VWS
PURELAB Option-Q 7-15 Operator Manual Ver 3 Aug 2007
Operator Manual
44 Pages
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ELGA
PURELAB Option-Q 7/15 Operator Manual
Copyright Note The information contained in this document is the property of VWS (UK) Ltd. and is supplied without liability for errors or omissions. No part of this document may be reproduced or used except as authorized by contract or other written permission from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media in which this information may be placed. VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the specification, design, price or conditions of supply of any product or service. © VWS (UK) Ltd. 2007 All rights reserved. Publication ref: MANU37796 Version 3 08/07 ELGA LabWater is a trading name of VWS (UK) Ltd. ELGA® and PURELAB® are registered trademarks.
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TABLE OF CONTENTS 1.
2.
3.
1.1
Product Range ... 1
1.2
Use of this Manual ... 1
1.3
Customer Support ... 1
HEALTH AND SAFETY NOTES ... 2 2.1
Electricity... 2
2.2
Pressure... 2
2.3
Ultra-Violet Light... 2
2.4
Sanitization Chemicals... 2
2.5
Control of Substances Hazardous to Health (COSHH)... 2
PRODUCT AND PROCESS DESCRIPTION... 3 3.1
Product Description... 3
3.2
Process Description ... 4
3.3
Technical Specifications... 6
4.
CONTROLS ... 10
5.
INSTALLATION INSTRUCTIONS ... 11
6.
7.
8.
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INTRODUCTION ... 1
5.1
Unpacking the PURELAB Option-Q ... 11
5.2
Positioning the PURELAB Option-Q... 11
5.3
Connecting up the PURELAB Option-Q ... 13
5.4
Initial Controller Set-Up ... 16
5.5
Initial Start Up... 19
OPERATION ... 20 6.1
Intermittent Mode ... 20
6.2
Alarm Conditions... 21
MAINTENANCE ... 23 7.1
Replacing the LC140 Pre-treatment Cartridge... 24
7.2
Replacing the LC163 Ion-exchange Cartridge Pack ... 25
7.3
Replacing the Ultraviolet Lamp (LC118) ... 26
7.4
Cleaning the Re-Circulation Strainer... 28
7.5
Replacement of LC143 Reverse Osmosis Cartridge(s) ... 28
SANITIZATION PROCEDURE ... 29 8.1
Standard Sanitization ... 29
8.2
Sanitization of Unit and Reservoir (non-routine) 31
8.3
CT1 Sanitization Tablet - Safety Information ... 33
9.
TROUBLE SHOOTING ... 34
10.
CONSUMABLES AND ACCESSORIES ... 35
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11.
KEY TO CONTROL PANEL ...36 11.1 Icons...36 11.2 Alarm Conditions ...36 11.3 Replacement Timers ...36 11.4 Low Level, Quality and Standby Alarms...37
12.
WARRANTY/CONDITIONS OF SALE ...38
13.
USEFUL CONTACT DETAILS ...40
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1.
INTRODUCTION
1.1
Product Range
This Operator Manual has been prepared for the PURELAB Option-Q product models. PURELAB Option-Q7 PURELAB Option-Q7 BP (with boost pump) PURELAB Option-Q15 PURELAB Option-Q15 BP (with boost pump)
1.2
Use of this Manual
This manual contains full details on installation, commissioning and operation of the PURELAB Option-Q unit. If this unit is used contrary to the instructions in this handbook, then the safety of the user may be compromised.
1.3 PURELAB Option-Q
Customer Support
Service support and consumable items are available from your local supplier or distributor. Refer to customer service contact details shown at the end of this publication.
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2.
HEALTH AND SAFETY NOTES
PURELAB Option-Q products have been designed to be safe, however, it is important that personnel working on these units understand any potential dangers. All safety information detailed in this handbook is highlighted as WARNING and CAUTION instructions. These are used as follows: Mains power socket Fuse
WARNING!
ON/OFF switch
WARNINGS ARE GIVEN WHERE FAILING TO OBSERVE THE INSTRUCTION COULD RESULT IN INJURY OR DEATH TO PERSONS.
