900 Series Installation and Operating Instructions Jan 2012

TABLE OF CONTENTS

Page

[1] SPECIFICATIONS------------------------------------------------------- 1 [2] CLASSIFICATION------------------------------------------------------- 1 [3] WIRING DIAGRAM

3-1. Pole Mount Type (Type 901)---------------------------------------- 2 3-2. Unit Mount Type (Type 920)---------------------------------------- 3 3-3. Ceiling Mount Type (Type 902)------------------------------------ 4 3-4. Track Mount Type (Type 905)-------------------------------------- 5

INSTALLATION

[4] POLE MOUNT TYPE (Type 901)----------------------------------- 6 [5] UNIT MOUNT TYPE (Type 920)------------------------------------ 7 [6] CEILING MOUNT TYPE (Type 902)------------------------------- 9

[7] TRACK MOUNT LIGHT (Type 905)-------------------------------11 OPERATION

[8] OPERATING INSTRUCTIONS---------------------------------------15 [9] ADJUSTING TENSION of BALANCE ARM----------------------17 [10] CLEANING--------------------------------------------------------------18 [11] MAINTENANCE AND INSPECTION ----------------------------19 [12] ELECTROMAGNETIC COMPATIBILITY (EMC)------------20

Intended Use of the Product

This product is intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry, and must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist. Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product. Patients should not be allowed to operate or handle the product unless he/she is so instructed.

Environmental condition for Operation Temperature : 5 ~ 40℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Storage Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Transportation Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Important Notes In case of the troubles, please contat Takara Belmont offices or your dealers. Do not disassemble or attempt to repair. Disassembly, repair or modifications should only be done by a qualified repair technician. Attempts at disassembly, repair or modifications may lead to abnormal operation and accidents. In case of disposal of equipment When disposing the dental light, appropriately dispose complying with all current applicable regulations and local codes. In EU area, EU directive 2002/96/EC on waste electrical and electronic equipment (WEEE) is applied on this product. In this directive, environment conscious recycling/abandonment is obligated. Symbols Alternating-current

Non-ionizing radiation Caution It means “caution, warnings, or possibility to danger”. Refer to operating instructions

㻨㻦

㻵㻨㻳

Direct-current

Power ON

Power OFF

Authorized representative in the European community

Manufacturer

Date of manufacture

Separate collection for electrical and electronic equipment

WARNING Operation of a dental light under Electro Magnetic Interferences. This equipment may malfunction by electromagnetic interferences.

Do not install dental light close to the equipment that generates electromagnetic interference (i.e. communication equipment, elevator)

Do not use the device that creates interference (i.e. cellular phone) near this equipment. Do not use electric surgical knife or laser knife with dental light.

Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences. WARNING • To avoid the risk of electric shock, this equipment must only be connected to supply mains with protective earth. • Position a light head by holding light handle(s). • Installation and service work should be conducted by an authorized installation/service personnel only.

WARNING: The followings are prohibited. • To modify this equipment. • To use the equipment under any failure condition. • To use the equipment without doing the daily and periodical check-up. • To wipe the plastic covers with any disinfectant or detergent that contains organic solvent.

Precautions for Installation • Keep the equipment away from water. • Keep in circumstances safe from influence by temperature, humidity, wind, sun light, air containing salts and minerals. • Care about stability such as inclination, vibration and impact, including handling and transportation. • Do not keep the equipment in a place where chemicals are or where gas is emitted. • During lifting and unpacking of the light, make sure to hold only the designated parts. • Do not drop or hit the light. • Ground light properly prior to turning power on. • When the installation process has been completed, verify that all the mechanical and electrical functions are working properly. • Thick gloves are highly recommended at unpacking. • Do not modify this equipment.

CAUTION Before use

• Check connection of switches and make sure that the device functions properly. • Make sure that grounding wire is connected.

• Make sure that cables are properly and perfectly connected.

During use

• Do not use the light longer than required for examination or treatment.

• Always watch the patient and the equipment to make sure nothing is wrong.

• If anything wrong is observed with the equipment or the patient, take a proper action, such as stopping the use of equipment as well as keeping the patient in safe.

