FREEWAY FREEDOM Model IRC1 175 Operators Manual

SPECIAL NOTES

SPECIAL NOTES DANGER/WARNING/CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage. NOTICE THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THIS AEROSOL COMPRESSOR IS INTENDED FOR HOUSEHOLD USE.

WARNING DO NOT install, maintain or operate this equipment without first reading and understanding this manual. If you are unable to understand the DANGERS / WARNINGS / CAUTIONS and INSTRUCTIONS, contact a healthcare professional, dealer or technical personnel before attempting to use this equipment - otherwise injury or damage may result.

SAVE THESE INSTRUCTIONS

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TABLE OF CONTENTS

TABLE OF CONTENTS SPECIAL NOTES ... 2 TABLE OF CONTENTS ... 3 SAFETY SUMMARY ... 4 FEATURES ... 6 SPECIFICATIONS ... 7 INTRODUCTION ... 8 TRAVELING INFORMATION ... 8 THE FREEWAY FREEDOM BATTERY PACK ... 9 Installing the Freeway Freedom Battery Pack ... 9 Initial Battery Charging ... 10 Normal Battery Charging Procedures ... 10 OPERATION ... 11 Explanation of Power Indicator Lights ... 11 Power Supply Options ... 11 Operation from the Wall Outlet ... 12 Operating from the Freeway Freedom Battery Pack ... 12 Operating from a Car or a Boat ... 12 Preparing for Treatment ... 13 Taking the Treatment ... 15 After the Treatment ... 16 MAINTENANCE ... 17 Prolonging the Life of your Battery ... 17 Cleaning the Freeway Freedom ... 18 Cleaning the Sidestream Nebulizer... 19 Replacing the Air Filter ... 19 Fuse Replacement ... 20 Servicing ... 20 Accessories and Spare Parts ... 20 TROUBLESHOOTING ... 21 LIMITED WARRANTY ... 22

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SAFETY SUMMARY

SAFETY SUMMARY CAUTION "Caution: Federal law restricts this device to sale or rental by or on order of a physician, or any other practitioner licensed by the law of the state in which he practices to use or order the use of this device." Risk of electric shock. DO NOT disassemble. Refer servicing to qualified service personnel. READ THE FOLLOWING INFORMATION BEFORE OPERATING THIS PRODUCT. When using electrical products, especially when children are present, basic safety precautions should always be followed, including the following:

DANGER TO REDUCE THE RISK OF ELECTROCUTION: Always unplug this product IMMEDIATELY after using. DO NOT use while bathing. DO NOT place or store product where it can fall or be pulled into a tub or sink. DO NOT reach for product that has fallen into water. UNPLUG IMMEDIATELY. DO NOT place in or drop into water or liquid.

WARNING TO REDUCE THE RISK OF BURNS, ELECTROCUTION, FIRE OR INJURY TO PERSONS: Close supervision is necessary when this product is used by, on or near CHILDREN OR PHYSICALLY CHALLENGED INDIVIDUALS.

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SAFETY SUMMARY WARNING DO NOT operate unit longer than twenty (20) minutes CONTINUOUSLY. Allow forty (40) minutes for the unit to cool before operating again. Use this product only for its intended use as described in this manual. Use this product ONLY under a physician's direction. DO NOT use attachments NOT recommended by the manufacturer. NEVER operate this aerosol compressor if it has a damaged cord or plug, if it is NOT working properly, if it has been dropped or damaged, or dropped into water; call a qualified technician for examination and repair. Keep the cord away from HEATED or HOT surfaces. NEVER drop or insert any object into any opening. NEVER use while sleeping or drowsy. DO NOT operate where aerosol (spray) products are being used or where oxygen is being administered in a closed environment such as an oxygen tent. This unit is oil-less. DO NOT lubricate. DO NOT operate in the rain or other wet environments.

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FEATURES

FEATURES Child Mask

Mouthpiece Coiled Duratube Sidestream Nebulizer

Adult Mask

NOTE: There is a medication pocket and an identification tag on the inside flap of the carrying case. Your nebulizer, mask or mouthpiece may be stored in the storage compartment. Storage Compartment

Air Filter Cover

On/Off Switch Battery Pack (Installed)

Detachable Accessory Bag Power Indicator Lights

12V - DC Input Plug

12 volt DC lead

Nebulizer Holder Tab

AC/DC Power Pack Power Cord

NOTE: The 12 volt DC lead, AC/DC power pack and power cord may be stored in the detachable accessory bag.