CAUTION!
Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and processes.
Mains power lead
2.1 Mains Power Supply
Electricity
It is essential that the electrical supply to the PURELAB Option-Q is isolated before any items are changed or maintenance work performed. The ON/OFF switch is located at the left-hand side of the unit. The mains power lead is located just behind the ON /OFF switch. WARNING!
2.2
THIS APPLIANCE MUST BE EARTHED.
Pressure
The main water supply pressure should be isolated and residual pressure released prior to removal of any cartridges or carrying out work on the unit. Switching off the electrical supply will isolate the source of pressure, but pressure trapped within the unit should be released by opening the dispense tap until water flow stops. Dispense tap
2.3
Dispense Tap
The PURELAB Option-Q unit is fitted with an ultra-violet lamp. The UV lamp is enclosed in a stainless steel chamber ensuring the operator will not be exposed to UV light.
Ultra-Violet Light
WARNING!
2.4
UNDER NO CIRCUMSTANCES SHOULD THE LAMP BE CONNECTED AND ACTIVATED WHEN OUTSIDE THE HOUSING.
Sanitization Chemicals
During the sanitization cycle a CT1 sanitization tablet is used and relevant safety information is included in this handbook. A safety data sheet conforming to COSHH regulations is also provided with the tablets and should be read before the tablet is used.
2.5 UV Lamp
Page 2
Control of Substances Hazardous to Health (COSHH)
Material safety data sheets covering the various replaceable cartridges are available upon request. Contact your local supplier or distributor.
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3.
PRODUCT AND PROCESS DESCRIPTION
3.1
Product Description
This handbook covers the operator instructions for the PURELAB Option-Q unit. The PURELAB Option-Q water purification unit has been specifically designed to provide a supply of highly purified water. Typically the PURELAB Option-Q is operated with a Docking Vessel DV25 (Cat. No. LA621) which provides a reservoir of 25 liters of highly purified water. The PURELAB Option-Q can also be operated with alternative reservoirs providing the level control interface is compatible. (See Section 10 - Consumables and Accessories). The PURELAB Option-Q can be bench or wall mounted with an optional wall mounting kit available. A range of accessories are available to complement the unit. (See Section 10 - Consumables and Accessories, for detail).
Dispense tap
Sanitization port Power switch ON/OFF Mains power socket
Control Panel
Fuse
Removable cover
Alternative dispense tap position
Feedwater inlet connection
Door Removable cover
PURELAB Option-Q
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3.2
Process Description
The PURELAB Option-Q process links four purification technologies, Reverse Osmosis, adsorption, ion-exchange and photo oxidation and also incorporates a re-circulation pump and an optional RO feed water boost pump. A sub-micron point of use filter is also available as an option. The unit is designed to operate from a good quality potable water supply, and produces either 7 or 15 liters per hour of purified water which is further purified and circulated through a treated water reservoir. The ultrapure water can be dispensed at 1 liter/minute. A graphics screen displays the system status and provides control by means of three function buttons. The water is processed and treated by the PURELAB Option-Q unit as follows: • Potable water enters through a strainer and inlet solenoid valve at either regulated mains water pressure, or is pumped by means of a feed water pump (optional), and passes through the pre-treatment cartridge. The pre-treatment cartridge has been designed to protect the reverse osmosis cartridges from particulate/colloidal matter and excessive free chlorine, which may be present in the incoming feedwater. • The pre-treated water then passes the sanitization port and through one or two reverse osmosis cartridges, set up in series, which split the flow into permeate and concentrate streams. The permeate water is further purified whilst the waste concentrate stream is passed to drain. • The permeate water passes through a water quality sensor which measures the conductivity of the water. • The permeate water is drawn into the main re-circulation stream by the re-circulation pump together with water from the reservoir and passes through the re-circulation purification loop. • This water is pumped directly through the UV chamber where it is exposed to intense multi wavelength UV radiation to provide continuous bacterial control and photo oxidation of organic molecules. • The partially purified water then passes through the ionexchange cartridge which removes dissolved ionic impurities from the permeate water. • Finally, the water is passed through a: • Water quality sensor, which measures the resistivity of the water. • Temperature sensor which temperature measurement.
provides
accurate
• The deionised water is either dispensed through a dispense tap, or returns to the reservoir. An optional point of use 0.2μm bacterial filter can be fitted to the dispense tap for added protection. • During periods of non-use the unit will automatically operate in intermittent re-circulation mode to maintain water purity with maximum efficiency.
