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OLYMPUS

OLYMPUS Electrosurgical Units / Ultrasonic Generator Systems

ESG-100 Maintenance Manual Rev 5 May 2015

Maintenance Manual

82 Pages

MAINTENANCE MANUAL  ELECTROSURGICAL UNIT  ESG-100 REF:  WB991036 (220... 240 V~) WB991046 (100... 120 V~)  USA: CAUTION: Federal Law restricts this device to use by, or on the order of, a physician...  Olympus ESG-100  Maintenance Manual  Revision history No... REF No...  Revision No... Release date  Modifications description  1  WB135742-W10  2008-03-28  First clearance  2  WB135742-W11  2009-01-30  Page 5 subchapter 9... 1 and 9... 2 added Page 9-1 sentence “If the electrosurgical unit fails to meet any of the checks, refer to chapter 14 (Troubleshooting) or the unit has to be adjusted according to the service manual (see chapter 10, Adjustment of the electrosurgical unit)... f the failure still occurs, contact the manufacturer... added and partly modified Page 9-1 “2000 Ω” added under “Recommended test equipment and accessories” Page 9-6 “open earth” added in procedure step 5) and 6) as an additional explanation for “SFC” Page 9-10 subchapter 9... modified: “2000 Ω” added under “Equipment required”; chapter headline “9... 1 Output power at rated load” added, Page 9-11 subchapter “9... 2 Output power at nonrated load” added Page 9-14 “W” [Watt] (colomn “Requirement”) and “Ω” (colomn “Load resistance”) added under section “Output power” Page 9-14 added test “ForcedCoag 2, 120 W, 2000 Ω load, 32…48 output power range”) under section “Output power” Page 15-1 “2000 Ω” added in column “Remarks” in row “Load resistors” Last page (list of distributors) updated  3  WB135742-W12  2012-03-13  LM-Change WCR-11302  4  WB135742-W13  2012-10-12  Page 1 Picture of ESG-100 added Page 9-7 New procedure during PSC “Checking output waveform […]” added Page 9-8 Table 9... “good and bad examples of the output waveform” added Page 9-10 Description updated “For applicable markets” Page 9-11 New Step “Monopolar Cut 3 (Amplitude fluctuation)” added Page 15-1 ESG-Testbox, Oscilloscope and High Voltage Probe added  2015-05-26  Chapter 9-11 Added tolerance (+/-10 %) at Power consumption  W-CR-11830  5  WB135742-W14 W-CR-20201  WB135742-W14
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esg-100_maintenance_manual_rev_5_may_2015.pdf

Page 1

MAINTENANCE MANUAL

ELECTROSURGICAL UNIT

ESG-100

REF:

WB991036 (220...240 V~)

WB991046 (100...120 V~)

USA: CAUTION: Federal Law restricts this device to use by, or on the order of,

a physician.

Page 3

Olympus ESG-100

Maintenance Manual

Revision history

No.

REF No. /

Revision No.

Release

date

Modifications description

1

WB135742-W10

2008-03-28

First clearance

2

WB135742-W11

2009-01-30

Page 5 subchapter 9.9.1 and 9.9.2 added

Page 9-1 sentence “If the electrosurgical unit fails to

meet any of the checks, refer to chapter 14

(Troubleshooting) or the unit has to be adjusted

according to the service manual (see chapter 10,

Adjustment of the electrosurgical unit). If the failure

still occurs, contact the manufacturer.” added and

partly modified

Page 9-1 “2000 Ω” added under “Recommended test

equipment and accessories”

Page 9-6 “open earth” added in procedure step 5)

and 6) as an additional explanation for “SFC”

Page 9-10 subchapter 9.9 modified: “2000 Ω” added

under “Equipment required”; chapter headline “9.9.1

Output power at rated load” added,

Page 9-11 subchapter “9.9.2 Output power at nonrated load” added

Page 9-14 “W” [Watt] (colomn “Requirement”) and

“Ω” (colomn “Load resistance”) added under section

“Output power”

Page 9-14 added test “ForcedCoag 2, 120 W, 2000

Ω load, 32…48 output power range”) under section

“Output power”