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SPECIFICATIONS

MODEL IRC1175 SPECIFICATIONS Electrical Requirements:

90-240 VAC, 50-60 Hz, or 12 -14 VDC

Ambient Temperature Range:

10 C - 40 C (50 F - 104 F)

Power Wattage:

24 Watts, @ 11 ± 1 PSI

Thermal Protector:

Internal Solid State - Auto Resettable

Safety Systems:

Class II - Double Insulated

o

o

o

o

NOTE: Operating at extreme temperatures may increase treatment times.

NOTE: The Freeway Freedom unit and Battery Pack each have an internal resettable thermal fuse in case of overheating (operating longer than 20 minutes) or using incorrect polarity DC jack.

Type BF Fuse:

T3 Amp Fuse

Intake Filter:

300 micron, polyethylene

Flowrate:

Flowrate (typical): 6 lpm with Sidestream nebulizer-model # MS2400 (back pressure approximately 9.5 +/- .5 PSI)

Width: Height: Depth:

9.25-inches 6.5-inches 4.5-inches (7.5-inches w/accessory bag)

*Weight:

3.4 lbs (5.2 lbs. w/all accessories)

Battery Pack Dimensions:

3.75 x 1.4 x 2.4-inches

IMPORTANT DC Inlet Polarity:

External Positive +

* Weights given include the 1.1 lb. removable battery. Stands for Direct Current

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- Internal Negative

INTRODUCTION/TRAVELING INFORMATION

INTRODUCTION Freeway Freedom is different than other aerosol compressors because it is smaller, lighter and quieter. It has the added benefit of having batteries for complete portability. 1. Carefully unpack your Freeway Freedom. Keep the box as this may be required when returning it for servicing. 2. The battery pack will need to be charged before use. Refer to INITIAL BATTERY CHARGING in the OPERATION section of this manual. 3. The Sidestream nebulizer must be boiled in water before the first use. Refer to CLEANING THE SIDESTREAM NEBULIZER in the MAINTENANCE section of this manual. 4. Read these instructions completely before use. 5. Observe recommendations for maintenance and replacement.

TRAVELING INFORMATION NOTE: The Freeway Freedom Aerosol Compressor uses nickel metal hydride batteries which are accepted for use on most airlines. However, we strongly advise that you contact your airline before travel to ensure their approval. The AC/DC Power Pack and cord are designed to operate from U.S. and North American outlet voltages and plug configurations (90 - 240 VAC, 50 - 60Hz). By purchasing travel plug adaptors, the Freeway Freedom can be utilized around the world.

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THE FREEWAY FREEDOM BATTERY PACK

THE FREEWAY FREEDOM BATTERY PACK The Freeway Freedom battery pack contains nickel metal hydride (NiMH) cells. Refer to PROLONGING THE LIFE OF THE BATTERY in the MAINTENANCE section of this manual. A second battery pack may be purchased for emergency purposes or if extra power is required for more treatments (e.g. on a long airplane flight) between charges.

INSTALLING THE FREEWAY FREEDOM BATTERY PACK (FIGURE 1) 1. Remove the protective film covers (plastic tape) from the battery terminals before installing the Freeway Freedom battery pack. 2. Install the Freeway Freedom battery pack into the bottom of the Freeway Freedom as shown in FIGURE 1.

REAR VIEW

Freeway Freedom Freeway Freedom Battery Pack

FIGURE 1 - INSTALLING THE FREEWAY FREEDOM BATTERY PACK

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THE FREEWAY FREEDOM BATTERY PACK

INITIAL BATTERY CHARGING To maximize the capacity and life of the Freeway Freedom rechargeable batteries, FULLY charge them for 16 hours before initial use. 1. FULLY discharge the batteries by running the unit 20 minutes ON ( I ) then 40 minutes OFF ( O ) until the unit no longer runs. Repeat cycle two (2) to three (3) times. 2. Next FULLY charge the batteries for 16 hours. Now the unit is ready for regular use with the batteries. NOTE: Refer to NORMAL BATTERY CHARGING PROCEDURES in this manual for charging procedures.