• Keep an eye on the patient not to touch the equipment.

After use

• Turn off the light.

• Clean the equipment and get it ready for use.

CAUTION

Do not spray liquids directly onto light surfaces.

In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto light surfaces.

NOTE Warranty does not cover damage to equipment caused by disinfectant solutions

[1] SPECIFICATIONS 1. Focal Distance... 650 mm

2. Color Temperature... 5000° Kelvin 3. Light Intensity

Normal Treatment Mode ... 4000 Lux ~ 32000 Lux Composite Mode ... 5500 Lux

4. Color Rendering Index ... More than 90

5. Light Pattern... 85 mm x 155 mm

6. Power Requirement... Type 901/902/905 AC230V 50Hz 0.26A Type 920 DC20V 1.2A

[2] CLASSIFICATION a. Protection against electric shock : Class I Equipment.

b. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.

-1-

Brown

CADQ74**

Earth line

Green/Yellow

3 4

Brown

MANUAL

SENSOR

Blue

SW3

Lead wire(Brown)100MM CACP72**

Lead wire(Blue) 150MM CACP77**

Manual SW for operation test

SW2

6

1

CN204 JST NH2P

(1G028U**)

1

2

+ -

1 1

2

CN1 JST XH3P

+

-

3

(1G02A0**)

LED output K2 4

LED output K1 3

LED output A2 2

LED output A1 1

CN5 JST XH4P

3 4

DC5V power Purple 5 output 2 1 Gray Display LED output 2

3

DC5V power Red 9 output 1 1 Orange VR input 2

Blue GND 3

Yellow 4 Sensor power output 1 Green Sensor input 2

Ferrite (Two turns)

Ferrite (Six turns)

Power Supply Box Section

CN9 JST NH3P

CN4 JST XA3P

1A086X**

Power line for Control PCB.

CN202 JST XH2P

CN201 JST XH4P

LED Light Control PCB.

CN6 JST NH2P

2

CN101 JST VH3P

Black Black/White Brown Brown/White

Arm Section

1A087K**

Inside arm lead wire (AL-901/902)

Red Orange Purple Gray

SW3

Display LED input

DC5V power input 2

DC5V power input 1 VR output

CN2 JST XA2P

1A07MA**

(VR) Intensity adjustment

1

3

1A07M9**

Intensity adjustment Volume Section

Yellow Green Blue

1A07MB**

Trunk line for LED sensor PCB

Black Brown Black/White Brown/White

VR input 2 Orange

XA3P

3

2

1

XA4P

4

3

2

1

DC5V output 1 Red

(1G027Z**)

Yellow Green Blue

Black Brown Black/White Brown/White

Trunk line for LED module(Head)

2

1

SM2P(Black)

Black Brown

(1G0280**)

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

AD10003W

Head Section

CN1 JST EH3P

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-901*-EU* ??図 AL-901 20110606

Yellow 1 Sensor power input Green 2 Sensor output Blue 3 GND

SM2P(Black)

Black/White 1 Brown/White 2

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus

Display LED PCB.

York Section

1 2 3 4

CN1 JST PH4P

OFF

ON

ON

Sensor activation setting Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps

OFF 5

Setting condition

Default setting

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

2

1

4

3

2

1

LED Light Power PCB.

1 N AC230V Brown 2 Power Input Power Switch Brown 3 L

Blue

Sensor/Manual Mode Selection Switch

Green/Yellow Noise filter section(AL-901) 1A08AH**

2 1

Blue

Trunk line for power PCB. (AL-905) 1A087M**

1A07X8**

Earth line for power PCB.