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Water quality sensor Reservoir or Docking Vessel
Drain
Outlet
NRV
Drain
Outlet
Reverse Osmosis LC143
Portable water inlet
Inlet
Strainer
Recirculation pump
Outlet to reservoir Pump feed from Reservoir
Reverse Osmosis LC143
NRV
Water quality sensor
Inlet
Temp sensor
Dispense tap
Purified water outlet
Sanitization Port Strainer
Flow controller
UV Ion-exchange Cartridge pack LC163
Solenoid Pre-treatment LC140
Boost pump (optional)
NRV LC118
Concentrate Drain
Process Flow - PURELAB Option-Q
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3.3
Technical Specifications
The Technical Specifications for the PURELAB Option-Q are as follows:
Feedwater PURELAB Option-Q 7
PURELAB Option-Q 15
Source Quality
Potable mains water supply
Potable mains water supply
Fouling Index-maximum
10
10
Conductivity
1400μS/cm
1400μS/cm
Total Chlorine
0.5ppm
0.5ppm
Heavy Metals - maximum
0.05ppm
0.05ppm
Silica- maximum
30ppm
30ppm
Temperature
1 - 35°C
1 - 35°C
Flowrate (Maximum requirement)
78l/hr
85l/hr
Drain Requirements (gravity fall with air gap). Maximum during Service
70l/hr
70l/hr
Maximum - without internal boost pump
6.0 bar (90 psi)
6.0 bar (90 psi)
Minimum - without internal boost pump
4.0 bar (60 psi)
4.0 bar (60 psi)
Maximum - with internal boost pump
2.0 bar (30 psi)
2.0 bar (30 psi)
Minimum - with internal boost pump
Flooded Suction
Flooded Suction
Feedwater
Feedwater Pressure
Dimensions Height
460mm (18.1")
460mm (18.1")
Width
550mm (21.7")
550mm (21.7")
Depth
270mm (10.6")
270mm (10.6")
With internal boost pump
20kg (44lb)
21kg (46lb)
Without internal boost pump
18kg (40lb)
19kg (42lb)
Weight
Connections Inlet-quick connect
8mm (5/16") OD
8mm (5/16") OD
Outlet-quick connect
8mm (5/16") OD
8mm (5/16") OD
Drain RO-quick connect
8mm (5/16") OD
8mm (5/16") OD
Reservoir feed/return-quick connect
8mm (5/16") OD
8mm (5/16") OD
Positioning
Wall, bench or under bench mounted.
Wall, bench or under bench mounted.
Environment
Clean dry indoor. Temp 5 - 40°C.
Clean dry indoor. Temp 5 - 40°C.
Humidity max 80% non-condensing.
Humidity max 80% non-condensing.
