Z6 and Z8 Series Diagnostic Ultrasound System Service Manual Rev 5.0 Sept 2019

Table of Content Table of Content... i Revision History ... I Intellectual Property Statement ... I Applicable for... I Statement ... II Responsibility on the Manufacturer Party ... II Customer Service Department ... II 1

Preface... 1-1 1.1 1.2

Meaning of Signal Words... 1-1 Meaning of Symbols ... 1-1 1.2.1 Meaning of Safety Symbols ... 1-1 1.2.2 Warning Labels ... 1-2 1.2.3 General Symbols ... 1-2 1.3 Safety Precautions ... 1-4 1.3.1 Electric safety ... 1-4 1.3.2 Mechanical Safety... 1-5 1.3.3 Personnel Safety... 1-5 1.3.4 Other ... 1-5

2

Product Specifications ... 2-1 2.1

Overview ... 2-1 2.1.1 Intended Use ... 2-1 2.1.2 Introduction of Each Unit ... 2-1 2.1.3 Peripherals Supported ... 2-7 2.2 Specifications ... 2-8 2.2.1 Dimensions and Weight ... 2-8 2.2.2 Electrical Specifications ... 2-8 2.2.3 Environmental Conditions... 2-8 2.2.4 Monitor Specification ... 2-8

3

System Installation ... 3-1 3.1

Preparations for Installation ... 3-1 3.1.1 Electrical Requirements ... 3-1 3.1.2 Installation Condition ... 3-2 3.2 Unpacking ... 3-2 3.2.1 Unpacking ... 3-3 3.2.2 Checking... 3-5 3.3 Installation of Main Unit ... 3-5 3.3.1 Installing Battery ... 3-5 3.3.2 Control Panel Adjusting ... 3-5 3.3.3 Display Adjusting... 3-6 3.3.4 Installing Probe Holder ... 3-7 3.3.5 Connecting a Probe ... 3-7 3.4 Installing Peripherals ... 3-8 3.4.2 Video Printer Installation... 3-8 3.4.3 Installing a Graph / Text Printer ... 3-9

i

3.5

4

3.4.4 Installing External DVD-R/W ... 3-9 System Configuration ... 3-10 3.5.1 Power ON / OFF ... 3-10 3.5.2 Enter Doppler... 3-10 3.5.3 System Preset ... 3-11 3.5.4 Print Preset ... 3-13 3.5.5 Network Preset ... 3-15 3.5.6 System Information ... 3-18

Hardware Principle ... 4-1 4.1 4.2

General Structure of Hardware System ... 4-1 Main Unit ... 4-2 4.2.1 Probe Board... 4-2 4.2.2 Main board... 4-3 4.2.3 IO Broad ... 4-5 4.2.4 4D Drive Board ... 4-6 4.2.5 Ultrasound System Monitor ... 4-7 4.2.6 Ultrasound System Indicator ... 4-8 4.2.7 Display... 4-9 4.2.8 Control Panel ... 4-10 4.3 Power System ... 4-11 4.3.1 Power Output of the Power Supply module and Supporting Function Distribution ... 4-11 4.3.2 System Power-on Control ... 4-12

5

Function and Performance Checking Method ... 5-1 5.1 5.2

Instruction ... 5-1 Checking System Status ... 5-1 5.2.1 System Running Status ... 5-1 5.2.2 System Running Status ... 5-1 5.3 General exam... 5-2 5.3.1 Check Flow ... 5-2 5.3.2 Checking Content ... 5-2 5.4 Function Checks... 5-4 5.4.1 Check Flow ... 5-5 5.4.2 Checking Content ... 5-5 5.5 Performance Test ... 5-12 5.5.1 Test Process ... 5-12 5.5.2 Test Content... 5-12

6

Software Upgrade and Maintenance ... 6-1 6.1 6.2 6.3 6.4

Enter the Maintenance Window... 6-1 System Software Installation/ Restoration ... 6-2 Installation of Optional Devices ... 6-2 Data Backup and Storage ... 6-5 6.4.1 Manage Settings ... 6-5 6.4.2 Patient Data Backup and Restore... 6-6 6.5 Software Maintenance ... 6-7 6.5.1 Product Configuration ... 6-7 6.5.2 Log Maintenance ... 6-7 6.6 Display Parameter Setting ... 6-9 6.7 HDD Partition ... 6-10

