-00
64
Auxiliary Air Assembly
Y2
082-000520-00
65
Auxiliary O2 Assembly
Y2
082-000522-00
66
Y2
Auxiliary Gas Outlet
M6G-020026---
1-8
S/N
From
To
P/N
67
Y2
Auxiliary Air Assembly
082-000520-00
73
O2 Needle Valve
Y2
082-000522-00
74
Y2
Y2
082-000522-00
75
O2 Poppet Valve
Y2
082-000522-00
76
O2 Poppet Valve
Y2
082-000522-00
77
Y2
O2 Poppet Valve
082-000522-00
78
Y2
O2 Flow Sensor
082-000522-00
79
Y1
O2 Pipeline Assembly
082-000521-00
81
Y1
Y1
90
Air Needle Valve
Restrictor Assembly
082-000521-00 082-000520-00
91
N2O Needle Valve
Restrictor Assembly
082-000524-00
Y1
Three-way Connector
082-000583-00
Y2
Three-way Connector
082-000582-00
1-9