NORMAL BATTERY CHARGING PROCEDURES The Freeway Freedom internal control circuit regulates the battery charging. The Freeway Freedom battery pack can be charged for as long as you require without damage. It will take approximately 16 hours to recharge a fully discharged battery. NOTE: A FULLY charged battery should provide approximately 36 minutes of treatment time between charges. 1. Ensure that the ON/OFF switch is in the OFF ( O ) position. 2. If not already installed, attach the battery pack to the Freeway Freedom. Refer to INSTALLING THE FREEWAY FREEDOM BATTERY PACK section in this manual.

CAUTION Your power supply at the DC inlet MUST BE the correct polarity (Refer to SPECIFICATIONS in this manual). The Freeway Freedom will NOT charge batteries from an incorrect polarity DC supply. 3. Connect the AC/DC power pack or 12 volt DC lead to the DC power inlet on the Freeway Freedom and connect the other end to a suitable power supply (wall or car outlet). The GREEN Charging indicator light ( ) will come ON to show that the unit is charging.

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OPERATION

OPERATION EXPLANATION OF POWER INDICATOR LIGHTS POWER INDICATOR LIGHTS GREEN ON Operating Light

YELLOW Low Power Light

GREEN Charging Indicator Light

POWER SUPPLY OPTIONS Freeway Freedom may be operated from three (3) different sources: 1. The wall outlet, using the Freeway Freedom AC/DC power pack. 2. Freeway Freedom battery pack. 3. A 12 volt DC source (such as a car or boat).

CAUTION DO NOT plug or unplug the 12 volt lead or AC/DC power pack into the DC inlet when the ON/OFF switch is in the ON ( I ) position, otherwise damage or injury may occur.

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OPERATION

OPERATION FROM THE WALL OUTLET The Freeway Freedom power pack is required for running the Freeway Freedom from AC wall outlets and to recharge the batteries when not in use. Your AC/DC power pack and cord are designed to operate from U.S. and North American outlet voltages and plug configurations (90 - 240 VAC, 50 - 60Hz). By purchasing travel plug adaptors, the Freeway Freedom can be utilized around the world. 1. Ensure that the ON/OFF switch is in the OFF (O) position. 2. Connect the Freeway Freedom AC/DC power pack to the power cord. 3. Plug the power cord into the wall and the power pack outlet lead into the Freeway Freedom DC inlet. The GREEN charging ) will come ON. indicator light( 4. Proceed to PREPARING FOR TREATMENT section in this manual.

OPERATING FROM THE FREEWAY FREEDOM BATTERY PACK 1. Ensure the AC/DC power pack or 12 volt lead is NOT plugged into the control unit panel of the Freeway Freedom. 2. Ensure that the ON/OFF switch is in the OFF ( O ) position. 3. Insert the charged Freeway Freedom battery pack into the unit. Refer to INSTALLING THE FREEWAY FREEDOM BATTERY PACK section in this manual. 4. Proceed to the PREPARING FOR TREATMENT section in this manual.

OPERATING FROM A CAR OR A BOAT The Freeway Freedom’s 12 volt lead will fit into the majority of car cigarette lighter sockets. The vehicle MUST BE a negative ground system. This is normal on practically all modern vehicles. Connection to a positive ground system cannot damage the Freeway Freedom, the unit simply will NOT operate or charge the battery from an incorrect polarity DC supply.

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OPERATION CAUTION If the unit does NOT operate, IMMEDIATELY disconnect the power supply from the DC inlet and check for correct polarity (Refer to SPECIFICATIONS in this manual). NOTE: Battery alligator clips can be purchased from an electronics retail supply company. These connect the cigarette lighter plug of the DC lead directly to a 12 volt DC battery instead of using a cigarette lighter. 1. Ensure that the ON/OFF switch is in the OFF ( O ) position. 2. Plug the 12 volt DC lead into the DC inlet. 3. Connect the 12 volt DC lead to the power supply. The GREEN ) will now come ON. Charging indicator light ( 4. Proceed to the PREPARING FOR TREATMENT section in this manual.

PREPARING FOR TREATMENT (FIGURE 2) The nebulizer kit contains all the accessories that you need for your treatment.

WARNING DO NOT begin a treatment when YELLOW LOW POWER light ( ) is illuminated. Charge the battery or use another power source. NOTE: The Freeway Freedom has been designed to be used with the Sidestream Nebulizer. Treatment times will increase if nebulizing antibiotics or using a different nebulizer. 1. Place the nebulizer in the nebulizer holder tab provided while filling with medication or when resting during treatment.

