PHYSIO CONTROL
Beds, Chairs, Stretchers and Stools
Power-PRO XT Maintenance Manual Stretcher Rev A Feb 2016
Maintenance Manual
188 Pages
Preview
Page 1
Power-PRO™ XT 6506
Maintenance Manual
2016/02 A.0
6506-009-002 REV A
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sample text
Symbols
Refer to instruction manual/booklet
Operating instructions
CE mark European authorized representative General warning
Caution
Warning; crushing of hands
Warning; non-ionizing radiation
No pushing
Do not lubricate Catalogue number Lot (batch) code
Serial number
For US Patents see www.stryker.com/patents Manufacturer Date of manufacture Safe working load
Type B applied part
Lift here
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Symbols Medical Equipment Classified by Underwriters Laboratories Inc. With Respect to Electric Shock, Fire, and Mechanical Hazards Only in Accordance with ANSI/AAMI ES60601-1: 2005 and CAN/CSA-C22.2 No. 60601-1:08. Direct current
~
Alternating current Class II electrical equipment: equipment in which protection against electric shock does not rely on basic insulation only, but in which additional safety precautions such as double insulation or reinforced insulation are provided, there being no provision for protective earthing or reliance upon installation conditions. Dangerous voltage
SMRT power system
Extend Retract IPX0
Non-protected
IPX6
Protection from powerful water jets In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local distributor for return and/or collection systems available in your country.
WEEE Directive (2012/96/EC). Contains cadmium.
Cd The Rechargeable Battery Recycling Corporation (RBRC) is a non-profit, public service organization that promotes the recycling of portable rechargeable batteries. Batteries must be delivered to a battery collection site. Visit the RBRC website (www.rbrc.org) to find a nearby collection site or call the phone number shown on the recycling symbol.
Contains nickel cadmium cells and should be recycled accordingly
DATA
_
+
Battery terminal identification (data line, negative, and positive)
KRX 23/44
Ni-Cd cell identification per IEC 61951-1:20 03
2300 mAh (1.2A/2h)
Battery capacity, typical charge, and duration
< 60s
> 300s
Cot duty cycle: 16.7% (less than 60 seconds on, more than 300 seconds off)
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Symbols This device complies with Part 18 of the FCC rules Two person lift This way up
Fragile, handle with care
Keep dry
450 lb /205 kg weight capacity
Do not stack more than three high
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U.S.A. TRA Registered No: ER35122/14 Dealer No: DA35173/14
English text below this symbol is intended for USA audiences only
Registered in United Arab Emirates by the Telecommunications Regulatory Authorities
Product complies with applicable EMC standards in Australia/New Zealand 50
Approved by independent communications authority of South Africa Box manufacturer’s certificate - this packaging box has a minimum test value of 500 lb per sq. in
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sample text
Table of Contents Warning/Caution/Note Definition...6 Summary of safety precautions ...7 Pinch points ...8 Mechanical stability ...8 Introduction ... 10 Product description ... 10 Indications for use ... 10 Expected service life ... 11 Contraindications... 11 Specifications - Power-PRO ... 11 Standards with required options... 12 Specifications - SMRT ... 13 Product illustration - Power-PRO ... 14 Product illustration - SMRT ... 15 Contact information... 16 Serial number location - Power-PRO... 16 Serial number location - SMRT ... 16 Date of manufacture ... 16 Cleaning... 17 Cleaning procedure ... 17 Suggested cleaners ... 17 Cleaning the charger... 18 Cleaning the battery... 18 Preventive maintenance... 20 Lubrication... 20 Regular inspection and adjustments ... 20 Every month or two hours ... 20 Every three months or six hours ... 21 Every six months or 12 hours ... 22 Every 12 months or 24 hours... 22 Maintenance record ... 24 Training record ... 25 Quick reference replacement parts ... 26 Quick reference replacement parts ... 26 Quick reference replacement parts ... 27 Troubleshooting ... 29 Electronics and hydraulics locator... 29 Hydraulic assembly... 30 Hydraulic assembly wiring schematics... 30 Electrical system block diagram – unload ... 31 Electrical system block diagram – load ... 32 Litter drifts (without patient weight) ... 33 Base drifts (without patient weight) ... 33