Page 15-1 “2000 Ω” added in column “Remarks” in

row “Load resistors”

Last page (list of distributors) updated

3

WB135742-W12

2012-03-13

LM-Change WCR-11302

4

WB135742-W13

2012-10-12

Page 1 Picture of ESG-100 added

Page 9-7 New procedure during PSC “Checking

output waveform […]” added

Page 9-8 Table 9.2 “good and bad examples of the

output waveform” added

Page 9-10 Description updated “For applicable

markets”

Page 9-11 New Step “Monopolar Cut 3

(Amplitude fluctuation)” added

Page 15-1 ESG-Testbox, Oscilloscope and High

Voltage Probe added

2015-05-26

Chapter 9-11 Added tolerance (+/-10 %) at Power

consumption

W-CR-11830

5

WB135742-W14

W-CR-20201

WB135742-W14

Page 4

Maintenance Manual

Olympus ESG-100

Contents

1

Important information

1.1

Intended use

1.2

Maintenance instructions

1.3

User qualification

1.4

Electrosurgical unit compatibility

1.5

Signal words

1.6

Danger, warnings and cautions

2

General description

3

Symbols, definitions and functions

3.1

3.2

3.3

4

5

4

Symbols and descriptions

3.1.1

Front panel

3.1.2

Rear panel

3.1.3

Packaging

Front panel

3.2.1

Buttons / Switches

3.2.2

Indicators

3.2.3

Displays

3.2.4

Connectors

Rear panel

Accessories

4.1

Footswitch

4.2

P-cord

4.3

A-cord

4.4

Peristaltic pump unit AFU-100 and communication cable

Installation

5.1

Installation of equipment

5.2

Connection to an AC mains power supply

5.3

Equipotential bonding

5.4

Connection of footswitch

5.5

Connection to the peristaltic pump unit AFU-100

WB135742-W14

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Olympus ESG-100

6

7

8

9

Commissioning

6.1

Power supply

6.2

Acoustic signals and tone volume adjustments

6.3

Neutral electrode (for monopolar treatment only)

6.3.1

Split type neutral electrode

6.3.2

Non-split neutral electrode

6.3.3

Connection of the neutral electrode

6.4

Connection of instruments

6.5

Mode selection

6.6

Output power setting

6.7

Activation of selected mode

Cleaning, storage and disposal

7.1

Cleaning

7.2

Storage

7.3

Disposal of the unit

Identification of hardware / software version

8.1

Identification of hardware version

8.2

Identification of software version

Periodic safety checks

9.1

Visual inspection of the electrosurgical unit and accessories

9.2

Verifying the contact quality monitor function

9.3

Checking the DC resistance (according to IEC 60601-2-2)

9.4

Checking the earth resistance (according to IEC 60601-1 and IEC 62353)

9.5

Checking the earth leakage current (according to IEC 60601-1)

9.6

Checking the patient leakage current (according to IEC 60601-1)

9.7

Checking the current and power consumption and output waveform

9.8

Checking the high frequency leakage current (according to

IEC 60601-2-2)

9.9

10

Maintenance Manual

9.9.1

Monopolar high frequency leakage current

9.9.2

Bipolar high frequency leakage current

Checking the output power

9.9.1

Output power at rated load

9.9.2

Output power at non-rated load

9.10

Inspection label

9.11

Safety check report

Block diagram

WB135742-W14

5

Page 6

Maintenance Manual

11

Troubleshooting

11.1

Footswitch operation

11.2

Neutral electrode operation

11.3

Error codes and measures

11.4

Returning the electrosurgical unit for repair

12

Service operation mode

13

System chart

14

Specifications

14.1

Mode characteristics

14.2

Output waveforms (at rated load)

14.3

Output characteristics

14.4

Technical data

15

Jigs, tools and measuring equipment

16

Electromagnetic compatibility (EMC)

6

Olympus ESG-100

16.1

Guidance and manufacturer’s declaration – electromagnetic emissions

16.2

Guidance and manufacturer’s declaration – electromagnetic immunity

16.3

Recommended separation distances between portable and mobile high

frequency communication equipment and the electrosurgical unit

WB135742-W14

Page 7

Olympus ESG-100

Maintenance Manual

1

Important information

1.1

Intended use

The intended use depends on the approval of the country. Refer to the instructions for

use of the electrosurgical unit.