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Electrical Requirements Mains Input
100-240V ac, 50-60Hz all models
System Voltage
24V dc
Power Consumption with boost pump
90VA
Power Consumption without boost pump
60VA
Fuses
2 x T6.3 Amp
Reservoir level connection
Jack Plug 3.5mm
Noise Level
<45dBA
User Interface Display
Continuous graphical and numerical reservoir level display Graphical flow schematic on screen with mimic display Intuitive icons (Multilingual)
Adjustable settings
Indicators
Alarms-Audiovisual
Outputs
Auto restart after power failure
Selectable
Audible alarm
Selectable
Water purity units
MicroSiemen/cm or MegaOhms.cm
Water purity
Alarm setpoints
Reverse osmosis permeate water
Conductivity
De-ionized water
Temp compensated resistivity/ conductivity
Temperature
Degrees centigrade
Reservoir
% Full
Pre-treatment cartridge
Maximum remaining life indicator
UV lamp
Maximum remaining life indicator
Ion-exchange cartridge
Maximum remaining life Indicator
Purified water purity
Outside set point alarm
Reservoir
Low level
Reservoir
Level control disconnect alarm
UV failure alarm
Non start or current outside limits
Pre-treatment cartridge
Change reminder
UV lamp
Change reminder
Ion-exchange cartridge
Change reminder
RS232 Printer connection RS232 Remote display connection Volt free contact-internal
Safety Features Power fail safe Boost pump protection from particulates Re-circulation pump protection from particulates Low operating voltage 24V Audio visual alarms Adjustable alarm settings
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Special Features Low noise levels – minimum intrusion Flow rate upgradable Optional internal boost pump for low pressure feed waters Optional printer kit for record of operating parameters Optional remote display Intermittent re-circulation “sleep” mode Optional point of use filter Dual position dispense tap Optional purpose designed docking vessel DV25
Technologies Purification Methods
Adsorption Reverse Osmosis Ultra Violet radiation multi wavelength Ion-exchange Point of use filtration
Purified Water Specification PURELAB Option-Q7
PURELAB Option-Q15
*Make Up Rate
7.5l/hr
15l/hr
*Daily Output(nominal max)
180 l/24 hour day
360 l/24 hour day
Dispense Rate from Tap
1.0 l/min-nominal (less with POU filter)
1.0 l/min-nominal (less with POU filter)
Output reverse pressure (max)
0.1bar (1psi)
0.1bar (1psi)
Purity: (from dispense tap) Inorganic-Typical
Up to 18.2MΩ.cm @25°C
Total Organic Carbon(TOC)
<10ppb
**Bacteria
<1CFU/ml
pH
Effectively neutral
Particles
Optional 0.2µm POU filter
*
Standard conditions are 4 bar inlet pressure, 0 bar back pressure at 15 degrees centigrade, fed with potable water and a clean pre-treatment cartridge. Refer to flow tables to allow for the effects of temperature and pressure outside these conditions.
**
Subject to correct operating and maintenance procedures.
As part of our policy of continual improvement we reserve the right to alter the specifications given in this document.
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PURELAB Option-Q Reverse Osmosis Capacity Charts
Flow (l/hr)
Option-Q7
Pressure (bar)
Graph 1 - Nominal Flowrate vs Inlet Pressure for PURELAB Option-Q7
Flow (l/hr)
Option-Q15
Pressure (bar)
Graph 2 - Nominal Flowrate vs Inlet Pressure for PURELAB Option-Q15
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4. Process button
CONTROLS
The PURELAB Option-Q operates with a tactile membrane touch pad control panel which has a graphics display window and three program function control buttons. Details of how to use the controls will be given in the appropriate sections.
8
Control Button PROCESS Left hand control button
Right hand control button
Function Turns the process ON/OFF.
The PURELAB Option-Q control panel has a range of control icons as follows:
Control Panel Button LEFT
Icon
Description Menu Scroll
RIGHT
Reset Mute Alarm Accept Printer
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5.
INSTALLATION INSTRUCTIONS
Please read these instructions in conjuction with the installation instructions for the Docking Vessel LA621 or reservoir.
5.1
Unpacking the PURELAB Option-Q
The following items should be supplied with your PURELAB Option-Q: 1. PURELAB Option-Q unit 2. Cartridge Pack LC163 3. Sanitization by-pass block fitted in the unit 4. Installation kit (LA513 or LA506) 5. Operator manual 6. Mains Lead
5.2
Positioning the PURELAB Option-Q
Before commencing with installation and operation of the PURELAB Option-Q unit, please read and observe the following points. Environment The unit should be installed on a flat, level surface, in a clean, dry environment. The unit can also be wall mounted against a vertical wall capable of supporting the weight (for this we recommend the use of the wall mounting kit Part No LA610). CAUTION!