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Table of Contents Litter does not lower in the powered mode ... 33 Litter does not extend in power mode - check motor... 33 Litter does not extend in the powered mode - check the power indicator LED ... 33 Base does not retract in the powered mode... 34 Base does not extend in the manual mode ... 34 Base does not retract in the manual mode ... 34 Litter does not retract in manual mode (with patient weight) ... 34 Litter does not extend in the manual mode ... 34 High speed retract does not engage ... 34 LCD error codes - main micro ... 35 LCD error codes - safety micro... 35 Main cable assembly... 36 Main cable assembly wiring schematics ... 37 Control board assembly ... 37 Control board assembly wiring schematics... 38 SMRT charger power LED is NOT illuminated ... 38 SMRT charger will not charge the SMRT Pak ... 38 SMRT charger indicator LEDs are NOT illuminated when the Pak is inserted ... 39 12 VDC automotive cable fuse replacement... 39 A fully charged SMRT Pak does not provide sufficient power for cot operation... 39 SMRT charger indicates a SMRT Pak error (amber LED), but the Pak performs well on the cot... 40 Charger indicates a temperature delay (flashing amber LED), but the Pak is within the normal operating temperature range... 40 Service ... 41 Backrest adjustment ... 41 Head section replacement... 42 Backrest gas cylinder replacement... 42 Manual release cable adjustment ... 43 Filling the hydraulics assembly reservoir ... 44 Wheel locking force adjustment... 45 Steer-lock mechanism adjustment ... 45 Cot retaining post adjustment... 46 Cot retaining post replacement... 47 Cot retaining post replacement... 48 Hydraulic A valve or B valve replacement... 49 Hydraulic manual release valve replacement... 50 Hydraulic cylinder replacement... 51 Hydraulic hose replacement... 52 Terminal block replacement... 53 Siderail assembly replacement (standard) ... 55 Siderail assembly replacement (XPS option) ... 55 Ratchet assembly replacement (XPS option) ... 57 Release handle assembly replacement (XPS option)... 58
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Table of Contents Spring handle assembly replacement (XPS option)... 59 Cot assembly... 60 Base assembly ... 67 No wheel lock option ... 72 Single wheel lock option... 73 Dual wheel lock option... 74 Caster horn assembly... 75 Adjustable caster lock assembly ... 76 No Steer-lock option... 77 Steer-lock, optional - 6506-038-000 ... 78 Steer-lock sub assembly, head end ... 79 Wheel assembly - 6060-002-010 ... 80 Cot retaining post, right - 6085-033-000 ... 81 Optional kickstand assembly - 6085-102-000 ... 82 Kickstand sub assembly - 6085-002-016 ... 83 Outer lift tube assembly, base pivot - 6500-301-021... 84 Inner lift tube assembly, base pivot - 6500-301-022 ... 85 Inner lift tube, litter pivot, patient right assembly - 6500-001-034 ... 86 Inner lift tube, litter pivot, patient left assembly - 6500-001-035... 87 Standard siderail ... 88 Siderail assembly - 6082-026-010... 89 Outer rail sub assembly, right... 90 Outer rail sub assembly, left ... 91 Hall sensor assembly ... 92 Sensor housing assembly... 93 Siderail (XPS option), optional ... 94 XPS main assembly, right - 6500-003-034 ... 95 XPS main assembly, left - 6500-003-044... 96 Power assembly... 97 Hydraulic sub assembly - 6500-101-030... 99 Foot end assembly ... 100 Button assembly - 6500-101-016 ... 104 Trend - 6085-031-000 ... 105 Trend assembly ... 106 Gatch, optional - 6500-082-000 ... 107 Gatch assembly, optional ... 108 Gatch support assembly, optional ... 111 Fowler assembly ... 112 Standard fowler ... 113 1865 fowler option ... 114 Non-Power-LOAD compatible option... 115 Head section (Not Power-LOAD compatible) - 6506-001-020 ... 117 Head section (Power-LOAD compatible) - 6506-001-021 ... 118