7 ii

Structure and Assembly/Disassembly ... 7-1

7.1 7.2 7.3

Structure of the Complete System ... 7-1 Field Replaceable Unit ... 7-2 Preparations ... 7-13 7.3.1 Tools Required ... 7-13 7.3.2 Engineers Required ... 7-13 7.3.3 Assembly/Disassembly Required ... 7-13 7.4 Assembly/Disassembly... 7-13 7.4.1 Battery Connecting Board ... 7-14 7.4.2 Power Supply Module ... 7-16 7.4.3 IO Broad ... 7-19 7.4.4 Probe Board... 7-20 7.4.5 Main Board and CPU Module ... 7-21 7.4.6 Top Cover Assembly of Keyboard ... 7-23 7.4.7 Display Assembly ... 7-27 7.4.8 Hard Disk ... 7-31 7.4.9 Speaker ... 7-32

8

System Diagnosis and Support ... 8-1 8.1

General Status Indicator ... 8-1 8.1.1 Status Indicators of the Control Panel ... 8-1 8.1.2 Status Indicator of the Power Supply on the IO Board... 8-2 8.1.3 Status of whole machine ... 8-2 8.2 Starting Process of the Whole System ... 8-3 8.2.1 Start Process of Complete System ... 8-4 8.2.2 Start-up Process of BIOS ... 8-5 8.2.3 Start-up of Linux ... 8-5 8.2.4 Start-up of Doppler ... 8-6 8.3 Alarming and Abnormal Information ... 8-8 8.3.1 Turning on the System Configuration File is Abnormal ... 8-9 8.3.2 The voltage of system power is abnormal ... 8-9 8.3.3 Temperature Alarming ... 8-9 8.3.4 Fan Alarming... 8-10 8.3.5 Battery Alarming... 8-10 8.3.6 PHV Related Alarming... 8-11

9

Care and Maintenance ... 9-1 9.1

Overview ... 9-1 9.1.1 Tools, Measurement Devices and Consumables... 9-1 9.1.2 Care and Maintenance Items ... 9-2 9.2 Cleaning... 9-3 9.2.1 Clean the System ... 9-3 9.2.2 Content ... 9-3 9.2.3 Clean the Peripherals... 9-6 9.3 Checking ... 9-6 9.3.1 General check... 9-6 9.3.2 System Function Check ... 9-7 9.3.3 Peripherals and Options Check ... 9-8 9.3.4 Mechanical Safety Inspection ... 9-8 9.3.5 Electrical Safety Inspection ... 9-9

10 Troubleshooting of Regular Malfunctions... 10-1 10.1 System cannot be powered on ... 10-1

iii

10.1.1 Module or Board Related ... 10-1 10.1.2 Key Points Supporting Troubleshooting ... 10-1 10.1.3 Troubleshooting ... 10-1 10.2 System Cannot Start up Normally ... 10-2 10.2.1 Module or Board Related ... 10-2 10.2.2 Key Points Supporting Troubleshooting ... 10-2 10.2.3 Troubleshooting ... 10-2 10.3 Image Fault ... 10-3 10.3.1 Module or Board Related ... 10-3 10.3.2 Key Points Supporting Troubleshooting ... 10-4 10.3.3 Troubleshooting ... 10-4 10.4 Probe Socket System Malfunction ... 10-5 10.4.1 Module or Board Related ... 10-5 10.4.2 Key Points Supporting Troubleshooting ... 10-5 10.4.3 Troubleshooting ... 10-5 10.5 IO Interface System ... 10-6 10.5.1 Module or Board Related ... 10-6 10.5.2 Key Points Supporting Troubleshooting ... 10-6 10.5.3 Troubleshooting ... 10-6 10.6 Control Panel ... 10-7 10.6.1 Module or Board Related ... 10-7 10.6.2 Key Points Supporting Troubleshooting ... 10-7 10.6.3 Troubleshooting ... 10-7 10.7 LCD Display ... 10-8 10.7.1 Module or Board Related ... 10-8 10.7.2 Key Points Supporting Troubleshooting ... 10-8 10.7.3 Troubleshooting ... 10-8