CAUTION DO NOT fill the Sidestream nebulizer near the control panel. Spilled liquid may damage the unit. 2. Dispense your prescribed medication either directly into the top of the Sidestream nebulizer, or into the base by unscrewing the chamber. Refer to nebulizer instructions.

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OPERATION 3. Connect the long hose end of the coiled duratube to the inlet on the bottom of the Sidestream nebulizer. 4. Connect either the mouthpiece (supplied) or face mask (supplied) to the Sidestream nebulizer. NOTE: Freeway Freedom is designed to nebulize 2.5 - 5cc of medication, 3 to 4 times each day. Child Mask

Adult Mask

Mouthpiece

OR

OR

Sidestream Nebulizer

Coiled Duratube

FIGURE 2 - PREPARING FOR TREATMENT

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OPERATION

TAKING THE TREATMENT CAUTION DO NOT use the Freeway Freedom for more than 20 minutes continuously in any one (1) hour. Allow a minimum of 40 minutes rest/cooling time. DO NOT operate the unit in temperatures above 104°F (40°C) or below 50°F (10°C), or place near heat sources such as radiators or fires.

WARNING DO NOT run the Freeway Freedom without an air filter as it may cause permanent damage to the compressor. 1. Turn the Freeway Freedom power switch to the ON ( I ) position and the Sidestream nebulizer will produce a fine mist. NOTE: If the Freeway Freedom does NOT operate correctly, refer to the TROUBLESHOOTING section of this manual. 2. It is suggested that you are as relaxed as possible and are sitting in an upright position to obtain the maximum benefit from the treatment. 3. It is suggested that two (2) or three (3) deeper breaths are interspersed with gentle lower chest breathing. NOTE: If you get breathless during treatment, you are probably breathing too quickly. If you want to take a short break during treatment, switch OFF ( O ) the Freeway Freedom and resume treatment after your break. NOTE: During use, the Freeway Freedom’s battery is prevented from being discharged to a level that would cause permanent damage. If the YELLOW LOW POWER light ( ) comes ON during treatment, finish the treatment. This normally indicates that between 20 to 50% of the operating time is left. This actual time will vary with each unit and the light will illuminate earlier as the batteries age. 4. When the Sidestream nebulizer begins to work intermittently and “spits”, then the treatment has finished. There is no need to nebulize every drop of your medication as there will always be a small amount left in the chamber.

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OPERATION

AFTER THE TREATMENT (FIGURE 3) 1. Disconnect the Sidestream nebulizer from the coiled duratube by gently twisting the tubing. 2. Rinse out the Sidestream nebulizer and refill with a little clean water. 3. Reconnect the coiled duratube to the Sidestream nebulizer and run the Freeway Freedom again for a few seconds in order to flush out any of the medication that has become trapped in the nebulizer jets. 4. Turn OFF (O) the Freeway Freedom and disconnect the Sidestream nebulizer from the coiled duratube by gently twisting the tubing. 5. Run your Freeway Freedom for approximately 15 seconds without the Sidestream nebulizer connected to dry out any condensation in the coiled duratube.

CAUTION When cleaning the Sidestream nebulizer (medication chamber), take great care not to damage the jet holes. DO NOT use a cleaning brush, abrasive sponge or pad as this damages the center baffle and seriously affects the performance of the Sidestream nebulizer. NEVER put paper clips, needles or any other objects into the jet holes. NEVER put the coiled duratube in any liquid. 6. Disassemble the Sidestream nebulizer into three (3) pieces: the base, the center baffle and the top as shown in FIGURE 3. Wash Sidestream nebulizer and mask or mouthpiece in warm soapy water, rinse thoroughly and air dry. NOTE: Electrical items and any other dry components may be stored in the detachable accessory bag. 7. When all parts are thoroughly dry, store them in the storage compartment on the top of the Freeway Freedom ONLY.

CAUTION NEVER store your nebulizer and medication in any other area except the storage section of the carrying case. Liquid medication may seriously damage the compressor.