Note:
If unit is to be wall mounted, ensure it is mounted on a substantial brick or concrete solid wall capable of supporting the operating weight of the system. If mounting the unit on the wall, use the wall mounting kit and follow the instructions included in the kit. Refer to specifications for unit weights.
The unit is designed to operate safely under the following conditions: Rear mounting locations points
• Indoor Use • Altitude up to 2000m • Temperature Range 5 - 40°C • Maximum Relative Humidity 80% @ 31°C decreasing linearly to 50% @ 40°C, non-condensating The unit is in Installation Category II, Pollution Degree 2, as per IEC1010-1.
Unit Rear Mounting Points
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Electrical The unit can be connected universally to any electrical supply in the range of 100 - 240V and 50 - 60Hz. The mains lead is supplied with a molded plug on one end and a molded connector to the unit on the other. The unit should be connected to an earth.
Mains power socket Fuse
ON/OFF switch
Drain A semi rigid flexible connection to a sink or suitable drain capable of handling at least 1.5l/min is required. The drain point should have a gravity fall below the level of the unit and any connections direct to drain should have an air-break device fitted.
Mains power lead
Electrical Connections
Feed Water The feed water should be of good quality and comply with specifications provided. This should enter the unit via an 8mm (5/16") O/D semi rigid tube, and should be in the temperature range 1 to 35°C. CAUTION!
For pressurized feeds, the minimuIm direct inlet pressure is 4.0bar (60psi) and maximum inlet pressure is 6bar (90psi). Higher feed water pressures must be reduced using a pressure regulator valve (Part No. LA512).
Direction of water flow
Collar Mesh filter
Operating temperatures outside the range 1 to 35°C will cause damage to the PURELAB Option-Q unit.
Reservoir feeds to the PURELAB Option-Q unit should be positioned at the same height, or above the unit, to provide a positive flooded inlet pressure.
Collar
Strainer
Feed Water Strainer
RESERVOIR
PURELAB Option-Q
Level control cable
Pump feed
Inlet
All tube connections 8mm (5/16") Drain
PURELAB Option-Q Unit Installed with Storage Reservoir
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5.3 Outlet to reservoir or DV25 Recirculation from reservoir or DV25 Blank Drain
Connecting up the PURELAB Option-Q
Once the PURELAB Option-Q unit has been positioned either on a wall or on a bench, it should be connected as follows: • Mains water inlet tube • Drain • Re-circulation from reservoir or DV25 • Outlet to reservoir or DV25 Step 1 - Fitting Tubes 1. PUSH in collet on connector. 2. PULL out transit plug.
Recirculation and Drain Connections
3. CUT a clean square end on a 8mm (5/16") OD semi rigid drain tube. 4. PUSH tube into connector. CAUTION!
Do not restrict drain line.
CAUTION!
If the water supply is at a pressure greater than 6bar (90psi) fit a pressure regulator (LA512).
Connector
Collet Blanking transit plug
Pull plug Depress collet Clean square cut end Tube 8mm OD
Feedwater Inlet Connections
Simply push in tube to attach
Tube in secured position
Fitting Tubes
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Step 2 - Connect Electrical Supply 1. PLUG mains lead into the socket on the left hand side of the PURELAB Option-Q unit.
Mains power socket Fuse
2. PLUG mains lead into mains socket. ON/OFF switch Mains power lead
Electrical Connections Step 3 - Connect High/Low Level Switch to Reservoir 1. INSERT jack plug into the level control socket located at rear of unit and reservoir. Level control
Reservoir Level Connections
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Slide back, unhook and remove side panel
Step 4 - Positioning Dispense Tap The Dispense Tap may be fitted at a high level or a low level on the PURELAB Option-Q unit, to allow for easier access when wall mounted. To alter the location of the Dispense Tap: 1. Switch the PURELAB Option-Q off at the power switch at the top left hand side of the unit. 2. Ensure the water supply is turned off. 3. Dissipate pressure by opening the dispense tap. 4. Open the front door.