Appendix A

ELECTRICAL SAFETY INSPECTION...A-1

Appendix B

Phantom Usage Illustration...B-1

iv

Revision History Mindray may revise this publication from time to time without written notice. Revision

Date

Reason for Change

1.0

2016.12

Initial release

2.0

2017.11.20

In section 7.2, update the HDD assembly and ECG assembly for Z6 VET system due to incompatible version update

3.0

2018.8

Add part numbers of AC-DC board and DC-DC board in chapter 7

4.0

2019.8

Add part number of CPU Module and relevant comments in chapter 7

5.0

2019.9

Update part number of main board

© 2019 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All Rights Reserved.

Intellectual Property Statement SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the intellectual property rights to this Mindray product and this manual. This manual may referring to information protected by copyright or patents and does not convey any license under the patent rights or copyright of Mindray, or of others. Mindray intends to maintain the contents of this manual as confidential information. Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden. Release, amendment, reproduction, distribution, rental, adaptation, translation or any other derivative work of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden. ,

,

,

,

,

BeneView, WATO,

BeneHeart, are the trademarks, registered or otherwise, of Mindray in China and other countries. All other trademarks that appear in this manual are used only for informational or editorial purposes. They are the property of their respective owners.

Applicable for This service manual is applicable for the service engineers, authorized service personnel and service representatives of this ultrasound system.

I

Statement This service manual describes the product according to the most complete configuration; some of the content may not apply to the product you are responsible for. If you have any questions, please contact Mindray Customer Service Department. Do not attempt to service this equipment unless this service manual has been consulted and is understood. Failure to do so may result in personnel injury or product damage.

Responsibility Party

on

the

Manufacturer

Mindray is responsible for the effects on safety, reliability and performance of this product, only if: 

All installation operations, expansions, changes, modifications and repairs of this product are conducted by Mindray authorized personnel;



The electrical installation of the relevant room complies with the applicable national and local requirements;



The product is used in accordance with the instructions for use.

Mindray's obligation or liability under this warranty does not include any transportation or other charges or liability for direct, indirect or consequential damages or delay resulting from the improper use or application of the product or the use of parts or accessories not approved by Mindray or repairs by people other than Mindray authorized personnel. This warranty shall not extend to: 

Any Mindray product which has been subjected to misuse, negligence or accident;



Any Mindray product from which Mindray's original serial number tag or product identification markings have been altered or removed;



Any products of any other manufacturers.

WARNING:

It is important for the hospital or organization that employs this equipment to carry out a reasonable service/maintenance plan. Neglect of this may result in machine breakdown or injury of human health.

Customer Service Department Manufacturer:

Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

Address:

Mindray Building,Keji 12th Road South,High-tech industrial park,Nanshan,Shenzhen 518057,P.R.China

Website:

www.mindray.com

E-mail Address:

[email protected]

Tel:

+86 755 81888998

Fax:

+86 755 26582680

II

1

Preface

This chapter describes important issues related to safety precautions, as well as the labels and icons on the ultrasound machine.

1.1

Meaning of Signal Words

In this operator’s manual, the signal words DANGER, WARNING, CAUTION and NOTE are used regarding safety and other important instructions. The signal words and their meanings are defined as follows. Please understand their meanings clearly before reading this manual. Signal word

Meaning

DANGER

Indicates death or serious injury may occur imminently in this hazardous situation if not avoided.

WARNING

Indicates death or serious injury may occur potentially in this hazardous situation if not avoided.

CAUTION

Indicates minor or moderate injury may occur potentially in this hazardous situation if not avoided.

NOTE

1.2

Indicates property damage may occur potentially in this hazardous situation if not avoided.