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Table of Contents Head section - 6500-002-020... 119 Head section lock assembly - 6500-001-026 ... 121 In-fastener shut-off assembly, optional - 6500-001-027 ... 122 No head section oxygen bottle holder option - 6506-036-000 ... 123 Power-LOAD compatible option - 6506-127-000 ... 124 Foot end fastener assembly (Power-LOAD compatible option) ... 126 G-rated restraint package - 6500-002-030 ... 129 X-restraint package - 6500-001-430 ... 130 X-restraint package, cobalt blue - 6500-001-431 ... 131 Restraint extender, 3’ - 6082-160-050... 132 Battery pack, SMRT - 6500-033-000 ... 133 Defibrillator platform - 6506-170 -000 ... 134 Defibrillator platform common components ... 136 Equipment hook - 6500-147-000... 138 Head extension - 6100-044-000... 139 Head extension assembly - 6100-044-012 ... 140 IV pole assembly, two-stage, right - 6500-310-000... 142 IV pole assembly, three-stage, right - 6500-315-000 ... 143 IV pole assembly, two-stage, right - 6500-101-041... 144 IV pole assembly, three-stage, right - 6500-101-043 ... 145 IV pole assembly, two-stage, left - 6500-311-000 ... 146 IV pole assembly, three-stage, left - 6500-316-000 ... 147 IV pole assembly, two-stage, left - 6500-101-042 ... 148 IV pole assembly, three-stage, left - 6500-101-044 ... 149 IV pole assembly, two-stage, dual - 6500-312-000 ... 150 IV pole assembly, three-stage, dual - 6500-317-000 ... 151 Oxygen bottle holder, foot end - 6500-240-000 ... 152 Oxygen bottle holder assembly - 6500-101-040 ... 153 Oxygen bottle holder, fowler - 6500-241-000 ... 154 Removable oxygen bottle holder - 6080-140-000... 155 Retractable head section oxygen bottle holder - 6085-046-000 ... 156 Base storage net - 6500-160-000 ... 157 Backrest pouch - 6500-130-000 ... 158 Head end storage flat - 6500-128-000 ... 159 Transfer flat - 6005-001-001... 160 Mattress, standard - 6500-002-150 ... 161 Mattress, standard, grey - 6506-002-150 ... 162 Mattress, gatch bolster (XPS option) - 6500-003-130 ... 163 Safety hook, short - 6060-036-017/ Safety hook, long - 6060-036-018/ Safety hook, J - 6092-036-018 ... 164 Recycling passport ... 165 Recycling passport ... 166 Recycling passport ... 167 Recycling passport ... 168
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Table of Contents EMC information ... 174 Warranty ... 179 Warranty exclusion and damage limitations... 179 To obtain parts and service... 180 Return authorization... 180 Damaged product... 180 International warranty clause ... 180
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Warning/Caution/Note Definition The words WARNING, CAUTION , and NOTE carry special meanings and should be carefully reviewed.
WARNING Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe potential serious adverse reactions and safety hazards.
CAUTION Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the user or patient or damage to the product or other property. This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse. Note: Provides special information to make maintenance easier or important instructions clearer.
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Summary of safety precautions Carefully read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
WARNING •
Always keep your hands clear of the red safety bar pivots when you load, unload, or change the height position of the cot.
• •
Always use both hands when you transport the cot. Always use any appropriate personal protective equipment, such as goggles or respirator, to avoid the risk of inhaling contagion during cleaning. Use of power washing equipment can aerate contamination that collects during the use of the product.