1.2

Maintenance instructions

This maintenance manual contains essential information on using and maintaining this

electrosurgical unit safely and effectively. Instructions for the operation of this

electrosurgical unit and related danger, warnings and cautions concerning

electrosurgery are beyond the scope of this maintenance manual. Before using and

maintaining, thoroughly review this manual and the instructions for use of all

equipment which will be used during maintenance. Use the equipment as instructed.

Keep this manual in a safe, accessible location. If you have any questions or

comments about any information in this maintenance manual, contact Olympus.

1.3

User qualification

The user must have received appropriate training in using this electrosurgical unit. The

following instructions are for use by qualified personnel only. Use of this maintenance

manual by other individuals is prohibited. The training will be provided by authorised

representatives of Olympus during installation and commissioning.

Federal Law of the USA restricts this device to use by, or on the order of, a

physician.

1.4

Electrosurgical unit compatibility

Refer to chapter 13 (System chart) to confirm that this electrosurgical unit is

compatible with the ancillary equipment being used. Using incompatible equipment

can result in user injury and / or equipment damage.

1.5

Signal words

The following signal words are used throughout this maintenance manual:

DANGER

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against

unsafe practices or potential equipment damage.

NOTE

Indicates additional helpful information.

d

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1–1

Page 8

Maintenance Manual

1.6

Olympus ESG-100

Danger, warnings and cautions

High frequency leakage current or spark discharge may cause user burns.

Follow the dangers, warnings and cautions given below when handling and

maintaining this electrosurgical unit. This information is to be supplemented by the

dangers, warnings and cautions given in each chapter.

User-related error prevention

WARNING

Improper use

Always use the electrosurgical unit as outlined in this maintenance manual. Improper

use will not only impede functions and prevent optimum performance, but may cause

equipment damage. Before each use, always inspect the equipment as outlined in this

maintenance manual.

Environmental conditions

CAUTION

Interference of the unit with other equipment

Be sure that this electrosurgical unit is not used adjacent to or stacked with other

equipment (other than the components of this electrosurgical unit or system) to avoid

electromagnetic interference.

Before use, thoroughly confirm the compatibility of all equipment.

To ensure electrical safety, the electrosurgical unit should not be used in conjunction

with:

•

Electrical equipment whose safety against leakage current is not guaranteed.

•

Electrosurgical equipment whose safety in combined use is not guaranteed.

The electrosurgical unit complies with the electromagnetic compatibility (EMC)

standard. Nevertheless, when the electrosurgical unit is active it may disturb

neighboring electronic equipment. Follow the instructions in chapter 16

(Electromagnetic compatibility) regarding electromagnetic ambient conditions.

Never loop the cords (active cord, bipolar cord, neutral electrode cord) or bundle cords

together with cords belonging to other medical equipment. The high frequency signals

or spark discharge noise generated by the unit may interfere with the operation of

other medical equipment.

Do not use the electrosurgical unit in a location exposed to strong electromagnetic

radiation (microwave or short-wave medical treatment equipment, Magnetic

Resonance Imaging, radio or mobile phone equipment). Electrosurgical unit

malfunction can occur.

CAUTION

Unsuitable temperature and humidity

The electrosurgical unit should only be used under the conditions as described in

chapter 14.4 (Technical data). Use under other conditions may impede normal

performance and / or result in equipment damage.

1–2

WB135742-W14

Page 9

Olympus ESG-100

Maintenance Manual

Accessories

WARNING

Mechanical stress

Do not apply excessive bending, straining, or squeezing force to any cords. It may

cause malfunction.

CAUTION

Non-compatible accessories and accessory damage

The electrosurgical unit shall only be used with compatible accessories. When

connecting accessories (cords, electrodes, instruments) avoid output settings where

the maximum output voltage of the electrosurgical unit may exceed the rated

accessory voltage (refer to chapters 14.1, Mode characteristics, 14.3 Output

characteristics, and the instructions for use of the accessory).

