AMX-4 + and Definium AMX 700 Battery Tray Upgrade Procedure Rev 4

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

This page left intentionally blank

Page 2

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Table of Contents Chapter 1 - Preface ... 13 Section 1 - Publication Conventions... 13 1.1 Safety & Hazard Information ... 13 1.1.1 Hazard Messages ... 13 1.1.2 Text Format of Signal Words ... 13 1.1.3 Symbols and Pictorials Used ... 14 1.2 Publication Conventions ... 15 1.2.1 General Paragraph and Character Styles ... 15 1.2.2 Page Layout ... 16 1.2.3 Computer Screen Output/Input Text Character Styles... 16 1.2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) ... 17

Chapter 2 - Battery Replacement Procedure ... 19 Section 1 - Battery Removal ... 19 1.1 Perform LOTO and Prepare for Battery Removal ... 19 1.2 Disconnect and Remove Batteries ... 20 1.2.1 Hawker Batteries... 20 1.2.2 Panasonic Batteries - Individual... 22 1.2.3 Panasonic Batteries - Kit Tray Packs... 23 Section 2 - Dispose of Old Batteries ... 25 Section 3 - Battery Installation ... 27 Appendix A - (Cable Routing 5-Pack - Panasonic)... 36 Appendix B - (Cable Routing 4-Pack - Panasonic)... 37 Appendix C - (Cable Routing 5-Pack - CSB) ... 38 Appendix D - (Cable Routing 4-Pack - CSB) ... 39

Table of Contents

Page 3

GE HEALTHCARE REVISION 4

Page 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Table of Contents

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Legal Notes TRADEMARKS AMX 4+ and Definium™ AMX 700 are trademarks of GE Healthcare. All other products and their name brands are trademarks of their respective holders.

COPYRIGHTS All Material, Copyright © 2021 General Electric Company, Inc. All rights reserved. The material presented and contained herein may not be reproduced in any form or manner, without the written permission of General Electric Company, Inc.

Preface

Page 5

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

DAMAGE IN TRANSPORTATION All packages should be closely examined at time of delivery. If damage is apparent, have notation “damage in shipment” written on all copies of the freight or express bill before delivery is accepted or “signed for” by a General Electric representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within this 14 day period. To file a report: •

Call 1-800-548-3366 and use option 8.

•

Fill out a report on http://egems.med.ge.com/edq/home.jsp

•

Contact your local service coordinator for more information on this process.

Rev. Jan. 5, 2005

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT All electrical Installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations and testing shall be performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are highly sophisticated, and special engineering competence is required. In performing all electrical work on these products, GE will use its own specially trained field engineers. All of GE’s electrical work on these products will comply with the requirements of the applicable electrical codes. The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third-party service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

IMPORTANT...X-RAY PROTECTION X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should be thoroughly read and understood by everyone who will use the equipment before you attempt to place this equipment in operation. The General Electric Company, Medical Systems Group, will be glad to assist and cooperate in placing this equipment in use. Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no practical design of equipment can provide complete protection. Nor can any practical design compel the operator to take adequate precautions to prevent the possibility of any persons carelessly exposing themselves or others to radiation. It is important that anyone having anything to do with x-radiation be properly trained and fully acquainted with the recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on Radiation Protection, and take adequate steps to protect against injury. The equipment is sold with the understanding that the General Electric Company, Medical Systems Group, its agents, and representatives have no responsibility for injury or damage which may result from improper use of the equipment. Various protective materials and devices are available. It is urged that such materials or devices be used.

Page 10

Preface

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

LITHIUM BATTERY CAUTIONARY STATEMENTS Risk of Explosion. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions. ATTENTION

Danger d’Explosion Il y a danger d’explosion s’il y a replacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type recommandé par le constructeur. Mettre au rébut les batteries usagées conformément aux instructions du fabricant.

Preface

Page 11

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Revision History Revision

Date

Reason for change

1

08APR2010

Initial release. Reference ECR 2086623.

2

27SEP2010

Changed part numbers 5538979-4 to 5338979-4 in Section 3, step 12-a and 5538979-3 to 5338979-3 in step 12-d. Updated Figures 19 and 20 with new photos and corrections to cable part numbers. Reference XRYge86180. Page 19 •

Changed chapter title from ’Battery Upgrade Procedure’ to ’Battery Replacement Procedure’.

•

Added bullet ’Tape cables using GE electrical tape PN 46-170448P1 or equivalent’

•

Changed section 1.1 title from ’Remove Battery Compartment Cover’ to ’Perform LOTO and Prepare for Battery Removal’.

•

Under section 1.1, moved Step 6 and it's corresponding note to immediately after Step 1.

•

Deleted Step 3 as it is a duplicate of Step 2.