•
Always wipe the product with clean water and dry after cleaning. Some cleaning products are corrosive in nature and may cause damage to the product. Failure to properly rinse and dry the product leaves a corrosive residue on the surface of the product and may cause premature corrosion of critical components.
•
Always wear insulated rubber gloves, in addition to personal protective equipment, when cleaning the SMRT Pak to reduce the risk of injury.
• •
Always disconnect the SMRT charger from the wall outlet before cleaning to avoid the risk of electrical hazards. Do not spray fluid directly onto the SMRT charger.
• •
Do not power wash the SMRT charger. Do not immerse the SMRT charger in water or allow water to collect on top of the SMRT charger to avoid the risk of electric shock. Always use only non-conductive materials to wipe the SMRT Pak.
• •
Always refer to the disinfectant’s Material Safety Data Sheet (MSDS) to verify the pH range. Disinfectants with pH levels higher than 10.5 may cause the SMRT Pak housing material to crack.
• •
Do not directly handle or make contact with the SMRT Pak terminals while cleaning to avoid the risk of injury. Do not immerse the SMRT Pak in liquid to reduce the risk of electric shock.
•
Do not use solvents, lubricants, or other chemicals to clean the SMRT Pak unless otherwise directed.
•
Always relieve pressure before you disconnect hydraulic or other lines. Escaping fluid under pressure can penetrate the skin and cause serious injury. Tighten all connections before you apply pressure. If an accident occurs, see a doctor immediately.
•
Do not use bare hands to check for hydraulic leaks.
CAUTION •
Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.
•
Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation resulting in injury to patient or operator. Modifying the product also voids its warranty.
•
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense.
•
Do not steam clean or ultrasonically clean the product.
• •
Do not exceed 180 °F (82 °C) as the maximum water temperature. Do not exceed 1500 psi (130.5 bar) as the maximum water pressure. If you are using a hand held wand to wash the product, keep the pressure nozzle at a minimum of 24 in. (61 cm) from the product.
•
Always allow to air dry.
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Summary of safety precautions CAUTION (CONTINUED) • •
Always remove the battery before you wash the cot. Do not steam clean or ultrasonically clean the SMRT Pak.
• •
Always use authorized parts to avoid the risk of product damage. Always check hoses and lines regularly to avoid damage to the cot. Check and tighten loose connections. Hydraulic lines, hoses, and connections can fail or loosen due to physical damage, kinks, age, and environment exposure. Do not tip the cot onto its load wheels and actuate the product as this will allow air to enter the hydraulic system.
• •
The cot retaining post is shipped pre-configured for an X-frame cot. If the fastener has been configured for an Hframe cot, you must adjust the retaining post to accommodate the fastener.
Pinch points WARNING Always keep your hands clear of the red safety bar pivots when you load, unload, or change the height position of the cot.
Figure 1: Pinch points
Mechanical stability WARNING Always use both hands when you transport the cot.
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Summary of safety precautions Mechanical stability (Continued)
Figure 2: Mechanical stability Notes • If the cot is on a plane steeper than five degrees, place the cot in the lowest position. • Do not use the defibrillator option and the foot end oxygen bottle holder option at the same time.
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Introduction This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance of this product.
CAUTION •
Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this manual.
•
Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation resulting in injury to patient or operator. Modifying the product also voids its warranty.
Notes • This manual is a permanent part of the product and should remain with the product even if the product is sold. • Stryker continually seeks advancements in product design and quality. This manual contains the most current product information available at the time of printing. There may be minor discrepancies between your product and this manual. If you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.