Refer to chapter 14.4 (Technical data) for a list of compatible neutral electrodes.

Before use, the electrosurgical unit and accessories must be examined for damage. All

communication cables and its plugs must be free of scratches and cracks. Cables and

accessories with damaged insulation or connections must not be used.

Set the power levels to the lowest setting before testing an accessory.

Electric shock

WARNING

Grounding failure

To prevent the risk of electric shock, the housing of the electrosurgical unit must be

grounded. Always connect the power cord plug to a properly grounded wall outlet. Do

not use a 3-pin / 2-pin adapter, as it can impair safe operation of the unit.

WARNING

User shock

To prevent user shock, malfunction and damage of the electrosurgical unit, keep

liquids away from all electrical equipment.

When taking measurements or troubleshooting of the electrosurgical unit, take

appropriate precautions, such as using isolated tools and equipment, using the “one

hand rule,” etc.

CAUTION

Injury during servicing

When the housing is opened, there is a danger of electric shock. The unit must only be

serviced by authorised technicians.

Burns

WARNING

User

The maximum output voltage characteristics of the electrosurgical unit are shown in

the diagrams in chapter 14.3 (Output characteristics). When setting the power level,

first set it to a low level and increase it gradually. If the output is initially set to a high

level, the electrode’s insulation may be damaged and cause user burns.

High frequency, high voltage signals that can cause severe burns are present in the

monopolar / bipolar sockets described in this maintenance manual. Take appropriate

precautions when testing and troubleshooting this area of the electrosurgical unit.

WB135742-W14

1–3

Page 10

Maintenance Manual

Olympus ESG-100

Fire / Explosion

DANGER

Ignitable anaesthetics / fire supporting gases

The risk of flammable gases or other materials being ignited exists with any contact of

electrical energy. Precautionary measures must be taken to keep flammable materials

and substances away from an active electrosurgical unit (do not use flammable

anaesthetics, nitrous oxide or oxygen). Otherwise, explosion or fire may result and

cause serious injuries. This electrosurgical unit is not explosion-proof. Do not use the

unit within an explosion zone.

WARNING

Ignitable cleaning- and disinfection agents

Flammable agents used for cleaning and disinfection must be allowed to evaporate

before the electrosurgical unit is used and maintained.

Non-flammable agents should be used for cleaning and disinfection wherever possible.

WARNING

Risk of fire

Disconnect the power plug before changing the fuses! Replace fuses as marked. The

fuses must only be replaced by authorised technicians.

Hazards and complications

WARNING

Contamination

The electrosurgical unit may be contaminated with infections materials; therefore, all

surfaces of the unit’s housing should be cleaned before maintaining according to

chapter 7.1 (Cleaning).

WARNING

Output performance

Should any abnormal output be suspected during operation, immediately terminate the

use of the equipment by releasing the footswitch. If the footswitch does not react,

switch off the electrosurgical unit. Otherwise, malfunction of the equipment may cause

an unintended increase in output.

CAUTION

Unit defect

To prevent electrosurgical unit damage, never short-circuit electrodes (accessories,

neutral electrodes).

In the event of a defect or malfunction in the unit, an undesirably high output power

may be emitted.

1–4

WB135742-W14

Page 11

Olympus ESG-100

2

Maintenance Manual

General description

The ESG-100 electrosurgical unit enables the user to perform common monopolar

and bipolar applications. Both can be operated in cutting and coagulation modes. The

electrosurgical unit is equipped with a user friendly display that allows the user to

select from a list of optimized modes. All settings are saved automatically and are at

the user’s disposition when switching on the electrosurgical unit the next time or when

the user changes the modes during a procedure.

The electrosurgical unit is equipped with a high voltage power supply which allows fast

control of the output resulting in safely controlled tissue effects and protection against

over- and under-dosage. In addition, the integrated high power cut support (HPCS) is

a precondition for optimized cutting procedures without initial delay.

Another feature of the electrosurgical unit is the fast spark monitor (FSM). This

technology measures the spark intensity in intervals of a few milliseconds when

cutting tissue. The fast spark monitor ensures the application of output powers that are

as low as possible and as much as necessary to achieve well defined tissue effects.