Page 20 3

07FEB2017

•

Added a lead-in paragraph for section 1.2

Page 21 •

Appended ’Individual’ to the heading of section 1.2.2 Panasonic Batteries. Page22

•

Added Section 1.2.3 “Panasonic Batteries - Kit Tray Packs”.

Page23 •

Updated Section 2 - Dispose of Old Batteries.

Page 24: •

Replaced existing image with new one.

•

Corrected typo ’label’.

•

Rephrased bullet b. (regarding waste disposal for Non-US sites).

Manual updated due to ECR 231424: 4

Page 12

22MAR2021

•

Chapter 2, Battery Replacement Procedure - updated battery related content and images across the manual.

Preface

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Chapter 1 - Preface Section 1 - Publication Conventions Standardized conventions for representing information is a uniform way of communicating information to a reader in a consistent manner. Conventions are used so that the reader can easily recognize the actions or decisions that must be made. There are a number of character and paragraph styles used in this publication to accomplish this task. Please become familiar with them before proceeding forward. It is important that you read and understand hazard statements, and not just ignore them.

1.1

Safety & Hazard Information Proper product safety labeling allows a person to safely use or service a product. The format and style for safety communications reflected in this publication represents the harmonization of IEC/ ISO 3864 and ANSI Z535 standards. Within this publication, different paragraph and character styles are used to indicate potential hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify important safety information. Text (Hazard) styles are applied to the paragraph contents that are applicable to each specific safety statement.

1.1.1

Hazard Messages Any action that will, or could potentially cause personal injury will be preceded by the safety alert symbol and an appropriate signal word. The safety alert symbol is the triangle with an exclamation mark within it. It is always used next to the signal word to indicate the severity of the hazard. Together, they are used to indicate a hazard exists. Signal words describe the severity of possible human injuries that may be encountered. The alert symbol and signal word are placed immediately before any paragraph they affect. Safety information includes: 1.) Signal Word - The seriousness level of the hazard. 2.) Symbol or Pictorial - The consequence of interaction with the hazard. 3.) Word Message: a.) The nature of the hazard (i.e. the type of hazard). b.) How to avoid the hazard. The safety alert symbol is not used when an action can only cause equipment damage.

1.1.2

Text Format of Signal Words DANGER - INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS TO BE LIMITED TO THE MOST EXTREME SITUATIONS. WARNING - INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY. Caution - Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Preface

Page 13

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN NOTICE - Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. This signal word is associated directly with a hazard or hazardous situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.' It can include:

1.1.3

•

Destruction of a disk drive

•

Potential for internal mechanical damage, such as to a X-ray tube

Symbols and Pictorials Used The following Symbols and Pictorials may be used in this publication. These graphical icons (symbols) may be used to make you aware of specific types of hazards that could possibly cause harm.

Page 14

keep_up

magnetic

biohazard

compressgas

ppe-hearing

fragile

impact

corrosive

heavyobject

ppe-2people

static_elec

heat

general

laser

ppe-respitory

keep_dry

pinch

radiation

poisongas

ppe-loto

general

explosive

electrical

flammable

ppe-eye

torque

crush/mechanical

tipping

Read Manual

ppe-gloves

ce

instuction

poisonmatl

entanglement

instuction

Preface

GE HEALTHCARE REVISION 4

1.2

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Publication Conventions

1.2.1

General Paragraph and Character Styles Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such as Purpose, Example, Comment or Note) are used to identify important but non-safety related information. Text styles are also applied to text within each paragraph modified by the specific prefix.

EXAMPLES OF PREFIXES USED FOR GENERAL INFORMATION: Purpose: Introduces and provides meaning as to the information contained within the chapter, section or subsection (such as used at the beginning this chapter, for example). Note:

Conveys information that should be considered important to the reader.

Example:

Used to make the reader aware that the paragraph(s) that follow are examples of information possibly stated previously.

Comment:

Represents “additional” information that may or may not be relevant to your situation.

Preface

Page 15

GE HEALTHCARE REVISION 4

1.2.2

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Page Layout

Figure 1 Definium 8000 system Component Identification Headers and footers in this publication are designed to allow you to quickly identify your location. The document part number and revision number appear in every header on every page. Odd numbered page footers indicate the current chapter, its title and current page number. Even numbered page footers show the current section and its title, as well as the current page number.

1.2.3

Computer Screen Output/Input Text Character Styles Within this publication, mono-spaced character styles (fonts) are used to indicate computer text that is either screen input or output. Mono-spaced fonts, such courier, are used to indicated text direction. When you type at your keyboard, you are generating computer input. Occasionally you will see the math operator “greater-than” and “less-than” symbols used to indicate the start and finish of variable output. When reading text generated by the computer, you are reading it as computer generated output. In addition to direction, characters are italicized (e.g. italics) to indicate information specific to your system or site.

