SONY
OEP-4 Service Manual Vol 2 1st Edition
Service Manual
94 Pages
Preview
Page 1
COLOR VIDEO PRINTER
OEP-4
SERVICE MANUAL Volume 2 1st Edition
/Table of Contents SE-751 ... 3-27 SE-752 ... 3-28 ... 3 (J)
SE-753 ... 3-28
... 3 (J)
SE-754 ... 3-28
... 3 (J)
SE-755 ... 3-28 SE-756 ... 3-28 SE-762 ... 3-28
Manual Structure
SU-84 ... 3-29
Purpose of this manual ... 3 (E) Related manuals ... 3 (E) Trademarks ... 3 (E)
SU-85 ... 3-29 SU-86 ... 3-29 SU-87 ... 3-29 SW-1200 ... 3-29 Frame Wiring ... 3-30
1. Spare Parts 1-1.
Notes on Repair Parts ... 1-1
1-1.
... 1-1
1-2.
Exploded Views ... 1-2
1-3.
Electrical Parts List ... 1-20
1-4.
Supplied Accessories ... 1-42
4. Board Layouts CCM-53G ... 4-2 DP-407G ... 4-2 SW-1200 ... 4-2 EX-970 ... 4-3 IF-988G ... 4-3
2. Block Diagram
IF-990G ... 4-3 IF-989G ... 4-4
Overall ... 2-1
KY-582G ... 4-4 MA-142G ... 4-5 MEC-24G ... 4-6
3. Schematic Diagrams
SE-746 ... 4-7 SE-747 ... 4-7
OEP-4
CCM-53G ... 3-2
SE-748 ... 4-7
DP-407G ... 3-3
SE-749 ... 4-7
EX-970 ... 3-3
SE-750 ... 4-7
IF-988G ... 3-4
SE-751 ... 4-7
IF-990G ... 3-4
SE-752 ... 4-8
IF-989G ... 3-5
SE-753 ... 4-8
KY-582G ... 3-6
SE-754 ... 4-8
MA-142G ... 3-7
SE-755 ... 4-8
MEC-24G ... 3-25
SE-756 ... 4-8
SE-746 ... 3-27
SE-762 ... 4-9
SE-747 ... 3-27
SU-84 ... 4-9
SE-748 ... 3-27
SU-85 ... 4-9
SE-749 ... 3-27
SU-86 ... 4-9
SE-750 ... 3-27
SU-87 ... 4-9
1
OEP-4
3 (J)
Manual Structure Purpose of this manual This manual is the service manual Vol. 2 of Color Video Printer OEP-4. This manual describes the information on maintenance and the service information such as spare parts, block diagrams, schematic diagrams, and board layouts.
Related manuals In addition to this “Service Manual Vol. 2”, this unit is provided with the manual below. . Service Manual Vol. 1 (Not supplied for products.) Part No.: 9-879-989-1X This manual describes the information on the maintenance of this unit, and the service overview, electrical alignment, troubleshooting, and location and fuctions of sensors, motors, and mechanical parts. . Operating Instruction (Supplied for products.) Part No.: 2-638-113-1X These manuals describes the information required for the actual management and operation of this unit. . “Semiconductor Pin Assignments” CD-ROM (Available on request) This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in Broadcast and Professional equipment. Part number: 9-968-546-XX
Trademarks Trademarks and registered trademarks used in this manual are follows. . Memory Stick is a registered trademark of SONY Corporation. Other system names, product names, and company names appearing in this manual are trademarks or registered trademarks of their respective holders.
OEP-4
3 (E)
Section 1 Spare Parts 1-1. Notes on Repair Parts
1-1.
1. Safety Related Components Warning w Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts. 3. Stock of Parts Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed. 4. Harness Harnesses with no part number are not registered as spare parts. In need of repair, get components shown in the list and repair using them.
m . When replacing the MA-142G board or IC910 (MA142G board), perform the firmware version upgrade. For detail, refer to Section 2-5. . When replacing the thermal head, perform the adjustment. For detail, refer to Section 2-3.
OEP-4
1-1
Cover Block 1-2. Exploded Views 7
PSW3 x 6 2
B 7
7
A
7
BVTT 2.6 x 5
3
C 8
11
16
C
10
12
1 14 13
BVTT 2.6 x 5
4
6
B
15
BVTT 2.6 x 5 9
BVTT 2.6 x 5 BVTT 2.6 x 5
A
5
5
M2.5
1-2
OEP-4
Cover Block No.
Part No.