2-Fuse 250V/0.8A(T)

Green

Receptacle

The side with black dot has male pins

Terminal Block Light Blue

CAMU72**

Power cable 2900(GTCE)

Plug

2

1

Black dot

Setting condition Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

Remarks

White

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-2DC5V Power input

Connector Symbol SM ... SM Connector XA ... XA Connector

[3] WIRING DIAGRAM

3-1. Pole Mount Type (Type 901)

Plug

2

Receptacle

Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector Black dot The side with black dot has male pins 1

-3Red 9 1 Orange 2 3

Yellow 4 1 Green 2 Blue 3

XM4P

4

Brown

3

Brown/White

Black/White

2

Black

Cuspidor Section

Arm Section

Red Orange Purple Gray 1 2 3 4

DC5V power input 2

York Section

Display LED input

XA3P

3

2

1

XA4P

4

3

2

1

CN2 JST XA2P

1A07MA**

1A07MB**

(VR) Intensity adjustment

1

3

1A07M9**

Intensity adjustment Volume Section

Yellow Green Blue

Trunk line for LED sensor PCB

Black Brown Black/White Brown/White

Red DC5V output 1 Orange VR input 2

DC5V power input 1 VR output

CN1 JST PH4P

(1G027Z**)

Display LED PCB.

Yellow Green Blue

Black Brown Black/White Brown/White

Trunk line for LED module(Head)

10KB

3 4

Purple 5 To LED Light Control PCB. 1 Gray (CN5) 2

To LED Light Control PCB. (CN9)

To LED Light Control PCB. (CN4)

Connect to trunk line for LED Light Power PCB. (CN201)

1

1A07ME**

Inside arm lead wire

2

1

2

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

Head Section

Yellow 1 Sensor power input Green 2 Sensor output Blue 3 GND

SM2P(Black)

Black/White Brown/White

1

SM2P(Black)

Black Brown

CN1 JST EH3P

3-2. Unit Mount Type (Type 920)

CADQ74**

Earth line

Brown

1A08CK**

MANUAL

Blue

Blue

SW3

Manual SW for operation test

SW2

2

1

6

1

1

2

+ -

1 2

CN1 JST XH3P

1

+

(1G02A0**)

LED Light Control PCB.

CN6 JST NH2P

2

CN204 JST NH2P

(1G028U**)

-

3

CN202 JST XH2P

CN201 JST XH4P

CN5 JST XH4P

DC5V power output 2 Display LED output

Purple 5

1 Gray 2 3 4

3

DC5V power Red 9 output 1 1 Orange VR input 2

Yellow 4

1 Green 2 Blue GND 3

Sensor power output Sensor input

Ferrite (Two turns)

Ferrite (Six turns)

Power Supply Box Section

CN9 JST NH3P

CN4 JST XA3P

1A086X**

Power line for Control PCB.

LED output K2

LED output K1

LED output A2

LED output A1

1 Black 2 Black/White Brown 3 4 Brown/White

Arm Section

York Section

Display LED input

Red 1 DC5V power input 1 Orange 2 VR output Purple 3 DC5V power input 2 Gray 4

CN2 JST XA2P

(VR) Intensity adjustment

AD100042

1

3

1A07M9**

Intensity adjustment Volume Section

1A07MB**

Trunk line for LED sensor PCB

Yellow Green Blue

VR input 2 Orange

XA3P

3

2

1

DC5V output 1 Red

(1G027Z**)

Display LED PCB.

Yellow Green Blue

XA4P

4

3

2

1A07MA**

Black Brown Black/White Brown/White

Trunk line for LED module(Head)

1A087K** 1

(1G0280**)

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

Head Section

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-902*-EU* ??図 AL-902 20110606

Yellow 1 Sensor power input CN1 Green 2 Sensor output JST Blue 3 GND EH3P

SM2P(Black)

2

1

2

1

SM2P(Black)

Black Brown Black/White Brown/White

PC side: Clair Unit, 232 side: CP-One plus PC side: Clair Unit, 232 side: CP-One plus

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking

Black Brown Black/White Brown/White

SW4 JP3

SW3

Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps

Inside arm lead wire (AL-901/902)

CN1 JST PH4P

OFF

ON

ON

OFF

Default setting

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

Sensor/Manual Mode Selection Switch

Lead wire(Brown)100MM CACP72**

Lead wire(Blue) 70MM 1A08CL**

CN101 JST VH3P

4

3

2

LED Light Power PCB.

1 N Brown Brown AC230V 2 Power Input Power Switch Brown Fuse 3 L 250V/0.8A(T)

Noise filter section(AL-902)

3 4

SENSOR

Green/Yellow

2 1

Blue

1A087M**

1A07X8**

Earth line for power PCB.