Example: Fixed Output

This paragraph’s font represents computer generated screen “fixed” output. Its output is fixed from the sense that it does not vary from application to application. It is the most commonly used style used to indicate filenames, paths and text that do not change from system to system. The character style used is a fixed width such as courier.

Example: Variable Output

This paragraph’s font represents computer screen output that is “variable”. It is used to represent output that varies from application to application or system to system. Variable output is sometimes

Page 16

Preface

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN found placed between greater-than and less-than operators for clarification. For example: <variable_ouput> or <3.45.120.3>. In both cases, the < and > operators are not part of the actual input.

Example: Fixed Input

This paragraph’s font represents fixed input. It is computer input that is typed-in via the keyboard. Typed input that does not vary from application to application or system to system. Fixed text the user is required to supply as input. For example: cd /usr/3p

Example: Variable Input

This paragraph’s font represents computer input that can vary from application to application or system to system. With variable text, the user is required to supply system dependent input or information. Variable input sometimes is placed between greater-than and less-than operators. For example: <variable_input>. In these cases, the (<>) operators would be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3> would be typed into the computer as ypcat hosts | grep 3.45.120.3 without the greater-than and less-than operators.

1.2.4

Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) Different character styles are used to indicate actions requiring the reader to press either a hard or soft button, switch or key. Physical hardware, such as buttons and switches, are called hard keys because they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard key. Software or computer generated buttons are called soft keys because they are software generated. Software driven menu buttons are an example of such keys. Soft and hard keys are represented differently in this publication.

Example: Hard Keys

A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style that uses both over and under-lined bold text. This is a hard key.

Example: Soft Keys

Whereas the computer MENU button that you would click with your mouse or touch with your hand uses over and under-lined regular text. This is a soft key.

Preface

Page 17

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

This page left intentionally blank

Page 18

Preface

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Chapter 2 - Battery Replacement Procedure Section 1 - Battery Removal PERSONAL INJURY!

REMOVE ALL JEWELRY AND RINGS WHEN HANDLING THE BATTERIES OR REACHING INTO THE BATTERY COMPARTMENT. USE EXTREME CAUTION, HIGH AMPERAGE AND VOLTAGE IS PRESENT. USE INSULATED TOOLS FOR WORKING ON BATTERIES. Note:

Note:

Note:

1.1

During the replacement of the batteries, do not lift the battery packs and avoid pulling them. Each battery pack weight >50 lbs. When transferring to the battery dolly, slide the batteries by pushing or pulling down. During removal: •

References to the right and left sides of battery compartment are relative to the view shown in Figure 2.

•

Cable numbers (#s) indicated in Figure 2 and in this instruction are marked on the parts.

•

Disconnect cables only in the order instructed, and only when instructed.

•

Tape cables using GE electrical tape PN 46-170448P1 or equivalent.

•

Don't remove paper backing from any insulating separator pad.

•

All battery lead connectors must be insulated to prevent electrical contact with the frame or other battery terminals.

•

Save all connecting hardware.

Some battery cable leads may not have boots as referred to in the following procedure.

Perform LOTO and Prepare for Battery Removal 1.) Verify that AMX key switch is OFF, circuit breaker is OFF, and charger cord is disconnected. 2.) Remove hex head cap screws securing battery compartment cover. Remove cover. Note: Plates 46-286167P1 correct units where cap screws do not properly secure the cover to the compartment opening. 3.) Remove and tape battery ground cable marked #2 (AMX-4) OR #5 (AMX-4+ and Definium AMX 700) to ensure that this cable will not short out to any other wiring. SEPARATE THIS CABLE FROM ALL OTHERS. See Figure 1.

Page 19

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Figure 1 Battery Compartment Access 4.) Remove all remaining battery cables from battery ground stud. Tape ALL cables separately. 5.) Remove battery lead cable marked #4 from terminal on Circuit Breaker in AMX1 A3 Module. Be certain boot covers the connector and it cannot short out. Tape connector to ensure it will not short. 6.) Remove insulator board from compartment entrance and discard.

1.2

Disconnect and Remove Batteries Use the appropriate sub-section below for removal based on the batteries that the system currently contains.

1.2.1

Hawker Batteries 1.) Disconnect cable marked #4 from the battery. Cover the connector with boot and remove cable. Refer to Figure 2.