Moreover, the contact quality monitor (CQM) analyses continuously the contact

resistance of the neutral electrode, ensuring a safe application and minimizing the risk

of thermal injuries to the patient. The contact quality monitor status is continuously

displayed by visual indicators.

Finally, the leakage protection sensor (LPS) automatically monitors the high frequency

leakage current through the patient and produces a visual and acoustic signal if the

current is too high.

WB135742-W14

2–1

Page 13

Olympus ESG-100

Maintenance Manual

3

Symbols, definitions and functions

3.1

Symbols and descriptions

3.1.1

Front panel

Power on / off

Caution

Toggle between modes

Defibrillation proof type CF applied part

(cardiac application)

Up

Down

Bipolar cutting

Bipolar coagulation

Monopolar cutting

Monopolar coagulation

Output insulated from earth (connection for

neutral electrode)

Footswitch assignment

Neutral electrode – non-split type

Neutral electrode – split type

WB135742-W14

3–1

Page 14

Maintenance Manual

3.1.2

Olympus ESG-100

Rear panel

Manufacturer

Date of manufacture

Serial number

Reference number

Indication of the direction of higher volume

Loudspeaker

Footswitch connection

Interface for pump connection

Operating instructions

Waste electrical and electronic equipment

Fuse

Non-ionizing electromagnetic radiation

Product carries the CE mark

3–2

WB135742-W14

Page 15

Olympus ESG-100

3.1.3

Maintenance Manual

Packaging

Keep away from rain

Fragile; handle with care

This way up

Temperature

storage

limit

during

transport

and

Stacking limit by number (including lowest

box)

Atmospheric pressure

transport and storage

limitation

during

Relative humidity limitation during transport

and storage

Quantity

WB135742-W14

3–3

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Maintenance Manual

3.2

Olympus ESG-100

Front panel

Level display (21)

Up / down button (6 / 5)

Error indicator (8)

Mode display (22)

Power switch (0)

Toggle button (7)

Bipolar cut

mode indicator (9)

Bipolar cut select button (1)

Activation indicator bipolar cut (13)

Footswitch assignment to bipolar

connector indicator (17)

Bipolar connector (23)

Activation indicator bipolar coagulation (14)

Bipolar coagulation mode indicator (10)

Bipolar coagulation select button (2)

Contact quality

monitor

indicator for

split neutral

electrode (20)

Neutral electrode

connector (25)

Contact quality

monitor indicator

for non-split neutral

electrode (19)

Monopolar coagulation

select button (4)

Monopolar coagulation

mode indicator (12)

Activation indicator

monopolar coagulation (16)

Footswitch assignment to

monopolar connector indicator (18)

Monopolar connector (24)

Activation indicator monopolar cut (15)

Monopolar cut select button (3)

Monopolar cut mode indicator (11)

3–4

WB135742-W14

Page 17

Olympus ESG-100

3.2.1

Maintenance Manual

Buttons / Switches

0

Power switch

This switch turns on and off the electrosurgical unit.

1

Bipolar cut select button

This button is used for the selection of a bipolar cutting mode. The level

display (21) shows the selected power level. The mode display (22) shows

the selected mode.

2

Bipolar coagulation select button

This button is used for the selection of a bipolar coagulation mode. The level

display (21) shows the selected power level. The mode display (22) shows

the selected mode.

3

Monopolar cut select button

This button is used for the selection of a monopolar cutting mode. The level

display (21) shows the selected power level. The mode display (22) shows

the selected mode.

4

Monopolar coagulation select button

This button is used for the selection of a monopolar coagulation mode. The

level display (21) shows the selected power level. The mode display (22)

shows the selected mode.

6/5

Up / down button

These buttons increase / decrease the value displayed at level display (21)

during normal operation.

7

Toggle button

This button switches to the next mode shown in the mode display (22).

WB135742-W14

3–5

Page 18

Maintenance Manual

3.2.2

3–6

Olympus ESG-100

Indicators

8

Error indicator

This indicator illuminates red if any error occurs.