Trunk line for power PCB. (AL-905)

Green

Receptacle

The side with black dot has male pins

Terminal Block

Light Blue

Green/Yellow

CAMU72**

Power cable 2900(GTCE)

Plug

2

1

Black dot

1

Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Setting condition

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

Remarks

White

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-4DC5V Power input

Connector Symbol SM ... SM Connector XA ... XA Connector

3-3. Ceiling Mount Type (Type 902)

Earth line 500mm

Green/Yellow

Brown

1A087N**

2

3 4

MANUAL

SENSOR

Brown

CACP76**

Manual SW for operation test

SW2

2

1

6

1

CN204 JST NH2P 1

2

+ -

1 2

CN1 JST XH3P

1

+

-

3

(1G02A0**)

CN9 JST NH3P

CN4 JST XA3P GND

3

DC5V power 1 Red 9 output 1 Orange VR input 2

3 Blue

Sensor power 1 Yellow 4 output Green Sensor input 2

3 4

Power Supply Box Section

CN5 JST XH4P

DC5V power Purple 5 output 2 1 Display LED output 2 Gray

1A086X**

Ferrite (Two turns)

1A08GD**

Trunk line for LED signal

Ferrite (Six turns)

LED output A1 1 Black Black/White LED output A2 2 Brown LED output K1 3 Brown/White LED output K2 4

Trunk line for Control PCB. power

CN202 JST XH2P

(1G028U**)

LED Light Control PCB.

CN6 JST NH2P

2

CN201 JST XH4P

LED Light Power PCB.

CN101 JST VH3P

4

3

4

Brown/White

3 4

Purple Gray

Red Orange

1A087R**

Trunk line A for power supply box

XA7P

7

6

5

4

3

2

1

Yellow Green Blue

3

Brown

2

Purple Gray

Red Orange

Yellow Green Blue

Brown/White

Brown

Black/White

Black

XA7P

7

6

5

4

3

2

1

XM4P

4

3

2

1

1A087T**

Trunk line C for power supply box (Ceiling Height 9 F ~ )

XA7P

7

6

5

4

3

2

1

XM4P

2

Black/White

1

XM4P

1

Black

OFF

ON

ON

OFF

Default setting

DC5V power input 2

DC5V power input 1 VR output

1A087S**

CN2 JST XA2P

AD10003X

4 Display LED input

Red 1 Orange 2 Purple 3 Gray

(VR) Intensity adjustment

Head Section

CN1 JST EH3P

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-905*-EU* ??図 AL-905 20110616

York Section

1

3

1A07M9**

(1G0280**)

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

1 Sensor power input 2 Sensor output 3 GND

Intensity adjustment Volume Section

Yellow Green Blue

SM2P(Black)

2

1

2

1

SM2P(Black)

Black Brown Black/White Brown/White

Red Orange VR input 2 DC5V output 1

(1G027Z**)

Display LED PCB.

1A07MB**

Trunk line for LED sensor PCB

Yellow Green Blue

CN1 JST PH4P

XA3P

3

2

1

XA4P

4

3

2

1

1A07MA**

Black Brown Black/White Brown/White

Trunk line B for power supply box

Purple Gray

Red Orange

Yellow Green Blue

Yellow Green Blue

Black Brown Black/White Black/White Brown Brown/White Brown/White Black

Trunk line for LED module(Head)

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus

SW3

Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

Sensor/Manual Mode Selection Switch

1A08CS**

SW3

1 N AC230V 2 Power Input Brown 3 L

Blue

Lead wire(Brown)150MM

Fuse Power Switch 250V/0.8A(T)

Noise filter section(AL-905)

Green/Yellow

2 1

Blue

1A087M**

Trunk line for power PCB.

1A07X8**

Earth line for power PCB.