Meaning of Symbols

The meaning and location of the safety symbols and warning labels on the ultrasound machine are described in the following tables, please read them carefully before using the system.

1.2.1

Meaning of Safety Symbols

Symbol

Meaning

Location

The ultrasound probes connected to this system are type-BF applied parts. The ECG module connected to this system is Type-BF applied part.

Above the IO panel

Type-BF applied part

Preface 1-1

On the panel

Caution

1.2.2

Warning Labels

No. 1.

Warning Labels

2.

The following labels are available when the system works with the mobile trolley.

rear

Meaning Please carefully read this manual before use device.

a. Do not place the device on a sloped surface. Otherwise the device may slide, resulting in personal injury or the device malfunction. Two persons are required to move the device over a sloped surface. b. Do not sit on the device. c. DO NOT push the device. When the casters are locked.

1.2.3

General Symbols

This system uses the symbols listed in the following table, and their meanings are explained as well. Symbol

Meaning

Location

Equipotentiality

Power panel

Power button

Upper right corner on the control panel

Network port USB port IO panel Video output Remote port

1-2 Preface

VGA signal output

VGA port

AC indicator Battery indicator

Lower left corner on the control panel

Standby indicator Lower right corner on the control panel Hard disk indicator

A B

Probe connector A Rear panel Probe connector B This product is provided with a CE marking in accordance with the regulations stated in Council Directive 93 / 42 / EEC concerning Medical Devices. The number adjacent to the CE marking (0123) is the number of the EU-notified body certified for meeting the requirements of the Directive.

Preface 1-3

1.3

Safety Precautions

Please read the following precautions carefully to ensure the safety of the patient and the operator when using the probes.

DANGER

1.3.1

Do not operate this system in an atmosphere containing flammable or explosive gases such as anesthetic gases, oxygen, and hydrogen or explosive fluid such as ethanol because an explosion may occur.

Electric safety

WARNING:

1.

2.

3. 4.

CAUTION:

1-4 Preface

Do connect the power plug of this system and power plugs of the peripherals to wall receptacles that meet the ratings indicated on the rating nameplate. Using a multifunctional receptacle may affect the system grounding performance, and cause the leakage current to exceed safety requirements. Do not use any cables other than the cables provided with the device by Mindray. Use the cable provided with this system to connect the printer. Other cables may result in electric shock. Disconnect the AC power before you clean or uninstall the ultrasound machine, otherwise, electric shock may result.

5.

Do not use this system simultaneously with equipment such as an electrosurgical unit, high-frequency therapy equipment, or a defibrillator, etc.; otherwise electric shock may result.

6.

This system is not water-proof. If any water is sprayed on or into the system, electric shock may result.

1.

DO NOT connect or disconnect the system’s power cord or its accessories (e.g., a printer or a recorder) without turning OFF the power first. This may damage the system and its accessories or cause electric shock.

2.

Avoid electromagnetic radiation when perform performance test on the ultrasound system.

3.

In an electrostatic sensitive environment, don’t touch the device directly. Please wear electrostatic protecting gloves if necessary.

4.

You should use the ECG leads provided with the ECG module. Otherwise it may result in electric shock.

1.3.2

Mechanical Safety

WARNING:

1. When moving the system, you should first power off the system, fold the LCD display, disconnect the system from other devices (including probes) and disconnect the system from the power supply. 2. Do not subject the probes to knocks or drops. Use of a defective probe may cause electric shock to the patient.

1.

Do not expose the system to excessive vibration (during the transportation) to avoid device dropping, collision, or mechanical damage.

2.

When you place the system on the mobile trolley and move them together, you must secure all objects on the mobile trolley to prevent them from falling. Otherwise you should separate the system from the mobile trolley and move them individually. When you have to move the system with the mobile trolley upward or downward the stairs, you must separate them first and then move them individually.

3.

Do not move the ultrasound system if the HDD indicator is green, sudden shake may cause the HDD in damage.

CAUTION:

1.3.3 NOTE:

Personnel Safety 1. 2. 3.