SP Description
1 2 3 4 5
A-1169-817-A s MOUNTED CIRCUIT BOARD, MA-142(O)G X-3704-725-1 s ASSY, TOP COVER(O) 1-500-112-11 s BEAD, FERRITE 1-500-204-11 s CORE, FERRITE 3-642-920-02 s FOOT
6 7 8 9 10
3-990-302-01 s MINI FLAT CABLE CLAMP 4-031-617-22 s SCREW, M3 CASE STOPPER 3-903-976-01 s GASKET(230) 3-854-562-03 s STAY,CHASSIS 3-991-457-01 s HOLDER,CORE(L)
11 12 13 14 15
1-962-976-12 s HARNESS BOTTOM 1-963-937-11 s HARNESS, SUB (POWER-MA(PNX)) 1-963-938-11 s HARNESS, SUB (POWER-MA(DM)) 1-963-939-11 s HARNESS, SUB (MA-PANEL) 3-991-459-01 s HOLDER, CORE(S)
16
1-962-965-12 s HARNESS MA(D)-MEC(P) 7-682-947-01 s SCREW +PSW 3X6 7-685-861-01 s SCREW +BVTT 2.6X5 (S)
OEP-4
1-3
Front Panel Block
115
M2 x 5
119
117
109
PSW 2.6 x 8
115 110 101
116
BVTT 2 x 10
112
118
111
PSW 2.6 x 8
105 113 120 111
121
115
M2 x 5
106
114
115 108
102 115
115 107
103 104
122 115
122
1-4
OEP-4
Front Panel Block No.
Part No.
SP Description
101 102 103 104 105
A-1059-658-A s MOUNTED CIRCUIT BOARD, SE-756 A-1159-069-A s MOUNTED CIRCUIT BOARD, DP-407G A-1159-070-A s MOUNTED CIRCUIT BOARD, KY-582G X-3704-723-1 s DOOR(O) ASSY, RIBBON X-3704-726-1 s COVER(O) ASSY, DOOR
106 107 108 109 110
X-3704-826-1 s COVER(O) ASSY, MS 1-831-093-11 s CABLE, FLEXIBLE FLAT (20 CORE) 1-831-097-11 s CABLE, FLEXIBLE FLAT (22 CORE) 3-022-410-01 s DAMPER 3-669-596-01 s WASHER (2.3), STOPPER
111 112 113 114 115
3-736-779-21 s MAGNET 3-854-574-01 s GEAR, DAMPER 3-854-575-11 s LEVER(RIBBON) 3-986-620-01 s PANEL, FRONT(O) 4-951-620-62 s SCREW (2.6)
116 117 118 119 120
3-854-568-02 s PLATE,PROTECTION 3-854-570-02 s BRACKET(SW) X-3608-880-1 s DAMPER ASSY 3-854-585-01 s PLATE,SWITCH 3-854-584-01 s SPRING(RIBBON)
121 122
3-854-758-01 s SPRING(B) X-3608-879-1 s FULCRUM ASSY 7-621-759-65 s +PSW, 2.6X8 7-685-855-01 s +BVTT 2X10 (S)
OEP-4
1-5
Chassis Block 236
PS3 x 6
PS3 x 6 220
BVTT 2.6 x 5 206
BVTT 2.6 x 5
230
BVTT 2.6 x 5 A D
BVTT 2.6 x 5 210 221 227
BVTT 2.6 x 5
C 204 233
F
B 203
G 228
232
BVTT 2.6 x 5 BVTP 3x8
H
BVTT 2.6 x 5
217 235
PSW 4x8 212
222
PS3 x 10 PS3 x 10
218
BVTT 2.6 x 5
209
F BVTP 3x8
G LW6 N6
201 225
208
A 207
223
234
BVTT 2.6 x 5
H PS3 x 6
PS 3x6
C 219 237
205
BVTT 2.6 x 5 B
229
216 215
E
BVTT 2.6 x 5
BVTT 2.6 x 5
D
BVTT 2.6 x 5 BVTT 2.6 x 5
BVTT 2.6 x 5
211 214
226 213
E NDX-H005(SYM)
1-6
202
231
224 OEP-4
Chassis Block No.
Part No.