Green

Receptacle

The side with black dot has male pins

Terminal Block

Light Blue

CAMV04**

Power cable (500mm)

Plug

1

2

White

Black dot

1

Test mode (Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Setting condition

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-5DC5V Power input

Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector

3-4. Track Mount Type (Type 905)

INSTALLATION INSTRUCTIONS [4] POLE MOUNT TYPE (Type 901) 4-1. Dimensions (mm)

906 115

530

132

29º

90º

90º

294

151º

45

588.5

126

40º

42.7

210

646

681

40º

265

240

718

98

69

43

106

15º 130º

4-2. Installation Instructions * All necessary parts are included in the box. • M3 x 6 Painted Screw --------- 2pcs • M4 x 10 Painted Screw -------- 2pcs • Yoke Cover ---------------------- 1pce

Balance Arm M4 X 10 Painted Screw

Light Head

1) Install the light head to the balance arm with M4 x 10 painted screws. 2) Connect the wire harness 3P connector : yellow / green / blue 4P connector : black / black & white / brown / brown & white Same color to be met at each side of connector

Yoke Cover

4P Connector

4P Connector LED Light Display PCB. 3P Connector

4P connector : red / orange / purple / gray connec to LED Light display PCB of yoke cover. 3) Attach the yoke cover with M3 x 6 painted screws.

-6-

M3 X 6 Painted Screw

[5] UNIT MOUNT TYPE (Type 920) 5-1. Dimensions (mm) 906 530

115

90º

90º 29°

294

151°

646

240

718

681

40°

98

40°

106

15°

130°

265

M6 Button Screw Balance Arm Joint

5-2 . Installation Instructions (1) Attach the light assembly to the light pole.

Pass the light cable through the light pole and insert the light pole joint into the light pole. Fasten with

Light Pole Light Cable

Light Head Assembly

two M6 button screws.

Light Pole

(2)Attach the light pole to the light post.

Pass the light cable through the light post and insert

the light pole into the light post. Fasten with screws.

Light Cable Light Post

-7-

(3) Connect the light cable

Attach the connectors of the light cable onto the dental light PCB and harness inside the cuspidor unit.

a) Connect the three connectors (3pins,3pins and 4pins) of the light cable onto the LED light control PCB. The LED light control PCB is located at the rear side of the cuspidor unit. b) Connect the 4pins connectors. 4P connector from j-box (LED light power pcb CN201)

4P connector

b

Brown/White

Brown/White Brown Black/White Black

4 Brown 3 2 Black/White 1 Black

3 2 1

a

Purple Gray

Yellow Green Blue

Orange Red

Light Cable

1 2 3

3P

3P

1 2 3 4

3

1 4

CN5

CN4

CN9

1

1

3

4P

LED light control PCB

CAUTION • Securely insert a connector

• Make sure pins are firmly inserted

• When you remove a connector, instead of pulling wire, pull a connector by holding connector housing

(4) Set the lower volume limit (Type 920 only) 1. Turn light intensity control volume to its lowest end. (turn counter clockwise) 2. Push SW1 (CHECK) on a LED Light Control PCB. Yellow LED2 brinks. 3. Push SW2 (ON-OFF) on a LED Light Control PCB. Yellow LED2 turns off. LED Light Control PCB Low Intensity Control Volume

ON-OFF

CHECK

SW1

SW2 LED2

-8-

[6] CEILING MOUNT TYPE (Type 902) 6-1. Dimensions (mm)

906 530

132

115

29º

588.5

646

240

681

718

98

45

40º

69

126

40º

42.7

210

90º

90º

43

294

151º

265

106

15º

6-2. Installation Instructions 130º 1) Secure mounting plate to the ceiling. 2) Route the power supply through the center of the mounting plate. 3) Install the leveling nuts between the mounting plate and the ceiling flange. 4) Install the ceiling flange to the mounting plate with washers and nuts supplied. 5) Insert the suspension tube into the ceiling flange and secure it with roll pin and set screws supplied. 6) Be sure the suspension tube is plumb. 7) Slide the flange cover and flange cover ring (flat side up) over the suspension tube and secure them about half way up the tube. Use only one set screw as you will be moving this on final installation. 8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to the ceiling flange. Secure it with 4 Allen set screws. 9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local electrical codes. 10) Test the light for proper operation. 11) Reposition the flange cover and secure it with the flange cover ring - Secure all set screws.