The user is not allowed to open the covers and panel of the system, neither device disassemble is allowed. To ensure the system performance and safety, only Mindray engineers or engineers authorized by Mindray can perform maintenance. Only technical professionals from Mindray or engineers authorized by Mindray after training can perform maintenance.

1.3.4

Other

NOTE:

For detailed operation and other information about the ultrasound system, please refer to the operator’s manual.

Preface 1-5

2

Product Specifications

2.1

Overview

2.1.1

Intended Use

Z6 series and Z8 series are diagnostic ultrasound system, which are intended for use in clinical ultrasonic diagnosis.

2.1.2

Introduction of Each Unit

2 1

3

Rear view:

Product Specifications 2-1

4

7 5

8 6

Left side:

9

2-2 Product Specifications

No.

Name

Function

1

Probe holder

Sets the probe

2

Display

Displays the image and parameters

3

Control Panel

Man-machine interface for operation control, for details, please refer to “2.1.2.1 Control Panel”.

4

Handle

For lifting the machine

5

IO Panel

Signal input / output panel, for details, please refer to “2.1.2.2 IO Panel”.

6

Power supply panel

Signal input / output panel, for details, please refer to “2.1.2.3 Power Supply Panel”.

7

Probe sockets

Sockets connecting probes and the main unit

8

Battery cover

Covering battery

9

USB ports

For connecting USB device (2 ports)

2.1.2.1

Control Panel

Product Specifications 2-3

No.

Name

Description

Function Off: when system is turned off;

1

/

Power button

Green: when system is turned on by pressing this button.

2

Esc

Exit

Press to exit the current status to the previous status.

3

Help

/

Press to display or hide the help information on screen.

4

Patient

Patient Information

Press to open/ exit patient information screen.

5

Probe

Probe switch

Press to switch Probe and Exam Type

6

Review

/

Press to review the stored images.

7

Report

/

Press to open or close the diagnosis reports.

8

End Exam

/

Press to end an exam.

9

iStation

/

Press to enter or exit the patient information management system.

10

F1

User-defined key

You can assign a function to the key.

11

Biopsy

/

Press to show or hide the biopsy guide line.

12

Setup

/

Press to open/close the setup menu.

13

Del

/

Press to delete the comment, etc.

14

/

Alphanumeric keys

Same as on PC

15

Dual

Dual-split screen

16

Quad

17

Steer

18

/

19

Press to enter Dual mode from non-Dual mode; Press to switch between windows in Dual mode.

Quad-split screen

Press to enter Quad mode from non-quad mode; Press to switch between windows in Quad mode.

/

Press to activate the steer function for linear probe.

Direction key

To adjust LCD brightness or contrast when pressing with <Fn> key.

Cine

/

Press to enter or exit the cine review status.

20

Body Mark

/

Press to enter or exit the Body Mark status.

21

Arrow

/

Press to enter or exit the arrow comment status.

22

Clear

/

Press to clear the comments or measurement calipers on the screen.

23

Scale

/

Press to adjust image parameter of Scale.

24

Baseline

/

Press to adjust image parameter of Baseline.

25

Menu Nav.

/

Multifunction knob

26

/

/

To adjust the image parameter combed with the key of Scale/Baseline/Nav.Rot

2-4 Product Specifications

No.

Name

Description

Function

27

3D/4D

/

Press to enter or exit the 3D/4D status.

28

Cursor

/

Press to show the cursor.

29

/

Trackball

Roll the trackball to change the cursor position.

30

Set

/

Press to confirm an operation, same as the left-button of a mouse.

31

PW

/

Press to enter PW mode

32

Color

/

Press to enter Color mode

33

M

/

Press to enter M mode

34

B

/

Press to enter B mode

35

Measure

/

Press to enter/ exit Application Measurement Measurement status: press to switch between the fixed and active end of the caliper;

36

Update

/

Multi-imaging mode: press to change the currently active window. iScape: press to start/stop image acquisition.