SP Description
201 202 203 204 205
A-1059-666-A s MOUNTED CIRCUIT BOARD, SW-1200 A-1159-071-A s MOUNTED CIRCUIT BOARD, IF-988G A-1159-072-A s MOUNTED CIRCUIT BOARD, IF-989G A-1159-073-A s MOUNTED CIRCUIT BOARD, IF-990G ! 1-251-373-11 s INLET, AC
206 207 208 209 210
! 1-468-611-12 s REGULATOR, SWITCHING
1-543-982-12 s CORE, FERRITE 1-787-185-21 s D.C. FAN 1-831-094-11 s CABLE, FLEXIBLE FLAT (40 CORE) 1-831-095-11 s CABLE, FLEXIBLE FLAT (18 CORE)
211 212 213 214 215
1-831-096-11 s CABLE, FLEXIBLE FLAT (20 CORE) 3-660-004-01 o STOPPER, ROD 3-669-596-01 s WASHER (2.3), STOPPER 3-854-561-02 s GUIDE, PAPER(B) 3-854-588-01 s EDGING(CE)
216 217 218 219 220
3-986-622-01 s BUTTON, POWER(O) 3-990-271-01 s COVER, POWER SWITCH 3-990-273-01 s TERMINAL, P.E. 4-951-620-62 s SCREW (2.6) X-3704-692-1 s ASSY,PLATE SHELD(A)
221 222 223 224 225
1-962-964-11 s HARNESS POWER-HEAD ! 1-963-026-11 s SUB HARNESS
3-854-555-01 s ROD,POWER SWITCH 3-854-556-01 s SCREW,COVER 3-854-558-01 s SPRING,COMPRESSION(ROD)
226 227 228 229 230
3-854-559-03 s COVER,CHASSIS 3-854-563-02 s STAY,BOTTOM(L) 3-854-565-01 s STAY,BOTTOM(R) 3-854-566-03 s STAY,TOP(R) 3-854-806-01 s SHIELD PLATE,MA
231 232 233 234 235
3-869-990-01 s BRACKET,MS 3-869-992-02 s BRACKET,REMOTE 3-872-899-01 s EDGING(CE) 3-986-619-03 s PANEL,REAR(O) 3-990-272-01 s BARRIER,POWER SWITCH
236 237
3-991-238-01 s RETAINER,FLAT CABLE A-8286-019-A s SUB ASSY,CHASSIS BASE 7-623-425-07 s LW 6, TYPE B 7-682-647-01 s SCREW +PS 3X6 7-682-649-01 s SCREW +PS 3X10 7-682-961-01 s SCREW +PSW 4X8 7-684-026-04 s N 6, TYPE 2 7-685-646-19 s SCREW +BVTP 3X8 TYPE2 N-S 7-685-861-01 s SCREW +BVTT 2.6X5 (S)
OEP-4
1-7
Mechanical Block 1
310
303
302
311
317
302
316
312
309
313
314
303 310
BVTT 2.6 x 5
E4.0
304 324 319
313
317
BVTT 2.6 x 5
306
315
321
306 322 306
314 312
315
BVTT 2.6 x 5
323
307
305 304
BVTT 2.6 x 5
318
316
307
326
302
PS3 x 4 306
325
320
311
PS3 x 4
308
328
BVTT 2.6 x 5
BVTT 2.6 x 5
302
309
PS3 x 4
301
BVTT 2.6 x 5
327
BVTT 2.6 x 5 MEC-24G BOARD -A SIDECN203
CN110
CN201 CN101 CN202
CN204
CN103
1-8
CN104 CN106 CN107
CN105
OEP-4
Mechanical Block 1 No.
Part No.
SP Description
301 302 303 304 305
A-1159-021-A s MOUNTED CIRCUIT BOARD, MEC-24G X-3608-878-1 s SUB ASSY, DC MOTOR(RK) 1-787-184-11 s MOTOR, STEPPING 1-831-091-11 s CABLE, FLEXIBLE FLAT (18 CORE) 1-831-092-11 s CABLE, FLEXIBLE FLAT (20 CORE)
306 307 308 309 310
3-669-596-01 s WASHER (2.3), STOPPER 3-696-510-01 s WASHER (3), STOPPER 3-703-358-06 s PIN, PARALLEL (DIA. 2X14) 3-854-419-03 s PULLEY, CAPSTAN 3-854-427-01 s GEAR, SENSOR
311 312 313 314 315
3-854-434-02 s WORM(M) WHEEL 3-854-437-01 s BELT, TIMMING(100TN15-3.0T) 3-854-438-01 s GEAR, BELT, PICKUP 3-854-439-01 s GEAR, PICKUP 3-854-456-01 s ROLLER, TENSION
316 317 318 319 320
3-854-457-01 s TIMING BELT(220TN10-5.0T) 3-854-460-01 s TIMING BELT(100TN10-5.0T) 3-854-461-01 s FLANGE, IDLER PULLEY 3-854-462-02 s PULLEY, IDLER A-1059-614-A s MOUNTED CIRCUIT BOARD, SU-84
321 322 323 324 325
A-1059-616-A s MOUNTED CIRCUIT BOARD, SU-85 A-1059-622-A s MOUNTED CIRCUIT BOARD, SE-746 X-3608-859-2 s SUB ASSY,TENSION ARM X-3608-860-2 s SUB ASSY,STP MOTOR BRACKET X-3608-875-1 s SUB ASSY,TENSION ARM(S)
326 327 328
3-854-532-01 s SPRING,EXTENSION 3-854-592-03 s HOLDER,MEC 3-863-308-01 s SPRING,EXTENSION 7-624-108-04 s STOP RING 4.0, TYPE -E 7-682-645-01 s SCREW +PS 3X4 7-685-861-01 s SCREW +BVTT 2.6X5 (S)
OEP-4
1-9
Mechanical Block 2
BVTT 2.6 x 5
429
421
BTP 2.6 x 6
D
405
C
BVTT 2.6 x 5
425
428 401 419
422
408
403
BVTT 2.6 x 5
418 420
A 424 430
432
404
423
E2.3 433
B 416
D
426
417
412 410
J
407
I
A 434 402 431 410
412
B
410 409
427 413
416
411 435
BVTT 2.6 x 5
BVTT 2.6 x 5
415 406
BVTT 2.6 x 5
1-10
414
OEP-4
Mechanical Block 2 No.