9

Bipolar cut mode indicator

This indicator signals a bipolar cutting selection.

10

Bipolar coagulation mode indicator

This indicator signals a bipolar coagulation selection.

11

Monopolar cut mode indicator

This indicator signals a monopolar cutting selection.

12

Monopolar coagulation mode indicator

This indicator signals a monopolar coagulation selection.

13

Activation indicator bipolar cut

This indicator signals a bipolar cutting activation.

14

Activation indicator bipolar coagulation

This indicator signals a bipolar coagulation activation.

15

Activation indicator monopolar cut

This indicator signals a monopolar cutting activation.

16

Activation indicator monopolar coagulation

This indicator signals a monopolar coagulation activation.

17

Footswitch assignment to bipolar connector indicator

This indicator signals the footswitch assignment to the bipolar connector.

When a bipolar cutting or coagulation mode is selected this indicator

illuminates and both modes can be activated by the footswitch.

18

Footswitch assignment to monopolar connector indicator

This indicator signals the footswitch assignment to monopolar connector.

When a monopolar cutting or coagulation mode is selected this indicator

illuminates and both modes can be activated by the footswitch.

19

Contact quality monitor indicator for non-split neutral electrode

This indicator illuminates green if a non-split neutral electrode is connected.

20

Contact quality monitor indicator for split neutral electrode

This indicator illuminates green if a split neutral electrode is connected and

the contact resistance is within an acceptable range. The indicator illuminates

red if the split neutral electrode is not connected or applied properly (e.g. bad

contact quality) or no neutral electrode is connected (in both cases the

activation of monopolar output is disabled).

WB135742-W14

Page 19

Olympus ESG-100

3.2.3

Maintenance Manual

Displays

21

22

Level display

This display shows the currently selected power level.

1…120

Power level

Err

Error notice

InF

Information notice

Mode display

This display shows the currently selected mode during normal operation.

Cut

Cutting mode

PulseCut

Pulsed cutting mode

SoftCoag

Soft coagulation mode

ForcedCoag

Forced coagulation mode

RFCoag

Controlled tissue coagulation with acoustic

resistance feedback (radiofrequency coagulation)

RFCoag + RCAP

Deep tissue coagulation with resistance controlled

automatic power (radiofrequency coagulation)

Mid.Ped. -> Toggle

Middle pedal of the footswitch is functioning as a

toggle pedal if the peristaltic pump unit is

disconnected

Mid.Ped. -> Pump

Middle pedal of the footswitch is activating the

pump flow with connected peristaltic pump unit

Error: No.

Error notice and related error number

Text / No.

Information notice with related text or number

NOTE

3.2.4

The mode display messages may depend on the language setting of

the electrosurgical unit.

Connectors

23

Bipolar connector

This terminal connects the plug of the bipolar applicator.

24

Monopolar connector

This terminal connects the plug of the monopolar applicator.

25

Neutral electrode connector

This terminal connects the plug of the neutral electrode.

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3–7

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Maintenance Manual

3.3

Olympus ESG-100

Rear panel

Volume control (31)

Equipotential bonding connector (28)

Type plate (30)

Communication port peristaltic pump unit (27)

Footswitch connector (26)

3–8

Mains connector with integrated fuses (29)

26

Footswitch connector

This terminal connects the footswitch with the electrosurgical unit, so that

cutting and coagulation modes can be activated by the footswitch.

27

Communication port for peristaltic pump unit AFU-100

This terminal is used for the communication between the electrosurgical unit

and the peristaltic pump unit.

28

Equipotential bonding connector

This terminal is used for potential equalization.

29

Mains connector with integrated fuses

This terminal serves as a connection to the mains power supply.

30

Type plate

The type plate contains specific information about the electrosurgical unit

regarding type of device, reference number (REF), line voltage range,

output power classification, serial number and the registered office of the

manufacturer.

31

Volume control

This knob is used for adjusting the output volume.

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Olympus ESG-100

Maintenance Manual

4

Accessories

4.1

Footswitch

Cut pedal (32)

Middle pedal (34)

Coagulation pedal (33)

Footswitch plug (35)

32

Cut pedal (yellow color)

This pedal is used to activate the selected cutting mode.