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OPERATION/MAINTENANCE

Mouthpiece Top

Center Baffle

Sidestream Nebulizer

Jet Holes Base

FIGURE 3 - AFTER THE TREATMENT

MAINTENANCE

PROLONGING THE LIFE OF YOUR BATTERY The Freeway Freedom’s battery is fully sealed and requires no maintenance. It should last for approximately 2000 treatments with normal use, but may last even longer if you follow these rules: 1. Fully discharge the battery at least once a month and fully charge again. This is accomplished by running the Freeway Freedom from the battery until it stops working (approximately 10 to 12 minutes after the YELLOW LOW POWER light [ ] illuminates). After the unit is completely discharged, use the AC/DC power pack to fully charge the battery pack (approximately 16 hours). 2. Keep the battery connected to the Freeway Freedom and fully charged at all times. If you own more than one (1) battery pack ensure that it is stored fully charged. It will slowly discharge and after two (2) - three (3) months will be completely discharged.

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MAINTENANCE NOTE: If you are not using the Freeway Freedom for periods longer than one (1) month, remove the battery pack from the device and store separately. The battery pack will slowly lose charge and, dependant upon storage temperature, will be fully discharged after 2-3 months of storage. Once fully discharged the batteries will need to be fully charged (i.e. for 16 hours) and discharged several times to regain full capacity.

CAUTION Storing an extra battery completely discharged may cause permanent damage to the battery. 3. Operate your Freeway Freedom from the AC/DC power pack or from a 12 volt DC source whenever possible. 4. Avoid exposure to extreme temperatures.

WARNING DO NOT operate the unit or charge the batteries in temperatures above 104°F (40°C) or below 50°F (10°C), or place near heat sources such as radiators or fires. DO NOT dispose of the battery pack in the household waste at the end of its useful life (approx. 2000 treatments). Proper disposal at an appropriate collection site provided in your local area is strongly recommended.

CLEANING THE FREEWAY FREEDOM WARNING UNPLUG unit before cleaning. DO NOT submerge in water to clean. NEVER put the coiled duratube in any liquid. Electrical shock hazard. DO NOT remove outer case of this unit. All disassembly and maintenance of this unit MUST BE done by a qualified technician. DO NOT wipe the air filter or battery terminals.

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MAINTENANCE Your Freeway Freedom, battery pack and power pack can be cleaned by wiping with a damp cloth. The carrying case can be machine washed (40oC). Tumble dry at low temperature settings.

CLEANING THE SIDESTREAM NEBULIZER NOTE: Refer to AFTER THE TREATMENT in the OPERATING section of this manual for regular use cleaning instructions. Initially and once each week your Sidestream nebulizer should be boiled in water with two (2) drops of dish washing liquid for 5 to 10 minutes.

REPLACING THE AIR FILTER (FIGURE 4) The air filter cleans the air that you use during treatment. The air filter gets dirty over time and will need to be replaced. As soon as the air filter no longer looks white and clean (approximately 3 months) it should be changed. NOTE: The air filter will need to be changed more regularly if used in an environment with excessive dirt or smoke. 1. Remove the air filter cover and the dirty air filter. 2. Insert a clean air filter and replace the air filter cover. 3. Dispose of dirty air filter.

Air Filter Air Filter Cover

FIGURE 4 - REPLACING THE AIR FILTER 19

MAINTENANCE

FUSE REPLACEMENT The 12 volt DC lead (cigarette lighter lead) is fitted with a T3 amp fuse. This is located in the cigarette lighter plug and is removed by unscrewing the end of the cigarette lighter plug body. Replacement fuses can be purchased at your local electronics store. NOTE: The Freeway Freedom battery pack and power pack are internally fused and cannot be serviced. If you suspect a fault, contact your local Invacare Dealer for service. NOTE: The Freeway Freedom is fitted with an auto-resetting solid-state PCB fuse. This fuse does NOT require service.

SERVICING Invacare recommends that the Freeway Freedom is serviced by a qualified technician at least once a year. Accessories should be replaced regularly. It is recommended that all accessories are changed at least once a year, especially the Sidestream nebulizer and the coiled duratube if your Freeway Freedom is being used three (3) or more times a day. The air filter should be replaced every three (3) months. Refer to REPLACING THE AIR FILTER in the MAINTENANCE section of this manual for replacement procedure. If you cannot solve a problem or would like to order any spare parts, please contact your Invacare Dealer.

ACCESSORIES AND SPARE PARTS PART NO. DESCRIPTION 1114879 1114883 1114885 1114882 1114880 1110518 2001829 2001831 MS2400

AC/DC Power Pack Freeway Freedom Battery Pack Replacement Filters (Qty. 4) 12V DC Lead (Car Adapter) Carrying Case and Detachable Case Owner's Manual Coiled Duratube Tubing Power Cord Reusable Sidestream Nebulizer

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