Part No.
SP Description
401 402 403 404 405
A-1059-624-A s MOUNTED CIRCUIT BOARD, SE-747 A-1059-644-A s MOUNTED CIRCUIT BOARD, SE-749 A-1059-646-A s MOUNTED CIRCUIT BOARD, SE-750 A-1059-648-A s MOUNTED CIRCUIT BOARD, SE-751 A-1059-650-A s MOUNTED CIRCUIT BOARD, SE-752
406 407 408 409 410
A-1159-022-A s MOUNTED CIRCUIT BOARD, CCM-53G A-8279-999-D s PAD ASSY, SEPARETION X-3704-817-1 s ASSY, PAPER FLAP 1-831-101-11 s CABLE, FLEXIBLE FLAT (14 CORE) 3-669-596-01 s WASHER (2.3), STOPPER
411 412 413 414 415
3-696-510-01 s WASHER (3), STOPPER 3-854-416-01 s BEARING(630) 3-854-440-03 s RAIL(L), TRAY 3-854-441-02 s RAIL(R), TRAY 3-854-442-01 s ROLLER, PICKUP
416 417 418 419 420
3-854-445-01 s BEARING(850) 3-854-505-01 s CAP, EJECTION, TRAY 3-854-507-05 s GUIDE, FEED 3-854-508-01 s ROLLER, PRESS 3-854-510-03 s HOLDER, ROLLER, PRESS
421 422 423 424 425
3-854-511-01 s COVER, SENSOR(R), RIBBON 3-854-512-01 s SPRING, TORSION, FLAP EJECTION 3-854-513-03 s FLAP, EJECTION, PAPER 3-854-514-04 s GUIDE, CENTER, PAPER 3-990-822-01 s SHAFT, PAPER FLAP
426 427 428 429 430
X-3608-872-1 s SUB ASSY,ARM(L),PICKUP X-3608-873-1 s SUB ASSY,ARM(R),PICKUP 1-962-968-12 s HARNESS RBN-TR 1-962-970-12 s HARNESS PP-EJ 1-962-971-11 s HARNESS PP-IN-TR
431 432 433 434 435
1-962-978-12 s HARNESS PP-F-LED 3-854-508-01 s ROLLER,PRESS 3-854-509-01 s SPRING,COMPRESSION 3-854-528-01 s SPRING,EXTENSION 3-855-703-01 s SPRING,EXTENSION 7-624-105-04 s STOP RING 2.3, TYPE -E 7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S 7-685-861-01 s SCREW +BVTT 2.6X5 (S)
OEP-4
1-11
Mechanical Block 3
G
F
D E C A B
512
P M
511
O
N L 508
J K
E2.3 505 506 520
505
E2.3
526 523
506
505
E2.3
509
508
526
E2.3 506 524
F
D E
G
C
M A B
N
O
L P 506
J K
510
522
504
518
503
506 519 506 502 506
513
517
506 507
514 507
518
502
503
515
513
525
507
PS3 x 4
516
BVTT 2.6 x 5
506 521
501
PS3 x 4 514
1-12
503
501
BVTT 2.6 x 5
503
OEP-4
Mechanical Block 3 No.
Part No.