Product description The Stryker Model 6506 Power-PRO™ XT cot is a powered ambulance cot that consists of a platform mounted on a wheeled X-frame designed to support and transport a maximum weight of 700 lb (318 kg) in pre-hospital and hospital environments. The device is collapsible for use in emergency vehicles and has an adjustable load height feature to allow the device to be set to different ambulance deck heights for proper body mechanics during loading and unloading. The NiCd batterypowered hydraulic lift system allows operators to raise and lower the cot using the powered controls, while duplicate footend controls on the upper and lower lift bars accommodate different operator positions or sizes. The cot is equipped with a manual back-up release handle to allow the operation of cot functions in the event of power loss. The device is equipped with a retractable head section for 360-degree mobility in any height position, side rails, patient securement straps, an adjustable pneumatic backrest, and various optional accessories that assist with the transport of a patient. Maximum patient comfort is attainable with the three different litter positions of shock, flat leg, and optional knee gatch positioning. The SMRT™ power system consists of a SMRT charger and a SMRT Pak. The SMRT Pak powers the hydraulic lift system of the Stryker powered ambulance cots.
Indications for use The Stryker Power-PRO XT is a powered wheeled stretcher, which is intended to support and transport the entire body of a traumatized, ambulatory, or non-ambulatory human patient (includes infants and adults). The battery-powered hydraulic lift system is intended to help reduce the effort required by the operator to raise and lower the cot. The device is designed to support patients in a supine (horizontal) or sitting position and facilitate the transportation of associated medical equipment (such as oxygen bottles, monitors, or pumps) in emergency or transport vehicles. This ambulance cot is intended to be used in pre-hospital and hospital environments, and in emergency and non-emergency applications. It is rated to a maximum capacity of 700 lb (318 kg) (sum of the patient, mattress, and accessory weight) and the intended operators of the device are trained professionals including emergency medical service and medical care center personnel, as well as medical first responders. Power-PRO XT is not intended for extended stay or use as a hospital bed or in devices that modify air pressure, such as hyperbaric chambers.
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Introduction Expected service life Power-PRO has a seven year expected service life under normal use conditions and with appropriate periodic maintenance. The SMRT charger has a seven year expected service life under normal use conditions and with appropriate periodic maintenance. The SMRT Pak battery has a two year expected service life under normal use conditions.
Contraindications None known.
Specifications - Power-PRO 700 lb
318 kg
Maximum unassisted lift capacity 1
500 lb
227 kg
Backrest articulation/shock position (standard fowler 6506-012-003)
0° to 73°/+15°
Backrest articulation/shock position (1865 fowler option - 6506-012-004)
0° to 75°/+15°
Overall length/minimum length/width
81 in./63 in./23 in.
206 cm/160 cm/58 cm
Height 2
Adjustable from 14 in. to 41.5 in.
Adjustable from 36 cm to 105 cm
Weight 3
125 lb
57 kg
Caster diameter/width
6 in./2 in.
15 cm/5 cm
Minimum operators required for loading/ unloading an occupied cot
2
Minimum operators required for loading/ unloading an unoccupied cot
1
Recommended fastener systems
Model 6370 or 6377 Floor mount type, Model 6371 Wall mount type, Model 6390 Power-LOAD
Recommended loading height 4
Up to 36 in.
Up to 91 cm
Recommended working height (excluding mattress)
15.75 in.
40 cm
Hydraulic oil
Stryker part number 6500-001-293
Safe working load Note: Safe working load indicates the sum of the patient, mattress, and accessory weight.
Power system Battery
24 VDC NiCd - SMRT power system
Charger
100-240 VAC 1.20 A, 50/60 Hz or 12 VAC 4.16 A - SMRT power system
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Introduction Specifications - Power-PRO (Continued) Cot duty cycle
16.7% (less than 60 seconds on, more than 300 seconds off)
Standards (cots and chargers)
ANSI/AAMI ES60601-1: 2005, CAN/CSA-C22.2 No. 60601-1:08, KKK-A-1822 For standards that require specific options, see Standards with required options on page 12.