Panel fixing screws
Manifold screws
5. Remove the LC163 cartridge. (See Section 7.2). 6. Unscrew the two panel fixing screws located on the right hand side of the door opening. 7. Remove side panel by sliding the panel to the rear. Once unhooked, remove. 8. Remove screws holding dispense tap manifold. 9. Locate manifold in alternative position. 10. Replace panel. 11. Replace LC163 cartridge. (See Section 7.2). 12. Switch electrical power on.
Replace side panel
13. Switch water supply on. 14. Press the process button. 15. Ensure correct operation of dispense tap.
Manifold screws
Panel fixing screws
Replacing side panel
Positioning the Dispense Tap
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5.4
Initial Controller Set-Up
The PURELAB Option-Q control panel is fitted with three control buttons. These are: 1. The PROCESS button, which switches the purification process ON and OFF.
Process button
2. Two software controlled touch pad buttons which are used to control set-up and process control functions. When the PURELAB Option-Q unit is started for the first time after installation the following steps should be followed to set-up system preferences:
Q
Step 1 - Setting Up Menu Options SWITCH the mains power on to initialize the controller hardware set-up sequence. Touch pad buttons
Q
Note:
Always allow the initialization process to complete. This is indicated by the appearance of the MENU icon on the control screen.
PRESS the MENU button to go to the next screen to activate the set-up menu sequence. Menu
Start Up Screens
A series of set-up screens will now be displayed. Various control icons are used to allow you to step through the set-up instruction process. These icons include: • A “scroll” icon indicated by an arrow • An “accept” button indicated by a tick 9 • A “selection” icon indicated by a
Auto Restart Manual Restart
Step 2 - Auto / Manual Restart This allows the selection of the AUTO/MANUAL restart option. If auto restart is selected the unit will automatically restart after a power failure. In manual mode the unit will remain in standby. button and accept with Select the option required using the the 9 button.
Auto/Manual Restart
Audible Alarm Enabled Audible Alarm Disabled
Step 3 - Audible Alarm Enabled / Disabled This display provides the option of either enabling the audible alarm causing it to sound or disabling the audible alarm causing it to remain muted whilst it flashes the alarm icon. Select the option required using the button and accept with the 9 button.
Audible Alarm Enable/Disable
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MegOhm MicroSiemen
Water Purity Settings
Step 4 - Water Purity Unit Setting This screen will allow the setting of the preferred water purity unit of measure to either, MΩ.cm or µS/cm. Once selected, all future water purity measurements will be displayed with your unit of choice. Select the option required using the button and accept with the 9 button.
Step 5 - Purity Alarm Setting This screen is used for setting the value at which the water purity alarm activates. If the MΩ.cm water purity alarm unit setting was chosen, then the following water purity alarm choices will be displayed.
MegOhm
MicroSiemen
15MΩ.cm
F
10MΩ.cm
F
1MΩ.cm
F
0.07
If the µS/cm water purity alarm unit setting was chosen, then the following water purity alarm choices will be displayed.
Purity Alarm Setting
0.07µS/cm
F
0.1µS/cm
F
1.0µS/cm
F
Select the alarm setting required using the accept with the 9 button. Note:
button and
To reset any of the set-up parameters, restart from the set up menu and follow instructions from Step 1.
Setting Up Display and Replacement Timer Turn the unit off at the power inlet module. To enter the replacement timer set-up, press the left hand touch pad button and at the same time turn the power on. A graphic of the ion-exchange cartridge, UV lamp, pretreatment cartridge and clock graphics are displayed with hourly timer status. CAUTION!
Before re-setting any of the cartridge timers, ensure that the appropriate new cartridges have been installed and securely located correctly in the PURELAB Option-Q.
Step 1 - Ion-exchange Cartridge Timer Setting this screen will cause the ion-exchange cartridge timer to reset to the preset value of 4380 hours (6 months). Press 9 to jump to the next consumable or Press 9 to reset timer or press
to initiate reset.
to abort reset.
Press 9 to jump to the next consumable.
Ion-exchange Cartridge Timer PURELAB Option-Q 7/15 Version 3 08/07
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