SP Description
501 502 503 504 505
A-8286-000-B s LIMITTER(S)ASSY A-8286-001-D s LIMITTER(T)ASSY X-3608-865-1 s SUB ASSY, DC MOTOR(RF) X-3608-877-1 s SUB ASSY, SWING 3-154-532-11 o BEARING, RADIAL
506 507 508 509 510
3-669-596-01 s WASHER (2.3), STOPPER 3-696-510-01 s WASHER (3), STOPPER 3-854-417-01 s FLANGE, BEARING 3-854-424-01 s GEAR(S), RIBBON IDLER 3-854-425-01 s GEAR(T), RIBBON IDLER
511 512 513 514 515
3-854-443-02 s RAIL(L), RIBBON 3-854-444-02 s RAIL(R), RIBBON 3-854-473-01 s GEAR(R), IDLER 3-854-474-01 s LOCK, SUPPLY 3-854-475-01 s WORM(R) WHEEL
516 517 518 519 520
3-854-476-01 s GEAR, RIBBON 3-854-477-01 s TORSION SPRING 3-854-478-01 s LOCK, RIBBON 3-854-479-01 s TORSION SPRING 3-855-704-01 s ROLLER, PINCH
521 522 523 524 525
A-1059-618-A s MOUNTED CIRCUIT BOARD, SU-86 A-1059-620-A s MOUNTED CIRCUIT BOARD, SU-87 X-3608-867-1 s SUB ASSY,PINCH ARM(L) X-3608-868-1 s SUB ASSY,PINCH ARM(R) 3-854-475-01 s WORM(R) WHEEL
526
3-855-702-01 s SPRING,EXTENSION 7-624-105-04 s STOP RING 2.3, TYPE -E 7-682-645-01 s SCREW +PS 3X4 7-685-861-01 s SCREW +BVTT 2.6X5 (S)
OEP-4
1-13
Mechanical Block 4 BVTT2.6 x 5
BVTT2.6 x 5
612
B
A
603
BVTT2.6 x 5
614
606 605 620
PSW 2.6 x 6
601
BVTT 3 x 14
PSW 2.6 x 6
C
E
E3.0
604
BVTT2.6 x 5 E3.0
608
BVTT 2.6 x 5
607
PSW 2.6 x 12
616
615
606
D
PSW 2.6 x 6
PRESISION P2.6 x 5
609
605 617
621
606 619 622
604
D 607
BVTT 2.6 x 5
B
611
E2.3 618
A
E3.0 602
C E
BVTT 2.6 x 5
BVTT 2.6 x 5
610
613
1-14
OEP-4
Mechanical Block 4 No.
Part No.
SP Description
601 602 603 604 605
A-1059-642-A s MOUNTED CIRCUIT BOARD, SE-748 1-478-833-11 s HEAD, THERMAL (TPH172R1) 1-787-185-11 s D.C. FAN 3-669-596-01 s WASHER (2.3), STOPPER 3-701-822-01 s HOLDER, WIRE
606 607 608 609 610
3-854-416-01 s BEARING(630) 3-854-417-01 s FLANGE, BEARING X-3608-861-5 s SUB ASSY,HEAD ARM(L) X-3608-862-5 s SUB ASSY,HEAD ARM(R) X-3608-876-5 s SUB ASSY,MAIN CHASSIS
611 612 613 614 615
1-830-974-11 s CABLE, FLEXIBLE FLAT (32 CORE) 3-854-413-04 s STAY,REAR CONER 3-854-420-02 s STAY,FRONT CONER 3-854-421-04 s STAY,TOP 3-854-430-01 s SHAFT,HEAD FULCRUM
616 617 618 619 620
3-854-464-02 s RETAINER,FAN 3-854-465-01 s ROLLER,RIBBON 3-854-467-03 s HEAT SINK 3-854-468-01 s RETAINER,HARNESS 3-854-469-02 s RETAINER,RIBBON SENSOR
621 622
3-854-626-02 s GUIDE(T),RIBBON 3-854-775-02 s STATIC ELIMINATOR 7-621-759-45 s +PSW, 2.6X6 7-621-759-80 s +PSW, 2.6X12 7-624-105-04 s STOP RING 2.3, TYPE -E 7-624-106-04 s STOP RING 3.0, TYPE -E 7-627-556-58 s SCREW +P 2.6X5 7-685-861-01 s SCREW +BVTT 2.6X5 (S) 7-685-875-01 s SCREW +BVTT 3X14 (S)
OEP-4
1-15
Mechanical Block 5
708
713
708
705
B 704
705
711
A
705
E3.0 706 708
703
709
E3.0
704 705 707
E3.0 710 709
E3.0
B D
E3.0 A C 714
703 702 704
703
E3.0
714 705 703
702
703
D
704 705 712 701
702
1-16
703
705
C
OEP-4