3

6 7 8

10

(1) Power Supply Cable (2) Mounting Plate (3) Leveling Nut (4) Washer (5) Nut (6) Ceiling Flange (7) Socket Screw for Flange (8) Suspension Tube (9) Roll Pin (10) Socket Screw for Arm (11) Flange Cover (12) Cover Ring (13) Socket Screw for Ring (14) Suspension Tube of Arm

1 2 4 5

9 11

12 14

13 -9-

Dimension (AL-905) [7] TRACK MOUNT LIGHT (Type 905) 7-1. Dimensions (mm)

1970 1450

227

380 mm for 2400 mm ceiling height

35°

1000 mm for 3000 mm ceiling height

3000

644

106

15º

240

110

756

40°

260º

90º

90º

130º

7-2. Ceiling Preparation For safety in operation as well as stability of the light source, the importance of proper ceiling structure cannot be overemphasized. In general, a ceiling structure capable of supporting 90kg (200 lbs) dead weight is required. A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet by at least 6 (M8 x 76mm) lag screws. Suitable holes are provided in pallet for most installations, utilizing 16"(406 mm) or 24"(610 mm) center to ceiling joists. For other spacings or locations, additional holes can be cut in pallet. (SEE FIGURE 1.) IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest. B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be installed in 3 places to allow mounting with at least 6 (M8 x 76 mm) lag screws. (SEE FIGURE 2.) C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to provide 90kg (200 lbs) dead weight capacity. (SEE FIGURE 3.) Electrical Feed Opening Transformer End

Used for 24" Center to Center Joists Used for 16" Center to Center Joists

FIGURE 1

8mm x 76 mm Lag Bolts (6)

-11-

265

CEILING PREPARATION

Crossblocks 3 Places 24" Center to Center

FIGURE 2

FIGURE 3

-12-

7-3. Electrical Preparation

Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, circuit (fuse or

breaker) through flexible conduit with enough slack to protrude at least 50mm below the pallet when installed. Terminate the conduit with 13mm body box connector suitable for mounting through 5mm thickness. A readily accessible shut-off switch for this circuit is recommended. Use wiring suitable for 90˚C service. 40mm DIA (Electrical Feed Opening)

Head of Chair

9.5mm DIA HOLE 25.4mm DIA C'Bore (8Holes)

1657mm

160mm 125mm

92mm 108mm

610mm

203mm

16.5mm

406mm

FIGURE 4

7-4. Installation Instructions

1) Lead out the power supply cable from the ceiling where the track light is mounted. 2) Run the power supply cable through the pallet and mount the pallet.

3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the electrical opening.

4) Allowing the free end to hang down slightly for access, install the conduit box connector to the track.

5) Finish bolting the track securely to the pallet.

6) Connect the wires from the feed to the terminal block.

7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley oriented toward the pulley on the track.

8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the end of track.

9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic clip near end.

10) Install rubber bumpers at the end of the track in the holes provided. Power Supply Box

Install Rubber Bumpers after Trolley

Plastic Wire Clip

Z Clip To Trolley (Holds Bottom Cover)

Brown Connector Electrical Feed Light Blue Green/Yellow Terminal Block

-13-

Clamp (Factory Installed on Wire)

Rubber Bumpers

Pulley

End Cap

11) Check operation of the trolley. It is factory

Trolley

adjusted to provide smooth effortless travel, without play; however rollers can be

readjusted if necessary. Loosen the set screw

Adjustment Screw Set Screw

and adjust the socket cap screw to vary roller clearance.

Rollers

12) Unpack the power supply box / housing assembly and mount it to the track with screws provided. 13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the wires under the plastic clip.

14) Connect the plug-in connector to the trolley wire.

15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket. 16) Install the end-cap with the screws provided.

17) Slide the trolley back and forth, checking for binding or rubbing.

18) Confirm that the swing arm is properly adjusted to stay where it is placed. If necessary, move the head up or down to expose the appropriate cross drilled nut and adjust with the tool provided.

19) Turn on power and check electrical operation of the light.