33

Coagulation pedal (blue color)

This pedal is used to activate the selected coagulation mode.

34

Middle pedal

This pedal switches between the modes (see the following explanation) or

activates the optional peristaltic pump unit (see chapter 4.4, Peristaltic pump

unit AFU-100 and communication cable).

35

Footswitch plug

Connects the footswitch with the electrosurgical unit on the rear panel.

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Maintenance Manual

Olympus ESG-100

The footswitch middle pedal (34) may have three different functions:

1)

If the peristaltic pump unit is connected and switched on, the footswitch middle

pedal (34) activates the pump flow.

2)

If there is no communication of the electrosurgical unit with the pump, the user

has the possibility to choose between two functionalities:

2a) The user toggles between the modes as it is done by the toggle button (7) at the

front panel (see fig. 4.1). The change will be indicated by a beep tone. This is the

default setting.

Example: A bipolar coagulation mode is preset (e.g. SoftCoag). By pressing the

footswitch middle pedal (34) the user toggles between the bipolar modes (e.g.

RFCoag -> RFCoag + RCAP -> SoftCoag).

2b) The user changes either between monopolar cut and monopolar coagulation or

between bipolar cut and bipolar coagulation mode without using one of the select

buttons (1, 2, 3, 4) at the front panel (see fig. 4.2). The change will be indicated

by a beep tone.

Example: A monopolar cut mode is preset (e.g. Cut 1). By pressing the footswitch

middle pedal (34) the user changes to a monopolar coagulation mode (e.g.

ForcedCoag 1). The last used coagulation mode will be called.

To use the function 2b), change the footswitch function in the service menu as

described in chapter 12 (Service operation mode).

SoftCoag

Monopolar cut

Monopolar coagulation

Bipolar cut

Bipolar coagulation

RFCoag

RFCoag + RCAP

Fig. 4.1: Example of toggling

between bipolar modes

4.2

Fig. 4.2: Example of toggling between cut and

coagulation modes

P-cord

The P-cord (Olympus REF: MAJ-814) is a separate accessory.

Lever-locking

arm (38)

Plug on the

unit side (36)

Clamp (37)

4–2

36

Plug on the unit side

This plug connects the P-cord to the electrosurgical unit.

37

Clamp

This clamp connects the neutral electrode to the P-cord.

38

Lever-locking arm

This arm secures the connector of the neutral electrode with the clamp.

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Olympus ESG-100

4.3

Maintenance Manual

A-cord

The A-cord (Olympus REF: MH-969) is a separate accessory.

Plug on the

unit side (39)

4.4

Plug on the

accessory side (40)

39

Plug on the unit side

This plug connects the A-cord to the electrosurgical unit.

40

Plug on the instrument side

This plug connects the A-cord to the instrument side.

Peristaltic pump unit AFU-100 and communication cable

The electrosurgical unit together with the peristaltic pump unit can build a system as

shown in fig. 4.3.

Fig. 4.3: System of ESG-100 and

AFU-100 (REF: WB950167)

NOTE

Fig. 4.4: Communication cable

(REF: WB950241)

It is recommended to position the electrosurgical unit on top of the

peristaltic pump unit to avoid spilling of liquids over the electrosurgical

unit.

Correct communication is shown by the assignment indicator of the

pump unit.

For recommended combinations of equipment and accessories see

chapter 13 (System chart).

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Olympus ESG-100

5

Maintenance Manual

Installation

The unit must be properly installed by Olympus or by a person or firm commissioned

and authorised by the manufacturer.

Prepare the electrosurgical unit and other equipment to be used with this

electrosurgical unit before each use. Refer to the instructions for use of the equipment,

and install and connect all equipment as described on the following pages.

5.1

Installation of equipment

CAUTION

Install the unit on a stable, level surface. Otherwise, the unit could fall,

causing equipment damage and / or injury to the user.

If the electrosurgical unit is placed on a cart, the cart must be of

adequate strength and size to hold the unit securely.

Never place the electrosurgical unit on its side or upside down.