37

Caliper

/

38

Gain/ iTouch

/

39

TGC

/

40

41

Focus Freq./THI Depth Zoom

/ /

Press to enter/ exit General Measurement Rotate: to adjust the gain Press: to enter/ exit iTouch Move to adjust time gain compensation. Press: to switch between Focus and Freq./THI; Rotate: to adjust corresponding parameter Press: to switch between Depth and Zoom; Rotate: to adjust corresponding parameter

42

Save 1

/

Press to save, user-defined key

43

Save 2

/

Press to save, user-defined key

44

Freeze

/

Press to freeze or unfreeze the image.

45

Print

/

Press to print: user-defined key. AC indicator

46

/

Indicator 1

AC supply: light green; Battery supply: light off.

Indicator 2

Battery status indicator Charging: light in orange Full: light in green

47

/

Discharge (electricity >20%): light in green Discharge (electricity <20%): blinking in orange Discharge (electricity <5%): blinking in orange rapidly Non-charge/ discharge: light off

Product Specifications 2-5

No.

Name

Description Indicator 3

48

/

Function Standby indicator Standby: blinking in orange Other status: light off HDD status indicator Read/ write: blinking in green

49

/

Other status: light off

Indicator 4

NOTE: DO NOT move the machine when the indicator blinking in green. Otherwise the HDD may be damaged by sudden shake. 50

comment

2.1.2.2

/

Press to enter or exit the comment status.

IO Panel

The IO panel is on the back of the main system.

No.

Symbol

Function Network port

1 2

USB ports

3 4

Separate video output, connecting video printer or LCD

5

Composite video output

6

Remote control port

7

ECG

ECG port

8

VGA

VGA signal output

9

/

Power indicator

2-6 Product Specifications

2.1.2.3

Power Supply Panel <1>

<2> 100-240~ 50/60Hz 1.5-0.8A

No.

Name

Function

1

Power inlet

AC power inlet

1

Equipotential terminal

Used for equipotential connection, that balances the protective earth potentials between the system and other electrical equipment.

2.1.3

Peripherals Supported

No.

Item

Model HP Color LaserJet CM1015 MFP HP LaserJet p1007 HP LaserJet 1020 plus HP Officejet 7000 wide format HP Deskjet 1050

1.

Graph / text printer

HP Deskjet Ink Advantage 2020hc HP Deskjet Ink Advantage 2010 printer HP Officejet Pro 8100 HP Deskjet 1000-J110a EPSON Stylus PHOTO R230 EPSON Stylus PHOTO R270 HP LaserJet CP1025

2.

Color Video Printer

SONY UP-20 MITSUBISHI CP910E Analog

3.

Black and White Video Printer

MITSUBISHI P93W-Z Digital

4.

Footswitch

5.

DVD drive

SONY UP-897MD SONY UP-X898MD SONY UP-D897 SONY UP-D898MD

USB port: 971-SWNOM (2-pedal) USB port: 971-SWNOM (3-pedal) SE-208GB Samsung

Product Specifications 2-7

NOTE:

If the ultrasound system cannot recognize the SONY UP-X898MD and SONY UP-D898MD printers automatically, you may need to change the settings on the printer: push <PUSH ENTER> to enter the main menu and select [DIGITAL]->[DRIVER], and select [897].

2.2

Specifications

2.2.1

Dimensions and Weight

Dimensions： Fold：378mm（H）×190mm（D）×415mm（W） Unfold：396mm（H）×476mm（D）×415mm（W） Net weight：≤8.8Kg（including battery，no probe holder）

2.2.2

Electrical Specifications

Voltage

100-240V～

Current

1.5-0.8A

Frequency

50/60Hz±3Hz

2.2.3

Environmental Conditions Operating conditions

Storage and transportation conditions

Ambient temperature

0℃～40℃

-20℃～55℃

Relative humidity

30%～85% (no condensation)

30%～95% (no condensation)

Atmospheric pressure

700hPa～1060hPa

700hPa～1060hPa

Warning ：

2.2.4

Do not use this system in the conditions other than those specified

Monitor Specification

Voltage

12V

Dimension

15 inch

Resolution

1024×768

Adjustable angle

≤30 degree

2-8 Product Specifications