1 Cot loads over 300 lb (136 kg) may require additional assistance to meet the set cot load height. 2 Height measured from bottom of mattress at seat section to ground level. 3 Cot is weighed with one battery and without mattress and restraints. 4 Set the cot height to any ambulance deck height that ranges from 26 in. to 36 in. (66 cm to 91 cm).
Stryker reserves the right to change specifications without notice. Power-PRO XT is designed to conform to the Federal Specification for the Star-of-Life Ambulance (KKK-A-1822). Power-PRO XT is designed to be compatible with some competitive cot fastener systems. The yellow and black color scheme is a proprietary trademark of Stryker Corporation. Stryker hereby declares that this Power-PRO is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Contact Stryker Medical at 3800 E. Centre Ave. Portage, MI 49002 Attn. Regulatory Affairs to obtain a copy of the original declaration of conformity. Labels may be unreadable from a viewing distance greater than 12 inches. Operation
Environmental conditions Temperature
Storage and transportation
130 °F (54 °C) -30 °F (-34 °C)
Relative humidity
130 °F (54 °C) -30 °F (-34 °C)
93%
93%
0%
Atmospheric pressure
0% 1060 hPa
700
1060 hPa 700
CAUTION This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense.
Standards with required options To be compliant with the standards, you must install the following required options on your cot.
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Introduction Standards with required options (Continued) Note: Compatible cot is loaded into Power-LOAD in powered mode for crash testing. Option selection Standard
Restraint package
Mattress
SAE J3027 and AS/NZS4535 crash-test standards with the use of a crashrated fastener
X-restraint package (6500001-430)
Knee gatch bolster mattress (6500-002150/6506-002-150) or XPS mattress (6500-003-130) (depending on cot siderail)
BS EN 1789:2007+A2 :2014 crash-test standards with the use of a crash-rated fastener
G-rated restraint package (6500-002-030) or Xrestraint package (6500001-430)
Knee gatch bolster mattress (6500-002150/6506-002-150) or XPS mattress (6500-003-130) (depending on cot siderail)
Option
BS EN 1865-3:2012 +A1:2015
XPS option (6506-040-000)
BS EN 1865-2:2010 +A1:2015
1865 fowler option (6506012-004)
Specifications - SMRT SMRT charger
SMRT Pak
AC power supply
Electrical input
13.9 VDC 4.16 A
Not applicable
100-240 VAC 1.20 A 50/60 Hz
Electrical output
Open circuit 40 VDC 1.20 A
24 VDC NiCd
12 VDC 4.16 A
Height
2.375 in. (60.325 mm)
3.25 in. (82.55 mm)
1.61 in. (40.89 mm)
Width
5.125 in. (130.175 mm)
4 in. (101.6 mm)
2.56 in. (65.02 mm)
Length
7 in. (177.8 mm)
5.75 in. (146.05 mm)
4.72 in. (119.89 mm)
Weight
1.3 lb (.59 kg)
3.8 lb (1.7 kg)
.61 lb (.28 kg)
Enclosure protection
IPX0
IPX6
IPX0
Equipment type
Not applicable
Not applicable
Class II
Approvals
ANSI/AAMI ES60601-1: 2005, CAN/CSA-C22.2 No. 60601-1:08
Not applicable
Not applicable
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Introduction Specifications - SMRT (Continued) Environmental conditions
Operation
Charging
Temperature
Storage and transportation
88 °F (31 °C)
88 °F (31 °C)
43 °F (6 °C)
43 °F (6 °C)
Relative
93%
-4 °F (-20 °C) 75%
0%
Atmospheric pressure
104 °F (40 °C)
93%
30%
0%
1060 hPa
1060 hPa
700
1060 hPa
700
500
Specifications are approximate and may vary from unit to unit or as a result of power supply fluctuations. Stryker reserves the right to change specifications without notice.
Product illustration - Power-PRO L
A B
M
C I
H J
N O
D
R
P Q
E G F K Figure 3: Power-PRO XT
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