Page 20

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Figure 2 Hawker Battery Connections 2.) Remove cable marked #1. Cover connectors with boots. 3.) Disconnect cable marked #3. Cover connector with boot. 4.) Remove two batteries, then remove and discard insulator board. 5.) Remove lower cable marked #3. Cover connector with boot. 6.) Remove cable marked #1. Cover connectors with boots. 7.) Disconnect upper cable marked #3. Cover connector with boot. 8.) Remove two batteries, then remove and discard insulator board. 9.) Remove lower cable marked #3. Cover connector with boot. 10.) Remove cable marked #1. Cover connectors with boots. 11.) Disconnect upper cable marked #3. Cover connector with boot. 12.) Remove two batteries, then remove and discard insulator boards on left side and at rear of compartment. 13.) Remove and discard insulator board covering three remaining batteries recessed in right side of compartment. 14.) Remove cable marked #2. Cover cable connector end with boot. 15.) Remove cable marked #3. Cover cable connector end with boot. 16.) Remove two remaining cables marked #1. Cover cable connector ends with boots. 17.) Remove remaining three batteries. Remove and discard two insulator boards. 18.) Leave the battery compartment top and bottom insulation in place in the AMX unit. The remainder of the old battery insulators will be discarded. 19.) Set old battery cables aside. This includes the old wires between batteries, from battery (-) to ground stud, and from battery (+) to circuit breaker.

Page 21

GE HEALTHCARE REVISION 4

1.2.2

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Panasonic Batteries - Individual 1.) Disconnect cable marked #3 and battery sense cable from the battery. Cover the connector with boot and remove cable. Refer to Figure 3.

Figure 3 Panasonic Battery Connections 2.) Disconnect cable marked #2 and battery sense cable. Cover connector with boot. 3.) Disconnect the battery sense cable from J10 on the battery sense board. 4.) Remove single battery (with battery sense board), then remove and discard insulator boards (1 under battery, 1 behind battery). 5.) Remove lower cable marked #2. Cover connector with boot. 6.) Remove cable marked #1 and battery sense cable. Cover connectors with boots. 7.) Disconnect upper cable marked #3 and battery sense cable. Cover connector with boot. 8.) Remove two batteries, then remove and discard insulator board. 9.) Remove lower cable marked #3. Cover connector with boot. 10.) Remove cable marked #1 and battery sense cable. Cover connectors with boots. 11.) Disconnect upper cable marked #2. Cover connector with boot. Page 22

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN 12.) Remove two batteries, then remove and discard insulator boards on left side and at rear of compartment. 13.) Remove and discard two insulators boards covering four remaining batteries recessed in right side of compartment. 14.) Remove lower cable marked #2 and battery sense cable. Cover cable connector end with boot. 15.) Remove upper cable marked #4 and battery sense cable. Cover cable connector end with boot. 16.) Remove upper/lower cables marked #1 and battery sense cables. Cover cable connector ends with boots. 17.) Remove two batteries, then remove and discard insulator board. 18.) Remove three cables marked #1 and battery sense cable. Cover cable connector ends with boots. 19.) Remove two batteries, then remove and discard insulator board. 20.) Leave the battery compartment top and bottom insulation in place in the AMX unit. The remainder of the old battery insulators will be discarded. 21.) Set old battery cables aside. This includes the old wires between batteries, from battery (-) to ground stud, and from battery (+) to circuit breaker. 22.) Remove and discard the Battery Separator Pads from between the four pairs of batteries.

1.2.3

Panasonic Batteries - Kit Tray Packs 1.) Disconnect the two cables (input and output) from the Battery Sense Board.

Figure 4 Cable Removal from the Battery Sense Board 2.) Remove Battery Sense Board and Mounting Bracket. 3.) Disconnect Power POle connectors B1/B2 between Battery 4-Pack and Battery 5-Pack.

Page 23

GE HEALTHCARE REVISION 4

AMX 4+ AND DEFINIUM AMX 700 BATTERY TRAY UPGRADE PROCEDURE DIRECTION 5343102-1EN

Figure 5 Disconnection of Power Pole connectors 4.) Disconnect the Sense Harness between Battery 4-Pack and Battery 5-Pack. 5.) Ensure following cables are disconnected so that battery pack removal can be done, removing zip ties as needed as well (Refer to Battery Pack Cable Routing in Appendices). a.) Cable lead 5338979-4 that runs from the positive terminal of the Battery 5-Pack to the upper terminal on the circuit breaker. b.) Ground cable lead 5338979-3 that runs from the Battery 4-Pack to chassis ground. 6.) Remove Battery Spacer Vertical (5337186) from between the battery packs. 7.) Slide the Battery Dolly up and align with the opening. 8.) Slide Battery 5-Pack out and onto the Battery Dolly. 9.) Move the Dolly over, then pull Battery 4-Pack out from the recesses between the rear wheels of the unit, out of the battery compartment opening and onto the to Battery Dolly.

Page 24