1 2

6 10 5

3

(2) Pallet

9

(3) Track

(4) End-cup

12

(5) Trolley

11 4

7

(6) Power Supply Box (7) Light Assembly (8) Bottom Cover (9) Rubber bumper

D L S

8

(1) Power supply cable

(10) Screw with plain washer &

spring washer M4x15(2 pcs)

This bracket is on the rear side of the cover

(11) Hex Head Bolt M8x25(6 pcs) (12) Spring Washer M8 (6 pcs)

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[8] OPERATING INSTRUCTIONS 8-1. Major Parts Identification

Ceiling Mount (Type 902)

Unit Mount (Type 920)

9

12 11 7

6

4

8

10

Pole Mount (Type 901)

7

9

10

5

3

12 6

2

11

6

4

LED head (Rear side)

5

3

5 1

2 1

(1) Touchless switch

Track Mount (Type 905) 17

(2) Handle

9

10

16 ࠈ‫ې‬

)86(

0$,1

9$ 7

0$18$/ 6(1625

(7) Balance arm (8) Swing arm

7

14

(4) LED light head (5) Intensity control volume (6) LED display

11

15

12

(3) Lens cover

(9) Power supply box (10) Main switch

13

3

(11) Mode selection switch (12) Fuse (13) Extension

4

(14) Track pole (15) Trolly 2

1

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(16) Track

(17) End cap

8-2. Main Switch Turn on the main switch to the side marked with ' I ' Power on : ' I ' Mark Power off : ' ' Mark

Pole Mount Type Mode Selection Switch Main Switch Fuse

8-3. Mode Selection Switch Switching modes can be changed by this switch. This switch is located on power supply box. Sensor : Touchless ON/OFF and composite mode Manual : Manual Mode (ON only)

Ceiling Type Fuse

Mode Selection Switch

Main Switch

Track Type

Main Switch Fuse

8-4. Touchless Switch The light can be turned on/off with a touchless switch. The intensities are regular operation mode and composite mode.

Mode Selection Switch

LED Display

8-4-1. Confirmation of mode selection switch Make sure that the mode selection switch is at sensor mode.

Intensity Control Volume

8-4-2. Turning on/off The touchless switch has a sensor. The sensor activates within the distance of 65mm from the surface. Let your hand pass by within 65mm from the touchless sensor to turn on the light. Let your hand pass by again to turn off.

8-4-3. Switching to the composite mode During normal treatment mode, while the light is on, place and hold your hand within 65mm from the touchless sensor for 2 seconds. The light intensity will be automatically reduced to the composite mode which has intensity of 5500 lux. LED display under yoke blinks green on at composite mode. To switch back to the normal treatment mode, place your hand by the touchless sensor 2 seconds again. Note: by placing your hand for 2 seconds when the light is off. The light does not lit in the composite mode, but lit in normal treatment mode. Please make sure that the light is on before lighting in composite mode.

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Active distance within 65mm

Touchless Switch

INTENSITY

LED DISPLAY (Green)

NORMAL TREATMENT MODE

4000 ~ 32000Lux

Light ON (Green)

COMPOSITE MODE

5500 Lux

Blinks (Green)

LED Display Low Intensity Control Volume

High

[9] ADJUSTING TENSION of BALANCE ARM 9-1. Adjustment of the tension of the balance arm

Position the angle of the balance arm so the tension adjustment nut becomes visible just under slot A.

Turn the nut and adjust the tension with the adjustment bar supplied with the light.

Direction of rotation of the nut

When the light head tends to go up, turn the nut to + direction. When the light head tends to go down, turn the nut to – direction. Adjustment Bar

Slot A (for tension) Balance Arm

Slot C (for angle)

Adjustment Nut

Hole B (Socket Screw)

9-2 Adjustment of the angle of the light head 1) Use a 2mm hex key wrench to loosen socket screw in front of Hole B.

2) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under the slot C. Turn the nut and adjust the tension with the adjustment bar supplied with the light.

When the light head tilts upward,

Slot C (for angle)

turn the nut to + direction.

Hole B

Hole B (Socket Screw)

When the light head tilts downward, turn the nut to - direction.

Slot C

Adjusting Nut

3) After adjustment is done, re-tighten the socket screw.

Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use. -17-