Otherwise, the electrosurgical unit may not work correctly.

The rear panel of the electrosurgical unit has protruding housing

elements. Take precaution, otherwise this can cause injury to the user.

If the electrosurgical unit is lifted up, do not hold the unit at the fuse

holder at the rear panel to prevent damage of the unit.

NOTE

Before using an optional item, thoroughly review and understand the

instructions for use provided with that item and check the compatibility

with the electrosurgical unit.

Specifications, design and accessories are subject to change without

any notice or any obligation of the manufacturer.

5.2

Connection to an AC mains power supply

1)

Confirm that the power of the electrosurgical unit is off.

2)

Connect the power cord to the mains connector (29) of the electrosurgical unit

(see fig. 5.1).

3)

Connect the power plug of the power cord directly to a grounded wall outlet which

meets the power requirements indicated on the electrical rating plate on the rear

panel of the electrosurgical unit.

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Maintenance Manual

Fig. 5.1:

Olympus ESG-100

Connection of the power cord

DANGER

Connect the power plug of the power cord directly to a grounded wall

outlet or to a multiple power socket outlet equiped with an insulating

transformer of protection class I, conforming to IEC 60601-1. The

multiple power socket outlet shall conform with the requirements of the

IEC 60601-1-1 standard. In this case, observe the maximum permitted

current or power loading of the multiple power socket outlet and the

insulating transformer.

WARNING

Firmly plug in the power cord so it will not accidentally be dislodged

during the operation.

CAUTION

Always use the power cord provided with the electrosurgical unit or a

cable of similar quality (see chapter 14.4, Technical data). Never

attempt to modify the power cord.

If the same circuit breaker is used to supply power to other electrical

equipment, carefully consider the power requirements of the additional

equipment and use circuit breakers that have ample capacity.

Otherwise, the electrosurgical unit does not work correctly.

Portable multiple power socket outlets must not be placed on the floor.

Do not use an additional extension cable or other multiple power

socket outlets that are not expressly approved by the manufacturer for

joint use.

NOTE

Before connecting to the power supply, check that the supply voltage

agrees with the electrical data on the type plate of the electrosurgical

unit.

If the voltage of the facility is different from the voltage indicated on the

type plate of the electrosurgical unit, contact Olympus.

5–2

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Olympus ESG-100

5.3

Maintenance Manual

Equipotential bonding

To increase electrical safety, the unit can be connected to the equipotential bonding

system of the treatment room. All equipment housings that come into contact with the

patient are electrically connected in order to prevent low-frequency electrical currents

from endangering the patient in the event of a defect in the conventional protective

conductor system.

5.4

Connection of footswitch

Before connecting, confirm that the footswitch plug (35) is free of scratches and cracks

and that the footswitch pedals (32 / 33) are not damaged. Align the footswitch plug

(35) so that the keying is facing down. Insert the footswitch plug (35) into the

footswitch connector (26) of the electrosurgical unit on the rear panel and rotate the

fastener ring fully clockwise to tighten it (see fig. 5.2).

Fastener ring

Fig. 5.2:

Connection of the footswitch

WARNING

Connect the footswitch plug securely to the electrosurgical unit.

Otherwise, high frequency output may not be activated.

The footswitch plug is not waterproof, and liquid such as water must

not get into the plug.

Do not connect products other than the footswitch for this

electrosurgical unit to the footswitch connector (26). Otherwise, the

footswitch might not function and may cause user injury and / or

damage of the equipment.

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Maintenance Manual

5.5

Olympus ESG-100

Connection to the peristaltic pump unit AFU-100

Align the plugs of the communication cable that the keying is facing down and insert

the plugs into the communication ports on the rear panel of the electrosurgical unit

and the peristaltic pump unit and rotate the fastener rings fully clockwise to tighten it

(see fig. 5.3).

Fig. 5.3:

NOTE

5–4

Connection of the electrosurgical unit and the peristaltic pump unit

If the communication to the peristaltic pump unit is established and the

peristaltic pump unit is switched on, the middle pedal (34) of the

footswitch activates the pump flow.

WB135742-W14

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